Summary of Contents for RECKMANN PP1
- Page 1 RECKMANN operation manual PP1 bis PP4 power pack Reckmann Yacht Equipment GmbH - Siemensstr. 37-39 – D-25462 Rellingen Tel. +49(0)4101 3849-0 Fax. +49(0)4101 3849-50 info@reckmann.com – www.reckmann.com...
- Page 2 < Stand: 5 December 2012 Copyright by Reckmann Yacht Equipment GmbH Siemensstr. 37-39 D-25462 Rellingen...
- Page 3 1.1.2 How to use this manual ............... 8 General information about working on hydraulics ......9 Product description .................. 10 PP1 (1,5 kW / 2,0 kW) ..............10 PP1 (3 kW) ..................11 PP2 ....................12 PP3 ....................13 Assembly and commissioning ..............14 Installation of the power pack ............
- Page 4 Gear type pumps ................27 Directional control valves NG6 series D ........... 28 Flow control cartridge FDBA-LAN or similar ........29 Specifications ................... 31 PP1 1,5 kW and 2 kW ..............31 PP1 3 kW ..................32 PP2 ....................33 PP3 ....................34 PP4 ....................
- Page 5 < Pos: 1 /Handbücher/-----Seitenumbruch------ @ 0\mod_1233586968379_26.docx @ 101 @ @ 1...
- Page 6 Customer Dealer Order number Pos: 2.5 /Handbücher/Packlisten/Powerpacks/Größe Powerpack @ 0\mod_1235569820577_26.docx @ 1970 @ @ 1 Powerpack size Pos: 2.6 /Handbücher/Packlisten/Powerpacks/text_Spezifikation Packliste Powerpack PP1 bis PP2 @ 0\mod_1235570067806_26.docx @ 1973 @ @ 1 Rated power: Rated voltage Pump capacity: x V=...
- Page 7 Introduction Pos: 2.8 /Handbücher/Packlisten/Powerpacks/text_Packliste Powerpacks hydraulische Funtionen PP1 bis PP4 @ 0\mod_1235572027587_26.docx @ 1976 @ @ 1 Hydraulic functions: Reckmann outhaul function Dir. valve Pressure Flow control relief [bar] [l/min] Pos: 2.9 /Handbücher/Packlisten/allgemein/text_Packliste Sonderzubehör @ 0\mod_1233675437501_26.docx @ 179 @ @ 1...
- Page 8 Pos: 4 /Handbücher/Allgemeines/text_Umgang mit dem Handbuch @ 0\mod_1233676171712_26.docx @ 185 @ @ 1 1.1.2 How to use this manual Read this manual carefully before assembly and operation of your Reckmann gear. Points that need additional attention will be marked in the following way:...
- Page 9 Introduction Pos: 7 /Handbücher/Produktspezifisch/Powerpack/text_Generelles zu Arbeiten an Hydraulikanlagen @ 0\mod_1235576843806_26.docx @ 2004 @ @ 1 1.2 General information about working on hydraulics Disconnect the power pack from the electric system and make the system pressure free before start working on the power pack. Take care that no dirt can pollute the hydraulic system.
- Page 10 Product description Pos: 9 /Handbücher/Überschriften/headline_Produktbeschreibung @ 0\mod_1234334748004_26.docx @ 1229 @ @ 1 2 Product description Pos: 10 /Handbücher/Produktspezifisch/Powerpack/text_Produktbeschreibung PP1 1,5 kW und 2 kW @ 0\mod_1235572886726_26.docx @ 1979 @ @ 1 2.1 PP1 (1,5 kW / 2,0 kW) Pos. Part name Ordernr.
- Page 11 Product description 2.2 PP1 (3 kW) Pos. Benennung Ordernr. (Bosch) Oil tank Airfilter Intakefilter (in Tank) Gear pump Relay Way valve E-motor Pos: 12 /Handbücher/Produktspezifisch/Powerpack/text_Produktbeschreibung PP2 @ 0\mod_1235573516045_26.docx @ 1986 @ @ 1...
- Page 12 Product description 2.3 PP2 Pos. Benennung Bestellnummer (Bosch) Oil tank Airfilter Intakefilter Gearpump Relay 24V Way valve E-motor Oil level gauge Pos: 13 /Handbücher/Produktspezifisch/Powerpack/text_Produktbeschreibung PP3 @ 0\mod_1235573660642_26.docx @ 1990 @ @ 1...
- Page 13 Product description 2.4 PP3 Pos. Benennung Ordernr. (Bosch) Oil tank Airfilter Intakefilter E-motor Relay 24V Way valve Gearpump Gearpump Oil level gauge Level switch Pos: 14 /Handbücher/-----Seitenumbruch------ @ 0\mod_1233586968379_26.docx @ 101 @ @ 1...
- Page 14 Pos: 16 /Handbücher/Produktspezifisch/Powerpack/text_Aufstellung des Hydraulikaggregates @ 0\mod_1235574265391_26.docx @ 2001 @ @ 1 3.1 Installation of the power pack The Reckmann hydraulic power pack unit should be installed in a dry and easy accessible area of the boat. The power pack has to be protected from dust and splash water.
- Page 15 Assembly and commissioning Pos: 18 /Handbücher/-----Seitenumbruch------ @ 0\mod_1233586968379_26.docx @ 101 @ @ 1...
- Page 16 Pos: 20 /Handbücher/Produktspezifisch/Funkschaltset/Text_Beschreibung Funkschaltset @ 0\mod_1300085272750_26.docx @ 7396 @ 2333 @ 1 3.4 Reckmann wireless switch set (optional) Reckmann offers a wireless switch set that works without batteries as an accessory to your powerpack. This set contains a receiver and any amount of emitters.
- Page 17 Assembly and commissioning The emitter consists of an actuator on top and a base-unit. The base-unit carries a piezo element, which produces electricity every time it is actuated. This electricity triggers a coded signal to the receiver. By default the emitter- top is a pushbutton Two sets of wireless switches with red and green color-coding The receiver comes preinstalled in a waterproof housing.
- Page 18 Assembly and commissioning Opend housing with antenna, circuit points and fixture for ground/earth and +24Vdc By default any supplied pushbuttons are already teached to the receiver. If a new teaching or deleting is needed please follow the following procedure: 3.4.1 Teaching of an emitter Warning! During teaching no consumer may be connected to the...
- Page 19 Assembly and commissioning To select the channel to teach to press the button "LRN" till the desired channel-LED is flashing. Actuate the emitter by actuating the pushbutton you want to teach. The LED "Kanal" flashes for 4 seconds. The teaching process is accomplished.
- Page 20 Assembly and commissioning Pos: 21 /Handbücher/Produktspezifisch/Powerpack/text_Inbetriebnahme powerpacks @ 0\mod_1235626170285_26.docx @ 2013 @ @ 1 3.5 Initiation of the hydraulic system When the power pack is fixed on the foundation and all hydraulic and electric wires are connected, the system can be put into operation. Check that all hydraulic and electric connections correspond to the wiring diagrams.
- Page 21 Pos: 24 /Handbücher/Produktspezifisch/Powerpack/txt_Druckflüssigkeit @ 0\mod_1235626765347_26.docx @ 2023 @ @ 1 4.1 Hydraulic fluid Reckmann hydraulic components are made for a safe and long trouble-free operation. Therefore a regulary maintenance of the system is necessary. Most of the problems with hydraulic systems are caused by contaminations of the oil.
- Page 22 Maintenance 4.1.1 Condition of the hydraulic fluid Aging of the hydraulic medium depends on several factors like temperature, humidity and working pressure. The grade of aging can be determined by a visual inspection. Pos: 26 /Handbücher/Produktspezifisch/Powerpack/text_Wechsel der Druckflüssigkeit @ 0\mod_1235627155691_26.docx @ 2029 @ @ 1 4.1.2 Changing the hydraulic fluid The first change of the hydraulic medium has to be done directly after putting...
- Page 23 To achieve a trouble-free operation, a long life cycle and a safe operating, it is necessary to use an approved hydraulic fluid. With Reckmann hydraulic systems only mineral oil based fluids are approved. Depending on the operation conditions the oil viscosity should be between ISO-VG 30 and ISO-VG 60.
- Page 24 Repairing a hydraulic system consists of debugging and repairing. Usually you repair a system by replacing the not working components. This has to be done by a Reckmann service partner. Pos: 34 /Handbücher/Produktspezifisch/Powerpack/text_Fehlersuche Powerpacks @ 0\mod_1235627676303_26.docx @ 2044 @ @ 1 5.1 Troubleshooting...
- Page 25 Overhauling Pos: 36 /Handbücher/Produktspezifisch/Powerpack/text_Einleitung Filterwechsel Powerpacks @ 0\mod_1235628005963_26.docx @ 2050 @ @ 1 5.2 Changing the filters Most of the troubles with hydraulic systems are caused by contamined hydraulic fluids. To avoid these problems a hydraulic filter is installed. It is important to check and replace hydraulic filters regular.
- Page 26 5.2.2 Changing the filters PP II to IV Reckmann power packs from size 2 up are equipped with a seperate oil filter unit. Please find location and identification of the filters in the chapter “product description” at the beginning of this manual. The following steps are...
- Page 27 Overhauling Pos: 40 /Handbücher/Produktspezifisch/Powerpack/text_Zahnradpumpen @ 0\mod_1235628607343_26.docx @ 2059 @ @ 1 5.3 Gear type pumps The external gear pump consists essentially of a pair of gears supported in bearing bushings and the case with a front and a rear cover. The drive shaft protrudes from the front cover where it is sealed by the shaft seal ring.
- Page 28 Overhauling 5.4 Directional control valves NG6 series D Directional valves of type WE are solenoid-operated directional spool valves. They control the start, stop and direction of a flow. These directional valves basically consist of housing (1), one or two solenoids (2), control spool (3), as well as one or two return springs (4).
- Page 29 Overhauling 5.5 Flow control cartridge FDBA-LAN or similar Fully adjustable, pressure- compensated flow controls with reverse-flow check provide precise flow regulation for meter- in or meter-out applications where there may be wide pressure fluctuations. They are infinitely adjustable from nearly closed up to the maximum flow.
- Page 30 Overhauling Adjusting the oil flow: Follow the steps mentioned below or oil flow adjustment: 1. release the securing nut 2. fasten the adjustment screw totally (clockwise) 3. start the hydraulic function 4. increase the oil flow by releasing the adjustment screw up to the required value (anti- clockwise).
- Page 31 Specifications Pos: 44 /Handbücher/Überschriften/headline_technische Daten @ 0\mod_1235630002841_26.docx @ 2068 @ @ 1 6 Specifications Pos: 45 /Handbücher/Produktspezifisch/Powerpack/text_technische Daten PP1 1,5 und 2 kw @ 0\mod_1235630057846_26.docx @ 2071 @ @ 1 6.1 PP1 1,5 kW and 2 kW Measurements and weight:...
- Page 32 Specifications Pos: 46 /Handbücher/Produktspezifisch/Powerpack/text_technische Daten PP1 3kw @ 0\mod_1235630241411_26.docx @ 2074 @ 2 @ 1 6.2 PP1 3 kW Measurements and weight: Weight = 37 kg @ two funtions Pos: 47 /Handbücher/Produktspezifisch/Powerpack/text_technische Daten PP2 @ 0\mod_1235631190999_26.docx @ 2078 @ 2 @ 1...
- Page 33 Specifications 6.3 PP2 Measurements and weight: Weight = 48 kg @ 5 funktions...
- Page 34 Specifications Pos: 48 /Handbücher/Produktspezifisch/Powerpack/text_technische Daten PP3 @ 0\mod_1235631901361_26.docx @ 2082 @ 2 @ 1 6.4 PP3 Measurements and weight: Weight = 55 kg @ 10 functions.
- Page 35 Specifications Pos: 49 /Handbücher/Produktspezifisch/Powerpack/text_technische Daten PP4 @ 0\mod_1235632043976_26.docx @ 2086 @ 2 @ 1 6.5 PP4...
- Page 36 Specifications Dimensions and weight: Weight = 79 kg For 10 functions. Pos: 50 /Handbücher/-----Seitenumbruch------ @ 0\mod_1233586968379_26.docx @ 101 @ @ 1...
- Page 37 Dealer network and service stations Pos: 51.1 /Handbücher/Überschriften/headline_Händler und Servicestationen @ 0\mod_1233587951296_26.docx @ 119 @ @ 1 7 Dealer network and service stations Pos: 51.2 /Handbücher/Händlerliste/text_Händlerliste Reckmann Nordeuropa @ 0\mod_1233585693028_26.docx @ 81 @ @ 1 Denmark Norway Southern Spars Torben Jacobsen...
- Page 38 Dealer network and service stations A+ Rigging Nederland B.V. G&G Rigging srl Zeldenrust 7 Walter Giovanelli NL-1671 GW Medemblik Via Mazzini 33 T.: +31 227-544096 I–20099 Sesto S. Giovanni F.: +31 227-544158 T.: +39 02 454 811 90 info@aplusrigging.nl F.: +39 02 365 138 95 info@gegrigging.com France Spain...
- Page 39 T.: +386 41 730 970 T.: +356 7900 9300 F.: +386 12776 606 F.: +356 2141 3894 dnamsp@siol.net info@xs-marine.com Pos: 51.4 /Handbücher/Händlerliste/text_Händlerliste Reckmann Südeuropa @ 0\mod_1233586613276_26.docx @ 88 @ @ 1 Greece Turkey Kafetzidakis Sails UTL / Skiper Kostas Kafetzidakis Muhane cad.
- Page 40 Dealer network and service stations Pos: 51.5 /Handbücher/Händlerliste/text_Händlerliste Reckmann Neuseeland @ 0\mod_1233587020966_26.docx @ 104 @ @ 1 New Zealand Southern Spars Ltd. 15 Jomac Place New Zealand Rigging Ltd. Avondale 31 Woodside Ave - Northcote NZ-1026 Auckland NZ– Auckland T.: +64 9 8457200 T.: +64 9 480 8090...
- Page 41 Dealer network and service stations Pos: 51.7 /Handbücher/Händlerliste/text_Händlerliste Reckmann Australien und Karibik und Anfang USA @ 0\mod_1233587251924_26.docx @ 108 @ @ 1 Australia Riggtech Nance and Underwood Phill Bate 262 Southwest 33rd st. Royal Prince Alfred Yacht Club USA - FT Lauderdale, FL 33315 2/16 Mitala Street, T.: +1 954 764 6001...
- Page 42 Index Pos: 51.9 /Handbücher/Händlerliste/text_Händlerliste Reckmann Fortsetzung USA @ 0\mod_1233587497734_26.docx @ 112 @ @ 1 Offshore Spars Rigworks Inc. Mike Feldmann Ray Pope 50200 E.Russell Schmidt Blvd. 2540 Shelter Island Drv. USA– Chesterfield, MI 48051 USA - San Diego , CA 92106 T.: +1 586 598 4700...
- Page 43 Maintenance 21 Reckmann wireless switch set Overhauling 25 (optional) 16 Packing list 6 specifications 32 PP1 (1,5 kW / 2,0 kW) 10 Teaching of an emitter 18 PP1 (3 kW) 11 Troubleshooting 25 PP1 1,5 kW and 2 kW 32...
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