WEIHONG PCIMC-53B Manufacturer's Manual

Motion control card

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WEIHONG Manufactures' Manual

Suitable for PCIMC-53B/53C

Motion Control Card

Version: 11

Oct 10

, 2009

Shanghai Weihong Electronic Technology Co., Ltd.

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Summary of Contents for WEIHONG PCIMC-53B

Page 1 WEIHONG Manufactures’ Manual Suitable for PCIMC-53B/53C Motion Control Card Version: 11 Oct 10 , 2009 Shanghai Weihong Electronic Technology Co., Ltd.
Page 2 Shanghai Weihong Electronic Technology Co., Ltd. Preface Thank you for your purchase of PCIMC-53B/53C motion control cards, which are reliable stability. PCIMC-53B/53C motion control cards are developed independently by Shanghai Weihong Electronic Technology Co., Ltd. Mating with NcStudioTM motion control software, they are applied to motion control of series of routers, engraving and milling machines, drilling machines and cutting machines, being available of comprehensive function, convenience.
Page 3 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Contents Components of Motion control systems of PCIMC-53B/53C..........1 Installation ..........................1 Port Instruction .......................... 2 Wiring Connections ........................2 4.1. Signal types ..........................4 4.1.1. Switch Value Input Signal ....................4 4.1.2. Signal Output of Relay....................4 4.1.3.
Page 4 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.5.4. Wiring Diagram of Connection between Terminal Board EX1D and Mitsubishi MR-E Servo Driver and Parameter List....................14 4.5.5. Wiring Diagram of Connection between Terminal Board EX1D and FUJI FALDIC-β Servo Driver and Parameter List....................15 4.5.6.
Page 5 MPG function) Fig. 1-1 PCIMC-53B\53C Motion Control Card Shown in Fig. 1-1, PCIMC-53B\53C Motion Control Card uses PCI interface. The size of 53B control card is 173.7mm*121.1mm.The Control Card has 2 sockets: JP1 is a DB37M socket and can be connected to the EX1D terminal board with the enclosed cable DB37M/F;...
Page 6 3. Port Instruction The standard configuration of PCIMC-53B\53C is EX1D terminal board. Then join the extended board to port JP1 on the back of the control card with a DB37M/F cable. JP2 socket is used for supporting MPG. Educe port JP2 out with an extended wire SC16-DB15F, and then join this SC16-DB15F to DB15 on the handwheel.
Page 7 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Fig. 4-1 Terminal Board EX1D The connection between PCIMC-53B\53C Motion Control Card and stepping motor driver is shown below in Fig. 4-2: Fig. 4-2 the Connection between PCIMC-53B\53C and Stepping Motor Driver Tel:021-33587550 Fax: 021-33587550-880 E-mail:sales_weihong@188.com...
Page 8 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.1. Signal types 4.1.1. Switch Value Input Signal Switch value input signal is only effective in low-level; Supports NO (Normally Opened), NC (Normally Closed) input signal (by modifying the polarity of input port).
Page 9 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Fig. 4-5 Connection between Contactor and Output of Relay 4.1.3. Differential output signal Pulse command form: pulse plus direction, negative logic. The maximum pulse frequency: 160KHZ. The sketch map of pulse mode is shown below in Fig. 7: Fig.
Page 10 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.2.3. Operation Interface ESTOP: Emergency stop, switch value input signal, usually connect with NC switch, and the ESTOP signal is available when being disconnected with COM; CUT: Tool calibration input, switch value input signal;...
Page 11 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.3. Wiring diagram Wiring diagram of EX1 terminal board is shown below in Fig. 4-8. Many auxiliary function of terminal board is optional. Fig. 4-8 Wiring Diagram of Terminal Board EX1D Tel:021-33587550 Fax: 021-33587550-880 E-mail:sales_weihong@188.com...
Page 12 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.4. Wiring diagram of EX1D terminal board and stepping drive 4.4.1. Connection of EX1D terminal board and stepping drive with common port Please see diagram Fig.4-9. Fig. 4-9 Connection between Terminal Board EX1D and Stepping Motor Driver with Co-terminal of Pulse Signal 4.4.2.
Page 13 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.5. Wiring Diagram of Terminal Board EX1D and Specific Servo Driver and the Basic Parameters for Servo Driver 4.5.1. Wiring Diagram of Connection between Terminal Board EX1D and YASKAWA Σ- Servo Driver and Parameter List Ⅱ...
Page 14 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Form 3 YASKAWA Σ– Ⅱ series user setting Para Function Setting Contents Digit 0: Setting“0”,setting CCW as forward direction; Direction Selection Setting”1”,setting CW as forward direction (Reverse rotation Pn000 Control Method 0010 mode).
Page 15 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.5.2. Wiring Diagram of Connection between Terminal Board EX1D and DELTA ASD_ A \AB Servo Driver and Parameter List 1） Wiring diagram of connection between terminal board EX1D and DELTA ASD_A (little difference in connection between AB series and A series) servo driver is shown below in Fig.
Page 16 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Form 4 Parameters Setting for Delta ASD_A Servo Driver Para Format & Function Value Description Range X=2: pulse + direction; Y= [0] in A series; Setting external pulse P1-00 Y value in AB series is pulse filter width, the range input type is 0-3.
Page 17 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.5.3. Wiring Diagram of Connection between Terminal Board EX1D and PANASONIC MINAS_A4 Servo Driver and Parameter List 1） Wiring diagram of connection between terminal board EX1D and PANASONIC MINAS_A4 servo driver is shown below in Fig. 4-14: Fig.
Page 18 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. After setting the parameters, writing Mode of EEPROM must be selected. Please refer to the following steps: Press [MODE] button → Select [EEPROM]→ Enter mode [EE_SET]; ① Press SET button, shown as [EEP ―];...
Page 19 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Form 6 Parameters Setting for Mitsubishi MR-E Servo Driver Para. Code Function Value Description bit 0: Setting [0]: position control, bit 1, motor series: setting [0]: HV-KFE; Control mode, setting [1]: HC-SFE; *STY...
Page 20 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Note: Wiring of X, Y, Z axis is the same, while the brake of Z axis is internally controlled. 2） Set parameters for FUJI FALDIC-β Servo Driver Typical parameters setting of FUJI servo driver is shown in the following table. if it is needed to adjust the gain of servo system by semi-automation or by manual, please carefully peruse the User Manual of FUJI FALDIC-β...
Page 21 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Note: Wiring of X, Y, Z axis is the same, while the brake of Z axis is internally controlled. 2) Set typical parameters for Stone GS servo driver If it is needed to adjust the gain of servo system by semi-automation or by manual, please...
Page 22 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 4.5.7. EX4A Terminal Board Comparing with EX1D terminal board, Ex4A terminal board strengthens output function of terminal board, extending formal single X axis to 4 X axes, formal single to double Y axes, formal single Z axis to 4 Z axes;...
Page 23 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 5. Whole Machine Debugging After finishing the wiring in accordance with the instruction above, start to debug the whole machine tool, specific steps as below: 1. Join the extended board to port JP1 on the card with DB37M/F cable, add 24V power supply for the extended board, and power on the machine signal system (proximity switch, etc).
Page 24 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 3. Alter the input port polarity of the software in terms of the button you have selected, such as origin switch or E-STOP button: the polarity of normally opened input port is N; the polarity of normally closed output port is P.
Page 25 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. position is when worktable moves close to the operator). If this direction is not correct, you can alter the moving direction by exchanging the two wires of winding in stepping motor. 8. After confirming the moving direction of each axis, set the travel range of worktable by setting manufacturer parameters according to the actual size of machine tool and make use of software limit.
Page 26 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. gradually, otherwise, decrease the value and reserve 50% ~ 100% allowance for safety. Usually, allowing for the drive ability of stepping motor, frication of machine assembly, and endurance capacity of mechanical components, modification to the maximum speed of each axis in manufacturer parameters is allowable to limit the speed in actual process.
Page 27 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 6. Manufacture Parameters 6.1. Operation Parameters 【N0011】Inport No. of Spindle Over Temperature Type Float Unit None Range -1～63 Default Valid time Be valid immediately. Need not to restart the system Instruction Setting the inport No. of spindle over temperature 【N4000】Mobile Calibrator Block Thickness...
Page 28 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Type Float Unit -1000～1000 Range Default Valid time Be valid after restarting the system Setting the height difference between fixed calibrator and Instruction surface of working table. 【N4016】Support extended keyboard type Type Integer...
Page 29 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. True: able Range False: disable Default False Valid time Be valid after restarting the system Instruction Setting if start auto lubrication periodically 【N4020】Permit lubrication only when machine moving Type Bool Unit None True: invalid...
Page 30 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Instruction Setting start time of lubrication 【N4023】Lubrication Oil Level Inport Index Type Float Unit None -1～63 Range Default Valid time Be valid immediately. Need not to restart the system Instruction Setting Inport Index of Lubrication Oil Level 【N4024】Startup Feedrate...
Page 31 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Unit mm/min Range 0.001～99999 Default Valid time Be valid immediately. Need not to restart the system Setting the feed speed during positioning process when Instruction the tool is almost approaching to the workpiece 【N4052】Z axis excluded in workpiece origin operation...
Page 32 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Valid time Be valid immediately. Need not to restart the system Setting the maximum acceleration of adjacent two axes, Instruction recommend 1~2 times of the single axis acceleration. 【N4055】Rate Of Acceleration Type Float...
Page 33 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Type Float Unit Range Default 0～999 Valid time Be valid immediately. Need not to restart the system This parameter is used to offset the lag effect caused by Instruction servo system 【N4061】Interpolation Algorithm Selection...
Page 34 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Range 0～0.064 Default Valid time Be valid immediately. Need not to restart the system The longer the time, the smoother the surface of the Instruction workpiece. But some of the details may be weakened;...
Page 35 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Default 60000 Valid time Be valid immediately. Need not to restart the system Instruction Setting the maximum feedrate of each axis 【N4400】Inport Index Of Lubrication Oil pump Check Type Float Unit None Range -1～63...
Page 36 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Valid time Be valid after restarting the system If the spindle continues moving when it reaches limit Instruction point, it may damage the machine tool Axes Direction 【N1100】X 【N1101】Y 【N1102】Z Type Bool Unit...
Page 37 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Type Float Unit -99999～99999 Range X/Y:0 Default Z:-350 Valid time Be valid after restarting the system Instruction Setting work bench range lower limit of each axis Work Bench Range Upper Limit 【N1140】X 【N1141】Y 【N1142】Z...
Page 38 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Unit Range 0～999999 Default 12000 Valid time Be valid after restarting the system Instruction Setting the default revolution of spindle 【N0003】Delay Time For Spindle Startup Type Float Unit Range 0～60 Default Valid time Be valid immediately.
Page 39 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Default Valid time Be valid immediately. Need not to restart the system Setting the delay time for the spindle from receiving a Instruction stop order to a full stop, by which to let the spindle come to a full stop at the end 6.4.
Page 40 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Valid time Be valid after restarting the system Instruction Setting the handwheel pulse direction 【N5003】Handwheel Multiple X 1 Type Float Unit Range 0.001～10 Default 0.001 Valid time Be valid after restarting the system...
Page 41 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Type Float Unit None 1～1000 Range Default Valid time Be valid after restarting the system Instruction Setting the leading multiplier of handwheel 【N5010】Handwheel Acceleration Type Float Unit mm/s2 Range 1～1000 Default Valid time...
Page 42 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Unit None True: valid Range False: invalid Default True Valid time Be valid after restarting the system Instruction Setting if backlash is valid 【N3002】Across Quadrant Compensation Valid Type Bool Unit None True: valid...
Page 43 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Default Valid time Be valid after restarting the system Instruction Setting the value of backlash of each axis Group 0- Group 5 Across Quadrant Compensation 【N3110】【N3120】【N3130】【N3140】【N3150】【N3160】Compensation time Type...
Page 44 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Setting compensation delay time in across quadrant Instruction compensation 【N3113】【N3123】【N3133】【N3143】【N3153】【N3163】Compensation Intension Type Float Unit None 0.01～0.99 Range Default 0.75 Valid time Be valid after restarting the system Setting Compensation Intension in across quadrant...
Page 45 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Type Float Unit -99999～99999 Range Default Valid time Be valid immediately. Need not to restart the system Instruction Setting the lower position of changing tool Matrix Tool Magazine Parameters 【N6003】X position of reference tool...
Page 46 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Unit Range 0～99999 Default Valid time Be valid immediately. Need not to restart the system Instruction Setting tool X direction space between 【N6006】Tool Y Direction Space Between Type Float Unit Range 0～99999 Default Valid time Be valid immediately.
Page 47 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Default Valid time Be valid immediately. Need not to restart the system Instruction Setting ahead position of changing tool 6.7. Other Parameters 【N7007】Coolant Pump Outport Index Type Float Unit None Range -1～63 Default...
Page 48 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. Valid time Be valid after restarting the system Instruction Setting outport index of light control 【N7010】Red Lamp Outport Index Type Float Unit None Range -1～63 Default Valid time Be valid after restarting the system...
Page 49 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 【N7020】Green Lamp Outport Index Type Float Unit None Range -1～63 Default Valid time Be valid after restarting the system Instruction Setting outport index of green lamp 【N7021】Yellow Lamp Outport Index Type Float Unit None -1～63...
Page 50 上海维宏电子科技有限公司 Shanghai Weihong Electronic Technology Co., Ltd. 7. Customized Setup Installation Package A tool, named Nchelper.exe, is under installation folder, which enables customized setup installation package. Such as, when you are in the process of using Ncstudio, some value of...

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