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hy-pro Vac-U-Dry V15D46D3MV24A-ARTU Owner's Manual

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Hy-Pro Vac-U-Dry Owner's Manual
V15D46D3MV24A-ARTU
Part No.
S/N: 20170011
www.filterelement.com
6810 Layton Road
.
Anderson, IN 46011
.
USA
.
ph 317.849.3535
.
fx 317.849.9201

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Summary of Contents for hy-pro Vac-U-Dry V15D46D3MV24A-ARTU

  • Page 1 Hy-Pro Vac-U-Dry Owner’s Manual V15D46D3MV24A-ARTU Part No. S/N: 20170011 www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 2 Vacuum Gauge Pressure Gauge Air Cooled Condenser Vacuum Inlet Air Filter Upper Condensate Discharge Tank Filter DP Gauge Vacuum Air Inlet Valve Adjustable Lower Condensate Tank Dry Seal Lubricated Rotary Vane Vacuum Pump Vacuum Chamber Sight Level Gauge Fixed Displacement Gear Pump www.filterelement.com 6810 Layton Road...
  • Page 3 NEMA 4 Particulate Control Panel Filter Housing Outlet Sample Port System Outlet Discharge Filter Drain Valve www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 4 Condensate Auto-Drain Valve Circuit Flow Switch Condensate Tank Cover Hold Down Assembly. WARNING: Over tightening bolts will result in cracked cover under vacuum. Maximum recommended Condensate Auto-Drain Line torque 2 foot pounds. www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 5 Thermocouple Low Watt Density Heaters (2 x 12 KW) Oil Inlet, Ball Valve Sytem Outlet Recirculating Line www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 6 Vacuum Chamber Cover Particulate Filter Hold Down Assembly. WARNING: Over tightening Bleed Valve bolts will result in cracked cover under vacuum. Maximum recommended torque 2 foot pounds. Re-circulation line control valve System Return Line www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 7 Manual water drain activation Programmable Temperature Controller Keyed Heater Selector Switch (ON, OFF) www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 8 460v to 120v Power Transformer 60amp 3Ph Disconnect Condenser Fan Hi-limit Breaker controller 24kw Heater Control Breaker Phase Monitor Oil PumpMSP Vacuum Pump Heater Solid State Relay www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 9 www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 10 www.filterelement.com 6810 Layton Road Anderson, IN 46011 ph 317.849.3535 fx 317.849.9201...
  • Page 11 FILTRATION FLOW RATE: 15 GPM www.filterelement.com 2/18/2015 VOLTAGE: 460VAC, 3P, 60 Hz THIS DRAWING IS THE EXCLUSIVE PROPERTY OF HY-PRO FILTRATION AND FILTRATION: HP107L36-3M FLUID VOLUME: MUST NOT BE USED FOR ANY PURPOSE WHATSOEVER WITHOUT THE NEMA RATING: NEMA 4 EXPRESS PERMISSION OF THE COMPANY.
  • Page 13 Vac-U-Dry Operator’s Manual Table of contents General Information 1.1 Introductory Information 1.2 Fluid Compatibility Installation and Preparation for Start Up 2.1 Unpacking 2.2 Mechanical Installation 2.3 Electrical Installation 2.3.1 Electrical Power Supply Connection 2.4 Vacuum Pump Pre-Start Operating Instructions 3.1 Initial Setup Instructions 3.2 Vac-U-Dry Smart Relay Operation Instructions Smart Relay Feature Details 4.1 Function Details...
  • Page 14 1.0 General Information 1.1 Introductory Information The Hy-Pro oil purification system is designed to remove water (free/dissolved), solid particulate and dissolved gasses from petroleum and synthetic fluids. The water removal principle used is simple, reliable and will dependably remove water well below the oil saturation point, even when tightly bound in emulsion.
  • Page 15 The process fluid must be compatible with Viton™ seal material. Viton™ is compatible for service with most petroleum-based oils. Hy-Pro units may be ordered with EPR seals to provide compatibility with other fluids. Contact Hy-Pro for special applications and pricing.
  • Page 16 Note: The Hy-Pro dehydrator is not supplied from the factory with a power cord, as there are many different codes and preferences in different areas of the world. Size the cord for the load stated in the specification sheet found as part of the manual.
  • Page 17 IMPORTANT: Line size should be >1” for 5 & 10 GPM (19 & 37 LPM) units for inlet and 1” (25.4mm) for outlet, with a maximum of 20’ (6096mm) length. For 15 & 25 GPM (56 & 94 LPM) units the line sizes should be 1” & 1.5” (25.4mm & 38.1mm) diameter, with a maximum of 20’...
  • Page 18 To Stop unit: 1. Controlled shut down The Hy-Pro dehydrator should always be cooled down before shutting down. Pressing the STOP button once will initiate the automatic controlled shutdown sequence. 2. Immediate shut down The Un-controlled immediate stop option is not recommended under normal operating conditions.
  • Page 19 Contact your Hy-Pro representative for service advice. High Oil The Hy-Pro dehydrator is equipped with a HIGH OIL warning light. If the oil level in the vacuum tower rises too high the following will occur: 1. HIGH OIL light comes on.
  • Page 20 Hy-Pro representative for service advice. If for any reason the condensate level rises too high the following will occur: 1.
  • Page 21 4.2 Optional Features A = Auto-Condensate Water Drain (Supplied as a standard unless unselected) This feature is necessary for continuous unattended operation where the VUD can discharge removed water captured as condensate without stopping the machine to break vacuum and discharge the water.
  • Page 22 would. An experienced operator can make assumption on relative flow rate based on how rapidly the wheel is turning. M = Flow Meter Installed on the discharge line the flow meter visual indication of flow rate of oil leaving the VUD This is useful when using the re-circulation line to achieve target operating temperature in the VUD, processing high viscosity fluids or operating a VUD with variable frequency drive controls.
  • Page 23 5.2 Precautions – Oil contaminated with hazardous materials The Hy-Pro dehydrator should not be used on liquids with a flash point below 200°F (93° C ). If there is any possibility that the oil being purified is contaminated with a solvent or materials...
  • Page 24 5.2 Safety Labels Danger High Voltage Turn Power Off Before Servicing The Hy-Pro dehydrator has been manufactured to use 460V~60Hz input electrical power. Supply power to the dehydrator should be disconnected before the electrical panel door is opened. Warning Electrical Hazard...
  • Page 25 CAUTION Hot Surface Do Not Touch The normal operating temperature for the heater is 150° F (66° C) and the housing can be this hot. While not normally hot enough to burn, it is uncomfortable and should be avoided. www.filterelement.com 6810 Layton Road.
  • Page 26 6.0 Trouble Shooting PROBLEM CAUSE SOLUTION Unit fails to start when start Improper or no external power Check input power. Does it button is pushed. connection, low voltage, low match machine specifications? amp service or power supply Is the power cord sized cord sizing correctly? Make changes as required.
  • Page 27 are plugged from dirty oil vacuum chamber through Plexiglas lid. While pushing the start button, look for oil passing through dispersal elements and cascading down sides. If no oil is seen running down elements and into the bottom of the chamber, then replace elements (D Model Code) by removing Plexiglas lid and removing...
  • Page 28 rating on outlet hose, it must be compatible with fluid being used. Unit is removing high levels of Allow the machine to continue water, reducing the vacuum running. As the high water level is reduced, the unit will level in the chamber. return to the normal operating vacuum level.
  • Page 29 PROBLEM CAUSE SOLUTION High level condensate light Condensate tank full, Stop unit, open manual drain automatic condensate drain valve at bottom of tank until malfunctioning drained, close valve and restart unit, if problem persists, consult factory for advice. Float switch faulty Check for stuck or broken switch.
  • Page 30 of heater(s) for short. If no short is found, check circuit breaker or fuses for defects or weakness. Temperature rose above high Reset high temperature temperature setpoint setpoint, press start button twice (see 4.1). Temperature never set Set desired temperature with “up”...
  • Page 31 PROBLEM CAUSE SOLUTION • Check oil. Using improper Vacuum pump oil (DS Model Improper or bad oil, incorrect Code) running hot amount. oil can damage the vacuum pump prematurely. • Fill with correct amount of oil (do not fill above top of bowel stem) ¾...
  • Page 32 7.0 Maintenance 7.1 Maintenance Schedule – Maximum suggested service intervals ITEM AS REQUIRED 1500 HOURS Change vacuum chamber dispersal Yes (change if low flow condition element (“D” Model Code Only) persists or changing oil family) Change outlet oil filter element Yes (change on DP gauge indication or when changing oil type) Change vacuum chamber air bleed...
  • Page 33 7.2.1 Vacuum Chamber Dispersal Element: (Option P) The “P” or packed element is used when heavily contaminated oil or very high viscosity oil is used in the dehydrator. By design the “packed” elements are not affected by these types of conditions and do not require replacing on a regular basis, as do the “D” option dispersal elements because they can be cleaned.
  • Page 34 Plexiglas lid and wash the tank. When replacing the Plexiglas cover, be sure to note which side of the cover has a Hy-Pro symbol, as that side should be facing out. This is absolutely necessary because the inside of the Plexiglas lid has been chemically treated to prevent any reaction with the condensate.
  • Page 35 8.1 Frequently Asked Questions 1. Q: How do I know when to change the air inlet filter element? A: If the vacuum pressure is too high, this could mean that the air inlet filter element is clogged and needs replaced. Otherwise, this filter element should be changed at every 450 hours.
  • Page 36 9. Q: How full should I keep the vacuum pump oil? A: The vacuum pump oil should be at least to the ¾ level in the sight glass, though it is highly recommended that the sight glass be kept nearly full for optimum efficiency and longevity of the pump.
  • Page 37 Hy-Pro Filtration will void all warranties. If any Hy-Pro Filtration supplied equipment does not perform as warranted, it will be repaired or replaced on a no-charge basis by Hy-Pro Filtration with the Purchaser initially bearing the cost of shipping to a Hy-Pro Filtration manufacturing facility.
  • Page 38 2. If items are returned for customer order error a restocking charge will be applied. 3. If items are returned for a Hy-Pro error a full credit will be issued. 4. Credit will not be issued on items which are no longer in specification with current design or were manufactured more than 12 months prior to the return date.
  • Page 39 RGA # This form must accompany any items being returned to Hy-Pro Filtration. Customer Contact: Position: Company Name: Customer Address: Machine Part No.: Serial No.: Part No Returned (Description): Part No Returned (Description): Describe Machine Application (Use) and cause of failure:...
  • Page 40 HY-PRO FILTRATION VUD TEST REPORT MODEL # V15D46D3MV24A-ARTU CUSTOMER RELIABILITY EUQIPMENT JOB # 20170011 DATE 3/20/2015 OIL PUMP & MOTOR DATA. MOTOR CAT. # CEM3614T MOTOR S/N # F1501210684 1175 FRAME 184TC VOLTAGE AMPS OIL PUMP P/N# GMC1 1/2 GF3-B...
  • Page 41 TEST PARAMETERS TEST VOLTAGE TEST HERTZ TEST OIL TURBINE 46 STARTING TEMP. TEST TEMP. WATER CONTENT WATER REMOVAL FINAL COUNT REMOVAL TIME VACUUM SETTING RATED FLA. TESTED AMPS 32.58 VAC.PUMP FLA OIL PUMP FLA 2.91 HEATER 1 FLA. 15.07 14.28 14.78 HEATER 2 FLA 15.07...
  • Page 42 Machine Specifications V15D46D3MV24A-ARTU 20170011 INSTALLATION REQUIREMENTS DESCRIPTION INPUT VOLTAGE 460 VAC DESIGNED FLA (full load AMPS) 38 Rated (32.58 tested @ 24 Kw) INLET CONNECTION SIZE 1 1/2” MJIC OUTLET CONNECTION SIZE 1” MJIC WATER INLET CONNECTION SIZE HEATER SIZE 24 KW (2 x 12 KW) MECHANICAL OPERATING SPECIFICATIONS DESCRIPTION...
  • Page 43 Recommended Spares List V15D46D3MV24A-ARTU 20170011 PART NUMBER x (Qty) DESCRIPTION LIDCT8 x (1 ea) Condensate Tank Lid HPDEL-22 x (1 set) Vacuum Chamber Dispersal Elements HP107L36-xM x (1 ea) Particulate Filter Element V6EPB-B-S-6-0 x (1 ea.) Flow Switch SKVC3 x (1 set) Chamber lid seals for condensate tanks and vacuum chamber TTW00223 x (1 ea) Thermal Couple...

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20170011