Polaris RANGER 1000 2021 Owner's Manual

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2021

For Maintenance and Safety

OWNER'S

MANUAL

RANGER 1000

RANGER CREW 1000

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Summary of Contents for Polaris RANGER 1000 2021

Page 1 2021 For Maintenance and Safety OWNER’S MANUAL RANGER 1000 RANGER CREW 1000...
Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR Code® with your smartphone.
Page 3 2021 Owner’s Manual RANGER 1000 RANGER CREW 1000...
Page 4 Unless noted, trademarks are the property of Polaris Industries Inc. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc.
Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
Page 6 SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
Page 7 Specifications ....153 POLARIS Products ....159 Troubleshooting ....161 Warranty .
Page 9 Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
Page 10 INTRODUCTION EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
Page 11 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Page 13 SAFETY SAFETY SAFETY TRAINING Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course. ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. Visit www.rohva.org or call 866-267-2751.
Page 14 SAFETY SAFE RIDING GEAR Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury. RIDER COMFORT Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area.
Page 15 HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
Page 16 SAFETY PAYLOAD WARNING/SHIFT CAUTION RANGER NEVER EXCEED IF TOTAL PAYLOAD EXCEEDS 40 mph (64 kph) 550 lbs. (250 kg) BASE 1000 40 mph (64 kph) 550 lbs. (250 kg) XP 1000 40 mph (64 kph) 550 lbs. (250 kg) CA XP 1000 40 mph (64 kph) 970 lbs.
Page 17 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. The safety labels are located on the front ROPS, above the driver’s head.
Page 18 SAFETY SEAT BELT / DRIVE RESPONSIBLY WARNING WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use vehicle cab doors if equipped. •...
Page 19 AIR BOX CAUTION CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled.
Page 20 SAFETY LOAD/PASSENGER/TIRE PRESSURE WARNING WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. • If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
Page 21 SAFETY Premium Models RANGER 1000 CA 1000 MAXIMUM CARGO 1000 lbs. 600 lbs. BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 12 (83) FRONT 12 (83) PSI (KPa) REAR 14 (97) REAR 14 (97) MAXIMUM WEIGHT 1500 lbs. 1100 lbs.
Page 22 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. The safety labels are located on the front ROPS, above the driver’s head.
Page 23 SAFETY SEAT BELT / DRIVE RESPONSIBLY WARNING WARNING Improper vehicle use can result in SEVERE INJURY or DEATH Be Prepared • Fasten seat belts. • Wear an approved helmet and protective gear. • ALWAYS use vehicle cab doors if equipped. •...
Page 24 SAFETY LOAD/PASSENGER/TIRE PRESSURE WARNING The Load/Passenger/Tire Pressure Warning is located in the cargo box. WARNING • Never carry passengers in cargo box. • Passengers can be thrown off. This can cause serious injury or death. • If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
Page 25 SAFETY Premium Models RANGER CREW 1000 CA CREW 1000 MAXIMUM CARGO 1000 lbs. 600 lbs. BOX LOAD (454 kg) (272 kg) TIRE PRESSURE IN FRONT 16 (110) FRONT 16 (110) PSI (KPa) REAR 18 (124) REAR 18 (124) MAXIMUM WEIGHT 1750 lbs.
Page 26 AIR BOX CAUTION CAUTION Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled.
Page 27 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
Page 28 • Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds. • Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
Page 29 SAFETY • Always engage the park brake (if equipped) when leaving the vehicle unattended. • Always stop the engine before refueling. Make sure the refueling area is well ventilated and free of any source of flame or sparks. • Always remove the ignition key when the vehicle is not in use to prevent unauthorized use by someone under the age of 16 or without a driver’s license and proper training, or accidental starting.
Page 30 SAFETY FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the Pre- Ride Inspection outlined in the Operation chapter before each use of your vehicle to make sure it's in safe operating condition.
Page 31 SAFETY CARRYING PASSENGERS A passenger must always be seated in a passenger seat with seat belt secured. Carrying more passengers than there are passenger seats in your vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover.
Page 32 SAFETY OPERATING ON PAVEMENT This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover.
Page 33 SAFETY IMPROPER HILL CLIMBING CAUTION Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. DESCENDING HILLS IMPROPERLY CAUTION Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual.
Page 34 SAFETY OPERATING IN UNFAMILIAR TERRAIN CAUTION Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover. CAUTION Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover. Travel slowly and use extra caution when operating on unfamiliar terrain.
Page 35 SAFETY OPERATING OVER OBSTACLES CAUTION Improperly operating over obstacles could cause loss of control or rollover. Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as large rocks and fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.
Page 36 SAFETY IMPROPER CARGO LOADING Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. • Never exceed the stated load capacity for this vehicle. •...
Page 37 SAFETY REFUELING Gasoline is highly flammable and explosive under certain conditions. • Always exercise extreme caution whenever handling gasoline. • Always turn off the engine when refueling. • Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.
Page 38 SAFETY EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed.
Page 39 FEATURES AND CONTROLS FEATURES AND CONTROLS RANGER 1000 COMPONENT LOCATIONS Console Receiver Hitch Headlights ROPS Cab Frame Radiator Hip Bar Bumper Cargo Box Tailgate Fuel Cap Taillights Fuse Block (underneath seat) CV Boot/Rear Caliper...
Page 40 FEATURES AND CONTROLS RANGER CREW 1000 COMPONENT LOCATIONS Console Receiver Hitch Headlights ROPS Cab Frame Radiator Hip Bar Bumper/Brush Guard Fuel Cap Tailgate Cargo Box Taillights Fuse Block (under seat) CV Boot/Rear Caliper...
Page 41 FEATURES AND CONTROLS CONSOLE Instrument Cluster Battery Trickle-Charging Outlet Light Switch Temperature Controls (if equipped) Winch Switch (if equipped) AWD Switch Steering Wheel Adjustment Lever Gear Selector (Shifter) Ignition Storage Compartment 12V Auxiliary Outlets STEERING WHEEL The steering wheel can be tilted upward or downward for rider preference.
Page 42 PARK. Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. NOTICE Do not attempt to shift the transmission while the vehicle is moving or damage to the transmission could result.
Page 43 FEATURES AND CONTROLS USING LOW GEAR Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Whenever the vehicle is left unattended, always place the transmission in PARK. Always shift into low gear for any of the following conditions.
Page 44 FEATURES AND CONTROLS SWITCHES Not all switches are present on every model. IGNITION SWITCH The ignition switch is a three-position, key-operated switch. The key can be removed from the switch when it is in the OFF position. The engine is off. Electrical circuits are off. Electrical circuits are on.
Page 45 FEATURES AND CONTROLS AWD SWITCH The AWD switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (1WD/Turf Mode). Press the top of the switch to engage All Wheel Drive (AWD). Move the switch to the center position to lock the differential and operate in two wheel drive (2WD).
Page 46 The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity. If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2415295), which can be ordered through your dealer.
Page 47 FEATURES AND CONTROLS FOOT PEDALS BRAKE PEDAL Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. When the brake pedal is depressed, the brake light comes on. Check the brake light before each ride. 1.
Page 48 FEATURES AND CONTROLS SEATING - STANDARD MODELS SEAT REMOVAL To access the under-seat area, pull the rear edge of a seat upward to release the latch pins from the grommets. Then roll the seat forward. To completely remove a seat, roll the seat forward and lift the seat tabs from the seat base mounts.
Page 49 FEATURES AND CONTROLS SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.
Page 50 FEATURES AND CONTROLS SEAT AND STORAGE COMPARTMENTS The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.
Page 51 FEATURES AND CONTROLS SEATING - PREMIUM MODELS SEAT REMOVAL To remove the driver’s seat, lift up on the rear of the seat and rotate the seat base up and forward. For the passenger seat, pull the rear edge of the seat upward to release the latch pins from the grommets.
Page 52 FEATURES AND CONTROLS SEAT BELTS This vehicle is equipped with three-point lap and diagonal seat belts for the operator and any passengers. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock.
Page 53 FEATURES AND CONTROLS SEAT AND STORAGE COMPARTMENTS The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.
Page 54 EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
Page 55 FEATURES AND CONTROLS SECURING THE NET 1. Position the lower net rod into the mount at floor level. 2. Connect the latch at the top edge of the net to the receiver latch mounted on the front frame. OPENING THE NET 1.
Page 56 FEATURES AND CONTROLS HOOD LATCHES To remove the hood, rotate the hood latches 1/4-turn and lift the hood away from the vehicle. TRAILER HITCH BRACKET This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle. To avoid injury and property damage, always heed the warnings and towing capacities.
Page 57 Fuel Gauge segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled Service Indicator maintenance. See page 67 for more information.
Page 58 This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. Serious engine Check Engine damage could result. Your authorized POLARIS dealer can assist. This indicator illuminates when a fault has occurred in the EPS Warning (if EPS system.
Page 59 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Speed Engine Temperature Ambient Temperature (Optional)
Page 60 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 Odometer Engine Temperature Trip 1 Ambient Temperature (Optional)
Page 61 FEATURES AND CONTROLS Trip 2 Voltage Speed Engine Hours Service Hours...
Page 62 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
Page 63 FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
Page 64 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 65 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
Page 66 FEATURES AND CONTROLS 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button. Toggle the Up/Down Buttons to change the units (12H or 24H) With the correct unit displayed, Press the mode button which will set the unit.
Page 67 FEATURES AND CONTROLS BACK LIGHT COLOR 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
Page 68 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
Page 69 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
Page 70 FEATURES AND CONTROLS DIAGNOSTIC CODE NOTICE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
Page 71 FEATURES AND CONTROLS Shorted Load:The wires leading to the item listed in the chart are shorted together, or the item has shorted internally. Short-to-Battery:The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage. DIAGNOSTIC CODES COMPONENT CONDITION...
Page 72 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Injector 2 (PTO) (SDI Driver Circuit Open/ Part Load) Grounded Driver Circuit Short to Driver Circuit Grounded Ignition Coil Primary Driver Circuit Short to 1268 Driver 1 (MAG) Ignition Coil Primary Driver Circuit Short to 1269 Driver 2 (PTO) Fuel Pump Driver...
Page 73 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Short to 520208 Driver Circuit 520208 Grounded All Wheel Drive Driver Circuit Open/ 520207 Control Grounded Driver Circuit Short to 520207 Driver Circuit 520207 Grounded System Power Voltage Too High Voltage Too Low Throttle Safety Signal Voltage Too High 520194...
Page 74 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Data Erratic, Intermittent Or Incorrect Abnormal Rate Of Change Received Network Data In Error System Power Data Valid But Above Normal Operational Range - Most Severe Level Voltage Above Normal, Or Shorted To High Source Voltage Below Normal, Or Shorted To...
Page 75 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY EPAS Inverter Data Valid But Above Temperature Normal Operational 520225 Range - Most Severe Level Data Valid But Above Normal Operating 520225 Range - Moderately Severe Level EPAS Data Erratic, Communications Intermittent Or 520226...
Page 77 OPERATION OPERATION IMPORTANT INFORMATION WARNING Failure to operate the vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
Page 78 3. Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area. 4. Never operate with accessories not approved by POLARIS for use on this vehicle.
Page 79 OPERATION 5. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use). 6. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.
Page 80 Ensure proper operation page 56 page 42 Intake pre-filters Inspect, clean Headlamps Check operation, apply POLARIS dielectric page 137 grease when lamp is replaced Brake light/tail lamps Check operation Seat Latch Push down on the seat back to ensure the latch...
Page 81 OPERATION ITEM REMARKS PAGE Cab Doors (if equipped) Check doors and latches for wear or damage. Grass and leaves Remove grass, leaves, foreign matter, and other flammable material or debris, especially near the exhaust system...
Page 82 OPERATION STARTING THE ENGINE 1. Position the vehicle on a level surface outdoors or in a well ventilated area. 2. Sit in the driver's seat and fasten the seat belt. Secure the cab doors (if equipped). 3. Place the transmission in PARK. 4.
Page 83 OPERATION BRAKING 1. Release the throttle pedal completely. NOTICE When the throttle pedal is released completely and engine speed slows to near idle, the vehicle has no engine braking. 2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.
Page 84 OPERATION HAULING CARGO WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when hauling cargo: Never exceed the stated load capacity for this vehicle. REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
Page 85 OPERATION WARNING If the vehicle is capable, never exceed: 40 mph (64 kph) if total payload exceeds 550 lbs. (250 kg) or 25 mph (40 kph) if total RANGER 1000 payload exceeds 1050 lbs. (476 kg). 40 mph (64 kph) if total payload exceeds 550 lbs.
Page 86 OPERATION 3. Towing a trailer increases braking distance. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing. 4. Do not tow more than the recommended weight for the vehicle. 5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location, which could result in loss of control of the vehicle.
Page 87 OPERATION DUMPING THE CARGO BOX To dump the cargo box, do the following: 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. 3.
Page 88 OPERATION ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential. ENGAGING AWD NOTICE Switching to AWD while the rear wheels are spinning may cause severe drive shaft and clutch damage.
Page 89 OPERATION DISENGAGING AWD Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction. In some situations, the front gearcase may remain locked after turning the AWD switch off.
Page 90 OPERATION UNLOCKING THE DIFFERENTIAL (TURF MODE) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.
Page 91 OPERATION 5. Select an open area that allows room to familiarize yourself with vehicle operation and handling. 6. The driver must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. 7. Sit in the driver's seat and fasten the seat belt. 8.
Page 92 OPERATION DRIVING WITH PASSENGERS • Perform the pre-ride inspection. • Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured and both feet on the floor. •...
Page 93 OPERATION DRIVING ON SLIPPERY SURFACES WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of control.
Page 94 OPERATION DRIVING UPHILL Whenever traveling uphill, follow these precautions: • Avoid excessively steep hills. • ADC Models: Always operate in low gear and engage ADC 4X4 before ascending or descending a hill. • Always travel straight uphill. • Keep both feet on the floor. •...
Page 95 OPERATION DRIVING THROUGH WATER Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards. NOTE If your vehicle becomes immersed or is operated in water that exceeds the floor level, service is required before starting the engine. Your dealer can provide this service.
Page 96 OPERATION PARKING THE VEHICLE To park the vehicle, do the following: 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
Page 97 WINCH GUIDE WINCH GUIDE WINCH SAFETY These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
Page 98 WINCH GUIDE 12. If winching at an angle is unavoidable, follow these precautions: a. Look at the winch drum occasionally. Never let the winch cable “stack” or accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
Page 99 WINCH GUIDE 22. Never winch the hook fully into the winch. This can cause damage to winch components. 23. Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons. 24.
Page 100 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
Page 101 INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle.
Page 102 WINCH GUIDE 8. Read and adhere to the following information for winch damping to ensure safe winch use. a. In order to absorb energy that could be released by a winch cable failure, always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object.
Page 103 WINCH GUIDE j. Detach the winch cable hook. k. Rewind the winch cable evenly back onto the winch drum following the instructions in this manual. 12. Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result.
Page 104 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
Page 105 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
Page 106 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
Page 107 EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C.
Page 109 PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
Page 110 MAINTENANCE MAINTENANCE CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death.
Page 111 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CLNDR (KM) Engine Breather Inspect; replace as needed 50 H (800) Shift Linkage Inspect, lubricate, adjust 50 H (800) Steering 50 H Lubricate (800) Front / Rear Lubricate and inspect bushings 50 H (800) Stabilizer Bars...
Page 112 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES HOURS CLNDR (KM) Inspect for wear, routing, security; 1000 Wiring inspect connectors subjected to 100 H 12 M (1600) water, mud, etc. 1000 Wheel Bearings Inspect; replace as needed 100 H 12 M (1600) Visually inspect shock seals...
Page 113 MAINTENANCE LUBRICATION RECOMMENDATIONS Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.
Page 114 POLARIS recommends the use of POLARIS PS-4 5W-50 4-Cycle Oil or a similar oil. Refer to the Specifications section for capacities. Oil may need to be changed more frequently if POLARIS PS-4 engine oil is not used. Follow the manufacturer's recommendations for ambient temperature operation.
Page 115 MAINTENANCE OIL CHECK The oil dipstick is located on the engine. Access the dipstick through the right rear wheel well. To check the oil, do the following: 1. Position vehicle on a level surface and place the transmission in PARK. 2.
Page 116 MAINTENANCE ENGINE OIL AND FILTER REPLACEMENT Always change engine oil and filter at the intervals outlined in the Periodic Maintenance Chart. Always change the oil filter whenever changing the engine oil. The engine oil dipstick is located on the right front side of the engine. The engine oil fill cap is located on top of the valve cover.
Page 117 MAINTENANCE 8. Using a clean dry cloth, clean the filter sealing surface on the engine crankcase. 9. Lubricate the O-ring on the new oil filter with a film of fresh engine oil. Check to make sure the O-ring is in good condition. Install it to specification. TORQUE Oil Filter: Turn by hand until filter O-ring contacts sealing surface, then turn an additional 3/4 turn.
Page 118 MAINTENANCE GEARCASES GEARCASE SPECIFICATION CHART DRAIN PLUG/ FILL PLUG LEVEL GEARCASE LUBRICANT CAPACITY TORQUE CHECK PLUG TORQUE AGL Gearcase Transmission 41 fl oz 10–14 ft-lbs 10–14 ft-lbs Lubricant & (Main (1200 mL) (14–19 N·m) (14–19 N·m) Transmission Gearcase) Fluid Demand Drive 9.3 fl oz 8–10 ft-lbs 11 ft-lbs...
Page 119 MAINTENANCE TRANSMISSION OIL CHANGE The drain plug is located on the bottom of the gearcase. Access the drain plug through the hole in the skid plate. 1. Remove the fill plug 2. Place a drain pan under the drain plug 3.
Page 120 MAINTENANCE DEMAND DRIVE OIL CHANGE 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the passenger's side for ease of access (optional). 3. Remove the fill plug. 4. Place a drain pan under the drain plug on the bottom right-hand side.
Page 121 Refer to the Specifications section for the recommended spark plug type for your vehicle. Always torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. SPARK PLUG GAP/TORQUE ELECTRODE GAP NEW OR USED PLUG TORQUE 0.03 in (0.85 mm)
Page 122 ADDING OR CHANGING COOLANT POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every five (5) years and fresh Antifreeze 50/50 Premix added.
Page 123 But if the overflow bottle has run dry, the level in the radiator should also be inspected. 5. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
Page 124 MAINTENANCE OVERFLOW BOTTLE COOLANT LEVEL Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the vehicle on a level surface.
Page 125 • See your dealer or other qualified service person as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
Page 126 MAINTENANCE BELT REMOVAL If a belt fails, always clean any debris from the clutch air duct and from the clutch and engine compartments when replacing the belt. WARNING Failure to remove ALL debris when replacing the belt could result in vehicle damage, loss of control and severe injury or death.
Page 127 MAINTENANCE 3. Mark the drive belt direction of rotation so that it can be installed in the same direction. 4. Insert clutch spreader tool into threaded hole on driven clutch as shown and turn clockwise to spread clutch. NOTE Clutch spreader tool part number 2875911 is found in vehicle tool kit. 5.
Page 128 MAINTENANCE BELT INSTALLATION NOTE Be sure to install belt in the same direction as it was removed. 1. With the clutch spreader tool installed, loop the belt over the drive clutch and over the driven clutch. 2. Rotate the driven clutch and walk the belt into the clutch. 3.
Page 129 6. Install and torque the outer clutch cover bolts to specification. TORQUE PVT Outer Cover Fasteners: 44 in-lbs (5 N·m) POLARIS VARIABLE TRANSMISSION (PVT) DRYING There may be some instances when water is ingested into the PVT system. Use the following instructions to dry it out before operating: 1.
Page 130 6. Allow the engine RPM to settle to idle speed. Apply the brakes. Shift the transmission to the lowest available range. 7. Test for belt slippage. If the belt slips, repeat the process. 8. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. VEHICLE IMMERSION...
Page 131 MAINTENANCE FILTER SYSTEMS AIR FILTER REPLACEMENT Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart. In extremely dusty conditions, air filter replacement will be required more often. 1. Tilt the rear cargo box to access the airbox. 2.
Page 132 MAINTENANCE SPARK ARRESTER WARNING • Never operate the vehicle without the spark arrester. • Remove any combustible materials from the area. Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. • Never run the engine in an enclosed area. Exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness or death in a very short time.
Page 133 MAINTENANCE BRAKES The front and rear brakes are hydraulic disc type brakes. Press down on the brake pedal to engage the brakes. BRAKE FLUID Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING After opening a bottle of brake fluid, always discard any unused portion.
Page 134 MAINTENANCE BRAKE INSPECTION WARNING Do not apply WD-40®or any petroleum product to brake discs. These types of products are flammable and may also reduce the friction between the brake pad and caliper. 1. Check the brake system for fluid leaks. 2.
Page 135 MAINTENANCE FRONT SUSPENSION ADJUSTMENT The front suspension can be adjusted to provide a stiffer suspension, if necessary. 1. Remove the top shock mounting bolts from the inside mounting positions 2. Reposition the shocks to the outside mounting holes 3. Reinstall the shock mounting bolts. Torque to 40 ft-lbs (54.2 Nm).
Page 136 MAINTENANCE REAR CAM ADJUSTMENTS The rear suspension cams can be adjusted to provide a stiffer suspension, if necessary. Adjust the front and rear shock absorber springs by rotating the adjustment cam either clockwise or counter-clockwise to increase or decrease spring tension. Always heed the following rules if you make adjustments to this suspension.
Page 137 Improper tire inflation or the use of non-standard size or type of tires may adversely affect vehicle handling, which could result in vehicle damage or personal injury. Always maintain proper tire pressure. Always use POLARIS approved size and type of tires for this vehicle when replacing tires.
Page 138 MAINTENANCE WHEEL REMOVAL 1. Position the vehicle on a level surface. 2. Apply the brakes. Set the park brake. Turn the key off. 3. Loosen the wheel nuts slightly. 4. Elevate the side of the vehicle by placing a suitable stand under the frame. 5.
Page 139 MAINTENANCE LIGHTS Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean lights frequently and replace burned out lamps promptly. Do not operate this vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility.
Page 140 MAINTENANCE HEADLIGHT ADJUSTMENT The headlight beams are adjustable. 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. ITEM DESCRIPTION Measure Distance = 7.5 in (19.0 cm) Measure Distance = 25 ft (7.6 m) Headlight Center of Bulb 2.
Page 141 MAINTENANCE 5. Adjust the beam to the desired position by loosening or tightening the bottom screw and moving the lamp to the appropriate height. 6. Adjust the beam to desired position. Repeat the procedure to adjust the other headlight. WARNING Due to the nature of light utility vehicles and where they are operated, headlight lenses become dirty.
Page 142 MAINTENANCE FUSES If the engine stops or will not start, or if you experience other electrical failures, a fuse may need replacement. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. The fuse box is located under the hood.
Page 143 MAINTENANCE BATTERY WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing. Antidote: External: Flush with water. Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil.
Page 144 If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer.
Page 145 MAINTENANCE 50%-75% 12.3-12.6 volts Needs charge 5-11 hours 25%-50% 12.0-12.3 volts Needs charge At least 13 hours 0%-25% 12.0 volts or less Needs charge At least 20 hours * Using AGM specific charger at standard amps specified on top of battery BATTERY INSTALLATION 1.
Page 146 Check battery voltage each month during storage and recharge as needed to maintain a full charge. Battery charge can be maintained by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self discharge.
Page 147 Certain products, including insect repellents and chemicals, will damage plastic surfaces. Do not allow these types of products to contact the vehicle. The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
Page 148 Replacement safety labels are provided by POLARIS at no charge. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. POLISHING TIPS • Avoid the use of automotive products, some of which can scratch the finish of your vehicle.
Page 149 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
Page 150 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. STORAGE AREA / COVERS Be sure the storage area is well ventilated.
Page 151 MAINTENANCE REMOVAL FROM STORAGE WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness or death. Never run an engine in an enclosed area. 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle.
Page 152 MAINTENANCE TRANSPORTING THE VEHICLE Follow these procedures when transporting the vehicle. 1. Apply the brakes. 2. Place the transmission in PARK. Stop the engine. 3. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle. 4.
Page 153 MAINTENANCE FRONT TIE-DOWN LOCATION Front tie-down points, one or both...
Page 154 MAINTENANCE REAR TIE-DOWN LOCATION Rear tie-down points...
Page 155 SPECIFICATIONS SPECIFICATIONS RANGER 1000 Maximum Weight 1500 lbs. (680 kg) Capacity (includes CA Models: 1100 lbs. (499 kg) weight of operator, passenger, cargo, accessories) Dry Weight* 1,527 lb (692.6 kg) *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field.
Page 156 SPECIFICATIONS Engine 4-Stroke SOHC Twin Cylinder Displacement 999 cc Bore x Stroke (mm) 93 mm x 73.5 mm Vehicle Charging 660 W @ 3000 RPM or System Output 900 W @ 3000 RPM (if equipped) Compression Ratio 10.5:1 Starting System Electric Fuel System Electronic Fuel Injection...
Page 157 SPECIFICATIONS Premium/ Winter Prep Models: 26 x 11-12; PXT 2.0 Tire Pressure - Standard Models: 10 psi (69 kPa) Front Premium/Winter Prep Models: 12 psi (83 kPa) Tire Pressure - Rear 14 psi (97 kPa) Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc Hood Headlights 2 single beam, 50W, quartz/halogen Taillights...
Page 158 SPECIFICATIONS RANGER CREW 1000 Maximum Weight 1750 lbs. (794 kg) Capacity (includes CA Models: 1350 lbs. (612 kg) weight of operator, passenger, cargo, accessories) Dry Weight* 1786 lbs. (810.1 kg) *Dry weight is also listed on the Certificate of Origin for your vehicle in the Shipping Weight field.
Page 159 SPECIFICATIONS Engine 4-Stroke SOHC Twin Cylinder Displacement 999 cc Bore x Stroke (mm) 93 mm x 73.5 mm Vehicle Charging 660 W @ 3000 RPM System Output 900 W @ 3000 RPM (if equipped) Compression Ratio 10.5:1 Starting System Electric Fuel System Electronic Fuel Injection Ignition Timing...
Page 160 SPECIFICATIONS Premium/Winter Prep Models: 26 x 11-12; PXT 2.0 Tire Pressure - 16 psi (110 kPa) Front Tire Pressure - Rear Standard Models: 20 psi (138 kPa) Premium/Winter Prep Models: 18 psi (124) Brakes, Front/Rear Foot Activated, 4 wheel hydraulic disc Hood Headlights 2 single beam, 50W, quartz/halogen Taillights...
Page 161 Dielectric Grease (Nyogel®) — 2871329 12 oz bottle (12) Carbon Clean 2871326 16 oz (12) 2870652 Fuel Stabilizer 2.5 gal (2) 2872280 DOT 4 Brake Fluid — 2872189 Loctite® 565 Thread Sealant — 2871956 POLARIS Battery Tender — 2859044 Charger...
Page 163 TROUBLESHOOTING TROUBLESHOOTING DRIVE BELT WEAR/BURN POSSIBLE CAUSE SOLUTION Driving onto a pickup or tall Use low range during loading. trailer in high range Starting out going up a steep Use low range. incline Driving at low RPM or ground Drive at a higher speed or use low range more frequently. speed (3-7 MPH) Warm the engine at least 5 minutes.
Page 164 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...
Page 165 TROUBLESHOOTING ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug heat range ENGINE RUNS IRREGULARLY, STALLS OR MISFIRES POSSIBLE CAUSE SOLUTION Fouled or defective spark plug Inspect, clean and/or replace spark plug...
Page 166 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...
Page 167 This warranty is transferable to another owner during the warranty period through a POLARIS dealer, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international region based upon local laws and regulations.
Page 168 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
Page 169 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
Page 170 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
Page 171 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
Page 172 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
Page 173 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
Page 174 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Polaris Inc. are pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti- smog standards.
Page 175 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
Page 177 MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
Page 179 Component Locations..... 37-38 Console........39 Adding or Changing Coolant ..120 Cooling System....... 120 Age Restrictions ......27 Crankcase Emission Control Air Box Caution ....17, 24 System ........ 105 Air Filter / Air Box..... 147 Crossing Hillsides ...... 31 Air Intake Maintenance Air Filter Replacement ...
Page 180 Exposure to Exhaust ....34 Back Light Color ..... 65 Eye Protection ......13 Back Light Level ..... 66 Clock ........63 Diagnostic Code..... 68 Display Area 1 ....... 57 Display Area 2 ....... 58 Failure to Inspect Before Indicator Lamps ..... 56 Operating .......
Page 181 Spark Arrester ......130 Periodic Maintenance ....107 Spark Plug Gap/Torque....119 Plugs, Spark......119 Spark Plug Inspection....119 Polaris Products ...... 159 Spark Plug Recommendations ..119 POLARIS Variable Specifications ....153, 156 Transmission (PVT) Drying ..127 Stabilize the Fuel ..... 147 POLARIS Variable Stalling While Climbing a Hill ..
Page 182 Trail Etiquette ......76 Trailer Hitch Bracket....54 Transmission Oil Change ...117 Transmission Oil Check .....116 Transporting the Vehicle.... 150 Turning Improperly..... 30 Unauthorized Use of the Vehicle ... 35 Vehicle Identification Numbers ..9 Vehicle Immersion ....128 Warning Symbols ......4 Warranty Coverage And Exclusions Lubricants and Fluids ....
Page 184 For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Part No. 9939983 Rev 01 Medina, MN 55340 Printed in USA...

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