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MCX Motion Controller User Manual _ Hardware Part 7.8 RS485 Port andRS232 port.................24 7.9 Interfaces of local I/O ..................24 8 Operating Instructions ....................25 8.1 Power On ......................25 8.2 Power Off ......................25 9 Programming Tool and Software ..................25 9.1 Software Acquisition ....................25 9.2 Environmental requirements ................25 9.3 Installation and use ....................26 10 Safeguard ........................27...
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MCX Motion Controller User Manual _ Hardware Part 1 Introduction Thank you for purchasing the eXtreme series of high-performance motion controllers developed by MOONS’! The eXtreme series of high-performance motion controllers are capable of handling a wide range of high-speed and high-precision motion control applications, integrating motion control, logic control, network communication, and vision processing, making them a powerful core of automation solutions.
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MCX Motion Controller User Manual _ Hardware Part • Other expansion interfaces, embedded 4-channel USB3.0 high-speed interface and HDMI interface, convenient for users to connect other high-speed devices. The internal reservation of a standard miniPCIe slot, can be extended to a variety of high-speed board equipment. •...
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MCX Motion Controller User Manual _ Hardware Part 2 Manual Description For the first time users of eXtreme series motion controllers, they should read this manual carefully and consult our technical support staff for help if they have any doubts about some functions and performance.
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MCX Motion Controller User Manual _ Hardware Part 3 Safety Precautions 3.1 Security Statement 1. This chapter explains the safety precautions to be observed for the proper use of this product. Before using this product, read the instruction manual and understand the safety precautions correctly.
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MCX Motion Controller User Manual _ Hardware Part CAUTION • Before opening the box, please check whether the outer packaging of the equipment is intact, whether there is damage, soaking, moisture, deformation and so on. • Please open the package according to the hierarchical order, and strictly prohibit violent knocking! •...
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MCX Motion Controller User Manual _ Hardware Part WARNING • Do not touch the equipment casing, fan or resistor to test the temperature, as this may cause burns! • Avoid dropping other objects or metal objects, etc. into the equipment during operation, as this may cause fire or product damage.
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MCX Motion Controller User Manual _ Hardware Part 4 Product Informations 4.1 Overview eXtreme series motion controllers are a series of high-performance intelligent motion controllers designed and developed by MOONS’ based on x86 processor platform. The bottom layer of the system adopts real-time Linux operating system, runs the customized runtime based on CODESYS®, and can adopt 6 international standard languages in line with the industry standard IEC61131-3 standard for secondary development.
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MCX Motion Controller User Manual _ Hardware Part 4.3 Product Category and Interfaces' Description 4.3.1 Appearance of Motion controller The eXreme series of motion controllers consists of the following sub-models: Product name Product description Type Other Intel Celeron 3865U Memory 4G Hard Disk 64G 4-way USB3.0 MCX Motion Controller...
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MCX Motion Controller User Manual _ Hardware Part 4.3.2 LED Indicators Name Function Color Definition On: Controller powers up Power indicator Status of controller’s power Green Off: Controller powers off Blinking:Hard Disk is in read/write Hard disk indicator Working state of hard disk Green Off:Hard disk is not working Working state of user’s...
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MCX Motion Controller User Manual _ Hardware Part 4.3.4 Interface of Controller Interface Name Function Discription Interface Forms Terminal 24VDC Input Source Fixed connector /SPT 1,5/ 3-H-3,5/Phoenix/3/3.5 (±20%) Connector /3.5mm Pitch 4PIN GaoZheng Connector_Socket /15EDGRHCM-THR-3 Connector /3.5mm pitch 12PIN GaoZheng RS232/RS485 RS232/RS485 connector_socket /15EDGRHCM-THR-3...
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MCX Motion Controller User Manual _ Hardware Part 5 Product Specifications 5.1 Basic Specifications Item MCX1-C8A0M MCX1-C8A0M-002 Supply source 24VDC(-20%~+20%) 24VDC(-20%~+20%) Intel 3865U,1.8G Intel i5-6200U,2.8G Memory 4GB,DDR4 SO-Dimm 4GB,DDR4 SO-Dimm Hard disk 64GB,mini-PCIe 64GB,mini-PCIe Expansion slot 1*mini-PCIe 1*mini-PCIe Software development Codesys IDE v3.5.17 Codesys IDE v3.5.17 IEC 61131-3 stand logic development...
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MCX Motion Controller User Manual _ Hardware Part 5.3 EMC and Security Protocol Items Standard Description Conducted Emission IEC61131 2: 2007 Class A Power Port Conducted Emission IEC61131 2: 2007 Class A Power Port IEC61131 2: 2007 ±6kV,(Contact discharge) IEC 61000 4 2: 2002 ±8kV,(Air discharge) 80 1000MHz 10V/m, IEC61131 2: 2007...
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MCX Motion Controller User Manual _ Hardware Part 6 Installation 6.1 Installation Requirements 6.1.1 Installation Environment When mounting the Motion Controller on a rail, install it with due consideration of operability, maintenance, and environmental resistance. Do not install the Motion Controller in the following places: •...
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MCX Motion Controller User Manual _ Hardware Part motion controller; • The right side panel and back panel of the Motion Controller are made of aluminium to dissipate heat, please pay attention to safety when using. 6.2 Installation Instructions 113mm 50mm Rev.
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MCX Motion Controller User Manual _ Hardware Part 7 Wiring 7.1 Grounding Requirements The heat sink inside the Motion Controller should be properly grounded during installation. If the controller is screwed directly to the base plate of the electrical cabinet, make sure that the base plate of the electrical cabinet is reliably grounded and that the contact surfaces between the base plate and the motion controller are unpainted and reliably electrically conductive.
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MCX Motion Controller User Manual _ Hardware Part 7.3 Wiring of the Power Supply Terminal The power input terminals are fixed by spring tabs, and the interface is a 3.5mm pitch 3Pin spring loaded self-locking socket. To install, use a 2.5mm screwdriver or tweezers to insert the left rectangular spring-loaded tabs, release the spring-loaded tabs, insert the pressed cable, and then release the spring-loaded tabs to complete the installation.
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MCX Motion Controller User Manual _ Hardware Part 7.4 Ethernet port wiring 7.4.1 Communication interfaces and specification of Ethernet port Port Network port Functions It can be configured in the Codesys IDE for any of the following functions: • EtherCAT LAN1 •...
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MCX Motion Controller User Manual _ Hardware Part Ethernet Specification Supports 1~2 standard Ethernet interfaces, LAN1 and LAN2 can be configured to support Modbus/TCP protocol or standard Ethernet communication protocol, LAN3 is only used for programme download and monitoring. Modbus/TCP protocol specification: Items MODBUS/TCP Msater/Slave Station number...
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MCX Motion Controller User Manual _ Hardware Part 7.4.2 Wiring of Ethernet port The RJ45 cable is wired into the Ethernet RJ45 socket of the Motion Controller using a standard RJ45 connector with a spring, and the cable is wired when the spring clicks into place. When unplugging the cable, press the spring of the RJ45 connector with your thumb to release it from the RJ45 socket, then gently unplug the cable outwards, or slightly shake the RJ45 header to loosen it, but be careful not to use excessive force, so as to avoid damaging the RJ45 socket or...
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MCX Motion Controller User Manual _ Hardware Part 7.5 USB port The motion controller has a total of four USB3.0 ports in the form of a dual-layer USB3.0 arrangement, the appearance of which is shown in the following figure: The USB interface communication specifications are as follows: Items USB3.0 Maximum communication rate...
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MCX Motion Controller User Manual _ Hardware Part 7.8 RS485 Port andRS232 port The motion controller provides 2 RS485 and 2 RS232 interfaces Terminal Terminal name Type Function COM1_TX Output RS232,COM1,Sending COM1_RX Input RS232,COM1,Reception COM2_TX Output RS232,COM2,Sending COM2_RX Input RS232,COM2,Reception Power ground Power ground COM3_B...
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MCX Motion Controller User Manual _ Hardware Part 8 Operating Instructions 8.1 Power On After connecting the power cable according to section 7.3 and switching on the DC 24V power supply, the motion controller will enter into the automatic power-on process, and the whole self- test and power-on process will take about 20 s.
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MCX Motion Controller User Manual _ Hardware Part 10 Safeguard 10.1 Regular maintenance checks Criteria for Item Inspection content Deal with judgement Measure at the power supply Check and change the voltage across the terminal block to check that the terminals with a multimeter to keep the supply Supply power DC 24V(+20%/-20%).
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MCX Motion Controller User Manual _ Hardware Part 10.3 Measuring Instruments Required for Different Occasions ●Oscilloscope ● Thermometers, hygrometers Rev. 1.2 400-820-9661...
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MCX Motion Controller User Manual _ Hardware Part Contacting MOONS’ Customer Service Center +86-400-820-9661 MOONS’ Headquarter 168 Mingjia Road, Minhang District, Shanghai 201107, P.R. China MOONS’ Taicang No. 18 Yingang Rd, Fuqiao Town, Taicang City Jiangsu Province, 215434, P.R. China Domestic Office North America Beijing...
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