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Summary of Contents for Metal Science EASYkleen Plus Brush
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Commissioning & Operation Manual EASYkleen Plus Brush...
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Warranty Thank you for choosing an EASYkleen Weld Cleaner. We hope it becomes a value added product for your production and fabrication needs for many years to come. This unit has a standard 2-year parts and labour warranty (excluding external leads which are warranted for 90 days).
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Technical Specifications Electrical Specifications - Case and Lead Specifications - Input - 110 VAC or 240 VAC, 50-60Hz Case Material - High impact structural polymer (check your serial plate) Dimensions - 330mm x 283mm x 120mm Output - 30-90 amps DC Weight - 8kgs NLV -...
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Front Panel Information ON OFF Switch EK PLUS Green Indicator Cooling Fans Side Panel Information Dinse panel mount (black) Torch Handle Dinse panel mount (red) Clamp IEC Power Inlet Etching/Marking Outputs Primary Overload...
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1. Commissioning 1.1 - Attach the earth clamp and lead to the (red) dinse panel mount and attach the handle and lead to the (black) dinse panel mount. Finally, plug in the mains power cable via the IEC inlet. 1.2 - Next is to choose your brush.
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1.3 - Attach the clamp to the work piece you wish to clean. You can attach the clamp anywhere on the workpiece, as long as there’s good connection. 1.4 - Dip the chosen brush into the weld cleaning solution. Wipe off any excess on the side of the container 1.5 - Apply the soaked brush to the weld to...
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2. Clean Up & Neutralisation After the weld has been cleaned, we need to clean up and remove the spent weld cleaning solution to prevent staining. We want to completely remove the spent solution through water wash off and physically wiping down, coupled with the use of the neutraliser, which is particularly important when a part is not fully welded (stitched), or where there are gaps that the solution can get stuck in.
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2.2 - Spray the neutraliser to neutralise any remaining weld cleaning solution. It may bubble/fizz, but once the piece runs purple, that indicates that any weld cleaning solution left behind has been completely neutralised. 2.3 - Finally, wash off the neutraliser either by a tap, hose or pressure cleaner then wipe dry or allow to air dry...
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3. Maintenance These machines require little maintenance. When used correctly and the small amount of maintenance adhered to, these machines will have excellent service life. 3.1 - Brush/Torch handle - Unscrew brush after each days use and wash brush out with running water. Wipe/wash torch at thread end to remove any solution reside, pay particular attention to the internal thread where the brush...
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4. Do’s & Don’ts Please follow these do’s and don’ts, along with all other information provided within this manual to get the most out of your EASYkleen unit. 4.1 - Do - Read and adhere to manual Use only genuine solution and brush consumables for the best results and to keep the warranty intact Make sure conductor sleeve is always covering the stainless steel conductor above where the brush screws in.
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5. Troubleshooting We occasionally have to speak with end users regarding issues that arise. The vast majority of issues relate to connection, or lack thereof. Just like you, we want your machine up and running with the least possible hassle. So if any issues do arise, please refer to the below first - 5.1 - The first thing to find out is –...
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Manufactured By 43 Shelley Road Moruya, NSW, 2537, Australia www.easykleen.com.au sales@easykleen.com.au +612 4474 3394...
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Do you have a question about the EASYkleen Plus Brush and is the answer not in the manual?
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