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Davco SHOP PRO FXP Technical Manual

With regulator
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TABLE OF CONTENTS
Applications and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Shop Pro
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
®
Set-up and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Hoses and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Priming the PACCAR MX 11 EPA 2013 & MX 13 EPA 2013 Engine . 7
Priming the PACCAR MX 13 EPA 2010 Engine . . . . . . . . . . . . . . . . 11
Hose Connections for Navistar Engines . . . . . . . . . . . . . . . . . . . . . 14
Priming Fuel System of Navistar Engines . . . . . . . . . . . . . . . . . . . . 15
Hose Connections - Compucheck adapter (DETROIT
Priming the Engine Module of Detroit "DD" Engines . . . . . . . . . . . 19
Tank Sweeping With Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fuel Transfer With Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Service Parts For Priming MX Engines . . . . . . . . . . . . . . . . . . . . . . 23
Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SHOP PRO
WITH REGULATOR
TECHNICAL MANUAL
FOR ADDITIONAL INFORMATION, VISIT www.davco.com
Engines) . . 17
®
FXP
®
F1348 REV C
updated December 02, 2016

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Summary of Contents for Davco SHOP PRO FXP

  • Page 1 Parts Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 SHOP PRO ® WITH REGULATOR TECHNICAL MANUAL FOR ADDITIONAL INFORMATION, VISIT www.davco.com F1348 REV C updated December 02, 2016...
  • Page 3 - Pressure Range is 45-50 PSI and 80-85 PSI - Eliminates downtime due to fuel contamination Service Parts Refer to pages 22 and 23 for service parts . Call DAVCO customer service at 800-328-2611 to order . DAVCO Technology, LLC P.
  • Page 4 ® WITH REGULATOR TECHNICAL MANUAL SHOP PRO COMPONENTS ® Pickup Wand Regulator On/Off Switch Filtration Sight tube Motor Pump Heavy Duty Cart DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C updated December 02, 2016...
  • Page 5 1 . Remove the vent cap and open the drain valve to drain the fuel below the collar level . 2 . Remove the collar (use the DAVCO wrench) then remove the clear cover . Remove the filter . Remove the seals from the cover and the vent cap .
  • Page 6 . 4 . Hold the hose vertically . Pour the retained fuel into a fuel tank or other suitable container . FUEL TANK DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C...
  • Page 7 To avoid serious injury or death, follow the safety information in this document . • Keep this manual . If you need to replace the manual, call customer service at 800-328-2611 or visit www .davco .com for a replacement . • Read all product safety labels .
  • Page 8 Engines Clean Fuel “Adapter A” Black and clear hose Quick Disconnect MX 13 EPA 2010 adapter Engine Return Fuel “Adapter B” DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C updated December 02, 2016...
  • Page 9 • Ensure the fuel tank has sufficient fuel level to Remove on engine filter per PACCAR instructions . ensure proper priming. If the Truck has a DAVCO “Fuel Pro”, drain the filter per Tech Manual instructions . If the truck has a Racor “PACCAR” filter drain the filter per PACCAR instructions .
  • Page 10 MX 11 EPA 2013 & MX 13 EPA 2013 Engines Pressure hose Fuel Manifold Suction hose Fuel In Return Fuel Adapter A Shop Pro FXP MX Tether PACCAR Filter FUEL TANK DAVCO Fuel Pro DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 11 2 . Secure the green tether to the Return Fuel Hose . Re- move the dust cover from adapter “A” and place on the Return Fuel Hose to keep out contaminants . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 12 . Tighten the primer pump handle in the down position . Start the engine . If the engine will not start after 10 seconds pump the hand primer pump an additional ten times . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 13 Pressure hose Suction hose Hand Primer Pump Return Fuel Hose at the Block Fuel In Adapter B Shop Pro FXP MX Tether PACCAR Filter FUEL TANK DAVCO Fuel Pro DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 14 1 . Remove and replace the MX 13 EPA 2010 Primary Pac- car Filter or DAVCO Fuel Pro . 4 . Secure the green tether to the Return Fuel Hose . Con- nect adapter “B” to the engine block fitting and the (Green) suction hose of the Shop Pro .
  • Page 15 . Connect the extension cord to the Shop Pro and turn on . Run the Shop Pro for a minimum of five minutes . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 16 PRESSURE HOSE FROM SHOP PRO FUEL SUPPLY LINE PRESSURE (RED) SUCTION (GREEN) PRESSURE SUCTION HOSE HOSE FUEL TANK QUICK QUICK DISCONNECT DISCONNECT DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C updated December 02, 2016...
  • Page 17 FUEL OUT Voss fitting on the Fuel Pro . 8 . Run the engine at 1200 rpm for a minimum of two min- utes . Turn off engine . 9 . Turn the Shop Pro OFF . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 18 . 15 . Return the wand to the cart . 16 . Re-start the truck and check for leaks . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 19 Removing fuel with Compucheck adapter FUEL PRIMING COMPUCHECK FITTING QUICK DISCONNECT PRESSURE SUCTION PRESSURE HOSE HOSE SUCTION FUEL TANK COMPUCHECK ADAPTER QUICK DISCONNECT GREEN DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C updated December 02, 2016...
  • Page 20 8 . Remove the pick-up wand from the fuel tank . Allow the fuel to drain back into the tank before closing the ball valves . Return the wand to the cart . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 21 4 . Connect the Compucheck fitting to the priming port on the engine fuel module . Open the ball valve . 5 . Turn the Shop Pro FXP ON . 6 . Prime the fuel system for four (4) minutes . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 22 Pro OFF . Remove the pick-up wand from the fuel tank . Allow the fuel to drain back into the tank before closing the ball valves . 6 . Return the wands to the Shop Pro cart . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 23 4 . Turn the Shop Pro ON . 5 . When the fuel transfer is complete, turn the Shop Pro OFF . Close the ball valve on the dispensing wand . DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com...
  • Page 24 782134S 782286S Suction Hose (green) 12 ft . 782117S 782287S Hose Kit (Sight Glass, Sight 782212S Glass-Filter, Pump-Filter) Drain Hose 782144S DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C updated December 02, 2016...
  • Page 25 782310PAC Kit, Tethered Cap 782311PAC Kit, Priming Hose MX 782312PAC EPA 13 Engine Kit, Priming Hose, MX 782313PAC EPA 10 Engine DAVCO Technology, LLC P. O. Box 487 Saline, MI 48176 800-328-2611 www.davco.com F1348 REV C updated December 02, 2016...
  • Page 26 . In the unlikely event of a defective product, DAVCO will either rework the defective product or replace it at DAVCO’s discre- tion . If you feel you have a warrantable issue, contact DAVCO at 800-328-2611 for a Return Goods Authorization (RGA) number ** .
  • Page 27 PARTS RETURN POLICY Parts Return General Policy Note: A Return Goods Authorization (RGA) must be obtained from DAVCO prior to returning any products . Returns may be accepted under the following circumstances: Order Shipping Error: A credit against the original invoice, including freight charges for both ways will be issued for re- turns in which DAVCO inadvertently shipped incorrect quantity or product .