Fellow Kogyo FOCAS-1800 Instruction Manual

15ppm bilge alarm, oil concentration detector

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15ppm Bilge Alarm

FOCAS-1800

Oil Concentration Detector

Thank you very much for purchasing this product.

Electric products may cause a fire or

WARNING

accident resulting in bodily injury or

death unless safety precautions are

observed.

This instruction manual describes important

precautions and product handling method to prevent such

an accident. Read this instruction manual thoroughly to

operate the product safely. After reading the manual, be

sure to keep it in an easy-to-access place so as to refer to it

whenever necessary.

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Summary of Contents for Fellow Kogyo FOCAS-1800

Page 1 15ppm Bilge Alarm FOCAS-1800 Oil Concentration Detector Thank you very much for purchasing this product. Electric products may cause a fire or WARNING accident resulting in bodily injury or death unless safety precautions are observed. This instruction manual describes important precautions and product handling method to prevent such an accident.
Page 2 Page. Contents 1. Introduction 3～5 Features of the Product Request for Safe Use Safety Indications and Their Meanings Precautions 4～5 Other Important Precautions Oil Concentration of 15 ppm 2. Work Execution and Installation 6～13 Product 2-1-1 Product classification 6～7 2-1-2 Component parts list 2-1-3 System environment required for operation...
Page 3 Page. Contents 4. Basic Operating Procedure 17～26 Sample Water Detection Tube Stain Indicating Function 4-7-1 Stain indicating operation 4-7-2 Lamp ON status and meaning of each status Looking at the Clock Function and Precautions 4-8-1 Clock function 4-8-2 Precautions Looking at the Operation Record 4-9-1 Record data 25～26...
Page 4 Thank you very much for selecting 15 ppm BILGE ALARM FOCAS-1800 (oil concentration detector) manufactured by Fellow Kogyo Co., Ltd. The FOCAS-1800 has been developed to meet all the market needs by our original technology and satisfies IMO MEPC107 (49).
Page 5 「1. Introduction」Page. Precautions Confirm the specifications of the ordered product. (Refer to Page 6, “2-1-1 Product classification”.) ■ Confirm the contents of the package. (Refer to Page 6, “2-1-2 Component parts list”.) ■ DANGER This machine is not provided with a power switch for the primary power supply. Be sure to install a power switch at the power supply source.
Page 6 When removing parts temporarily for inspection or cleaning, store genuine parts carefully without damage or loss. Other Important Precautions All of FOCAS-1800 products undergo inspection and testing in our factory before they are delivered. They are delivered with the oil alarm perating point set to 15 ppm.
Page 7 (8 variation) Note Because this product model is already approved, a request for later modification cannot be accepted. Component parts list -1-2 FOCAS-1800 bilge alarm body Type without a washing unit Type with a washing unit Accessories Others Memory A single memory card is inserted in card the main unit.
Page 8 Page. 「2. Work Execution and Installation」 Product Appearance of the main unit and names of parts -1-4 View from obliquely above (Type WITHOUT an automatic washing unit) ○ Sample water detector (sensor unit) ○ Desiccating agent (silica gel) indicator window ○...
Page 9 φ8 and an internal diameter of φ6. ball ※1 ※3 Screw side While the copper pipe is inserted into the FOCAS-1800 side, tighten the ○ nut including the copper ball with an adjustable angle wrench. Precautions on executing the piping work -2-3.
Page 10 If such welding must be performed for a compelling reason, be sure to disconnect this equipment beforehand. ● Sample water and fresh water must be connected respectively by independent pipes as stipulated. FOCAS-1800 (this product) Comparison with the FOCAS-1500C (existing equipment) 116±1.0...
Page 11 「2. Work Execution and Installation」Page. Wiring/Wire Connections ■ Perform the work with particular attention to safety. Be sure to observe the following items to prevent a failure from occurring. ■ Be sure to refer to “1-4 Precautions” on Pages 4 and 5 and “2-3-3A & 3B Terminal Base Specification” on Pages 11 and 12in this document. ...
Page 12 (P.S. terminal, solenoid valve) ■ Voltage terminal Attention to voltage To the P.S. terminal, the supply voltage that is supplied to this product (FOCAS-1800) is output. DANGER Supply voltage output Observe the rated value that permits connecting this equipment and adjust the supply voltage of the load (Max AC250V2A) side.
Page 13 Work Execution and Installation Terminal Base Specification B -3-3b (VALVE terminal, three-way valve) ■ VALVE terminal of general specifications To “VALVE terminal,” the supply voltage that is supplied to this equipment (FOCAS-1800) is output. Observe DANGER Cut off OIL AL.1 DEF AL.
Page 14 Replacement from FOCAS-1500C (former model) -3-４ Terminal block specification A part: (Solenoid valve, P.S terminal) Terminal block arrangement of the existing Terminal block arrangement of FOCAS-1800 device FOCAS-1500C Warning No superimposed voltage from outside “P.S.”terminal has an absolute maximum rated control capacity .
Page 15 Defect Alam 15ppm Bilge Alarm Memory Status ---- Operation Status ---- The lights come on. Note Standby AUTO TEST FOCAS-1800 MODEL The equipment cannnot be operated. Adjust the clock. Stain of Detecter Oil Alam Defect Alam Memory Status If the internal clock adjustment is completed...
Page 16 Page. 「3. Preparations for Operation」 Setting the Clock Adjust the clock. This is an important setting to record the operation of the Bilge discharge system. -----------Test operation ----------- Switch Functions --------Error Status -------- 20mA Washing Drainage Line -Cap -Cap ----Operation Status ---- OIL - Defect - Water...
Page 17 Defect - Water Cut off Alarm Alarm -Valve -Valve Standby AUTO TEST LCD Contrast Stain of Detecter Oil Alam Defect Alam Memory Status FOCAS-1800 MODEL Clock Adj. Menu Edit 17 18 Auto -----Washing ----- POWER Operation Zeroing Cleaning Valve Washes...
Page 18 Oil Alam Defect Alam concentration cannot be measured. LED ON A trouble alarm is output and the equipment operation Memory Status is stopped. FOCAS-1800 MODEL Indicates the memory consumption level. 17 18 Green The memory has a sufficient capacity. LED ON...
Page 19 「4. Basic Operating Procedure」Page. Internal Layout and Part Names Internal layout, names, and details -1-2 Name Contents Oil alarm contact ○ “5/15 ppm” selecting switch (option function) switching One 3 A fuse (5φ 20 mm ceramic tube fuse, normal ○ Protective fuse acting type) Protective fuse...
Page 20 Page. 「4. Basic Operating Procedure」 Turning on the Power Supply and Equipment Operations ■ This equipment is not provided with a power switch for the primary power supply. Be sure to install a power switch for the power supply source. This equipment is not provided with a power switch for the primary power supply because of outage detection and CAUTION alarm output.Before turning on the primary power supply, be sure to confirm that the wiring to the terminal base is...
Page 21 「4. Basic Operating Procedure」Page. Basic Operations (Timing Chart)
Page 22 Memory Status point, the lamp goes out and the alarm is cleared. At this time, the time of outputting the oil alarm and the time of clearing the alarm are FOCAS-1800 MODEL recorded on the memory card. -4-2 Relationship among concentration/alarm indication, relay contact, and REC terminal output ■...
Page 23 OIL - Defect - Water Alarm Cut off Alarm -Valve -Valve Standby AUTO TEST LCD Contrast Stain of Detecter Oil Alram Defect Alram Memory Status FOCAS-1800 MODEL Clock Adj. Menu Edit Auto -----Washing ----- POWER Operation Zeroing Cleaning Valve Washes During operation is indicated.
Page 24 OIL - Defect - Water Alarm Cut off Alarm -Valve -Valve Standby AUTO TEST LCD Contrast Stain of Detecter Oil Alram Defect Alram Memory Status FOCAS-1800 MODEL Clock Adj. Menu Edit Auto -----Washing ----- POWER Operation Zeroing Cleaning Valve Washes During operation is indicated.
Page 25 Oil Alam Defect Alam Memory Status ○ Yellow LED ON ... The detection tube is contaminated. Clean the detection tube. FOCAS-1800 MODEL ○ Red LED ON ... The detection tube is so contaminated that the oil concentration 17 18 cannot be detected.
Page 26 Page. 「4. Basic Operating Procedure」 Looking at the Operation Record ■ This function automatically records and refers to the start time and end time (including each alarm output/clearing time) of each ○ operation status during equipment operation. Recorded data is displayed on the liquid crystal display on the operating surface.
Page 27 「4. Basic Operating Procedure」Page. Looking at the Operation Record Group indication and contents of status -9-3 The above groups include various items. Each item is called status. (The contents shown in Note 2 in the example are displayed.) Group indication (Menu display item) ON, alarm output, or function OFF or clear status (The contents shown in...
Page 28 Page. 「5. Equipment Inspection, Servicing, and Maintenance」 5. Equipment Inspection, Servicing and Maintenance Inspection and Cleaning Procedures ■ For inspection of the sample water detection tube, refer to Page 22, “4-5 Causing Fresh Water to Flow or Page 23, “4-6 Using the Washing Unit (Option)”...
Page 29 「5. Equipment Inspection, Servicing, and Maintenance」Page. Inspection and Cleaning Procedures Type with a Washing Unit (Option Product) Cleaning the sample water detection tube -1b-1 1. Prepare the attached screwdriver, washing brush, and washing liquid. 2. Shut off the primary power supply. ○...
Page 30 -Valve -Valve LCD Contrast 15ppm Bilge Alarm ---- Operation Status ---- Standby AUTO TEST Stain of Detecter Oil Alram Defect Alram Memory Status Clock Adj. Menu Edit FOCAS-1800 MODEL 17 18 Auto -----Washing ----- During Zero-point POWER Operation Zeroing Cleaning Valve Washes will be blinking...
Page 31 「5. Equipment Inspection, Servicing, and Maintenance」Page. Zero-point Compensation ■ Due to adhesion of invisible oil film or foreign objects to internal surface of detecting tube with age, correct value by primary oil concetration calculation might not be displayed (ex. Not displaying 0 ppm by using mineral water). This is the function to correct it. ■...
Page 32 Page. 「5. Equipment Inspection, Servicing, and Maintenance」 Replacement Time of Desiccating Agent and Procedure for Replacing It ■ The desiccating agent can remove moisture in the sample water detection tube and protect the detection tube against a blur due to condensation.
Page 33 -Valve -Valve 15ppm Bilge Alarm LCD Contrast ---- Operation Status ---- Standby AUTO TEST Stain of Detecter Oil Alram Defect Alram Memory Status Clock Adj. Menu Edit FOCAS-1800 MODEL 17 18 Auto -----Washing ----- POWER Operation Zeroing Cleaning Valve Washes AUTO TEST...
Page 34 Water Alarm Cut off ----Operation Status ---- Alarm -Valve -Valve Standby AUTO TEST LCD Contrast Stain of Detecter Oil Alarm Defect Alarm Memory Status FOCAS-1800 MODEL Clock Adj. Menu Edit 17 18 Auto -----Washing ----- POWER Operation Zeroing Cleaning Valve...
Page 35 Refer to Page 15, “3-5 Setting the Clock” in this document. Rear side: Negative electrode 15ppm Bilge Alarm When the power is on ---- Operation Status ---- blinks. for the first time Standby AUTO TEST Stain of Detecter Oil Alram Defect Alram Memory Status FOCAS-1800 MODEL ...
Page 36 2. This function always indicates the memory consumption in Stain of Detecter the power ON status (standby mode or operation mode). Oil Alarm Defect Alarm Memory Status FOCAS-1800 MODEL 17 18 Memory Status Contents of each indicating LED (“Memory Status”...
Page 37 「5. Equipment Inspection, Servicing, and Maintenance」Page. Replacement Time of Memory and Procedure for Replacing It Removing and mounting the memory card -8-3 Removing the memory card ○ ○ 1. Push the memory card in the direction of The memory card is pushed out slightly in the direction ofⅢ Ⅰ...
Page 38 Page. 「5. Equipment Inspection, Servicing, and Maintenance」 Replacing the Fuse ■ The fuse is provided with a protective function for this equipment and external connected equipment against an overcurrent. ● There are two types of fuse for this equipment and external equipment, of which rated values are different. Replace these fuses correctly.
Page 39 「6. Error Codes of Self-diagnostic Function」Page. 6. Error Codes of Self-diagnostic Function This equipment is provided with a self-diagnostic function. At occurrence of equipment trouble, the equipment indicates an error and outputs a trouble alarm, and also is capable of locating the faulty portion. ○...
Page 40 Page. 「6. Error Codes of Self-diagnostic Function」 Indications by Self-diagnostic Function and Taking Measures Group 3 Errors due to operation errors Fresh water does not flow in for auto washing or the function that uses fresh water. Because this Cause of alarm may cause trouble to equipment operation, it was stopped.
Page 41 「9. Product Specifications」Page. 9. Product Specifications Product Standard ■ Detecting method and conditions for target material for measurement Bilge concentration monitor Target material for measurement Bilge waste water Measurement method Full optical continuous measurement method ■ Operating function Auto operation (by sample water pressure) and test operation using the Operation switch, selectable Operating Operating pressure Power ON →...
Page 42 Page. 「9. Product Specifications」 Product Standard Equipment test function Alarm contact test switch Switch for checking the operation of each alarm contact of oil, trouble, and outage Self-diagnostic function Error indication due to equipment trouble Mechanism and structure Sample water inlet: Nipple and ring nut for a copper pipe with an external diameter of φ8 and an internal diameter of φ6 Fresh water inlet: Nipple and ring nut for a copper pipe with an external diameter of φ8 and an internal diameter of φ6 Pipe diameter Drainage outlet: Nipple and ring nut for a copper pipe with an external diameter of φ8 and an internal diameter of φ6...
Page 43 に注意して下さい。 If these attention are neglected ,there is a fear to cause damage,electric leakage,etc,of apparatus besides an obstacle in terms of functions may be found,so pay full attention. Stain Of Detector これらの注意を怠ると、機器の損傷や漏電事故等を生 Oil.Alarm Defect.Alarm じる恐れがあり、また機能上支障となりますので十分に注意して下さい。 If these attention are neglected ,there is a fear Memory Status to cause damage,electric leakage,etc,of apparatus besides an obstacle in terms of functions may be FOCAS-1800 found,so pay full attention. MODEL 国土交通省型式承認番号Ｍ-248 CANADA NO,CBA-015 USCG No.162.050/9039/0 ＥＣＭＥＤ−Ｂ−３０３９ 15ppm Bilge Alarm 型式 FOCAS-1800 O D E L 製造番号 SERIAL 製造年月...
Page 44 BILGE ALARM FOCAS-1800 OIL CONCENTRATION DETECTOR Where to make contact ■ Head Office: 6-13-6, Nishinippori, Arakawa-ku, Tokyo 116-0013, Japan TEL 03-3800-9777 FAX 03-3800-9770 HP http://www.fellow-co.com ■ Tokyo Factory: 6-13-9, Nishinippori, Arakawa-ku, Tokyo, 116-0013, Japan ■ Fellow Keisoku Co., Ltd.: 1-16-3, Azuma, Hirohata-ku, Himeji-shi, Hyogo 671-1154, Japan...