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Aybey Elektronik AE-LIFT STO User Manual

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MOTOR DRIVER
USER MANUAL
Version: 1.1

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Summary of Contents for Aybey Elektronik AE-LIFT STO

  • Page 1 MOTOR DRIVER USER MANUAL Version: 1.1...
  • Page 2 2.1 Electrical Specifications ......................2 2.2 3x400V SERIES DEVICES ......................2 2.3 3x200V SERIES DEVICES ......................4 SECTION 3-SUITABLE MATERIAL SELECTION FOR AE-LIFT STO ..........6 3.1 3x400V Additional Element Values For Devices ..............6 3.2 3x200V Additional Element Values For Devices ..............9 SECTION 4-Electrical Connections and the Terminal List ............
  • Page 3 AE-LIFT STO is a contactorless lift motor driver frequency inverter. It uses space vector control, ensures high floor level sensitivity and high comfort. The main controller DSP performs all required calculations as fast as any micro controller. The standard terminal and its functions for lift operations are predefined for control inputs and outputs.
  • Page 4 Do not use the device in places where excessive humidity, dust, explosive materials, or extraordinary chemical substances are present. • Do not install the device where the device is exposed to direct sunlight. Figure 1.1 Recommended free space around the inverter F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 5 SECTION 2 - Technical Specifications 2.1 Electrical Specifications In this section, the technical specifications of the AE-LIFT STO Motor Driver and its peripherals are given. These values are different between 3x400V series and 3x200V series. Therefore, pay special attention to the technical tables of the series of the device you are using.
  • Page 6 Mounting Holes Physical Dimensions 3x400V Series Driver Model 264AES04…264AES15 264AES22…264AES30 Device Box Weight MODEL AES04 AES05 AES07 AES11 AES15 AES22 AES30 Device Weight 7 kg 7 kg 7 kg 7,6 kg 7,6 kg 10 kg 10 kg F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 7 1-Phase 100V..240V AC 50/60 Hz +- %5 Nominal Supply Voltage 3-Phase 190V..230V AC 50/60 Hz +- %5 Nominal Output Voltage 3-Phase 0V..220V AC 0..100 Hz Carrier Frequency 6..16 KHz Cooling 2 Fan 2 Fan 2 Fan 3 Fan 3 Fan F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 8 2.3.2 MECHANICAL SPECIFICATIONS 3x200V SERIES Physical Dimensions 3x200V Series Driver Model 262AES04…262AES07 262AES11…262AES15 Device Box Weight Driver Model 262AES04 262AES05 262AES07 262AES11 262AES15 Weight 7 kg 7,6 kg 7,6 kg 10 kg 10 kg F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 9 The technical information about power, connection, switching, filter equipment and the additional elements to be used in the rescue process for the AE-LIFT STO are given in this section. If these parts are not selected appropriately, the desired performance may not be obtained and permanent damage may occur on the device.
  • Page 10 (1000-1200 VA for UPS) 2.5 mm (1500-2000 VA for UPS) UPS Cables 4.5 mm (3000-4000 VA for UPS) 6 mm (5000-7500 VA for UPS) Battery Cables 4 mm (7-12Ah for Battery) / 6 mm (17Ah for Battery) F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 11 264AES05 DR05 4.0 mH 14 A 264AES07 DR07 3.5 mH 20 A 264AES11 DR11 2.2 mH 27 A 264AES15 DR15 1.8 mH 35 A 264AES22 DR22 1.3 mH 50 A 264AES30 DR30 1.0 mH 70 A F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 12 10 A (1500 VA for UPS) UPS Circuit Breaker (FUPS) 16 A (2000 VA for UPS) 20 A (3000 VA for UPS) 25 A (4000 VA for UPS) 32 A (5000 VA for UPS) 50 A (7500 VA for UPS) F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 13 DC Reactor Model DC Reactor Inductance DC Reactor Current 262AES04 DR2H04 1,7 mH 20 A 262AES05 DR2H05 1,2mH 27 A 262AES07 DR2H07 0,8 mH 35 A 262AES11 DR2H11 0,6 mH 50 A 262AES15 DR2H15 0,4 mH 70 A F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 14 SECTION 4-Electrical Connections and the Terminal List 4.1 Motor Driver - Main Connection Diagram Figure 4.1 AE-LIFT STO Electrical Connections F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 15 Supply switching of STO function and enable signals (ENB) are driven by SER board. User can use mini contactor or standalone safety relays (EN50205) instead of SER board if requested. MC output of AE-LIFT STO must be connected to lift controller contactor check input serially. Driving ENB Signals via SER Board Figure 4.3...
  • Page 16 Supply of Control Circuit Connect Mono-Phase line (100-240V AC) cables. VC, VC1 Supply of STO Function Connect to SER board VC and VC1 terminals. GS, GS1 Neutral of STO Function Connect to SER board GS and GS1 terminals. Earth Connect earth cable. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 17 (COM - NO) Output O1 (Detailed information is in Section 8.6) 30V DC/3A O21 - O24 Programmable Programmable Relay Output 2 250V AC/3A (COM - NO) Output O2 (Detailed information is in Section 8.6) 30V DC/3A F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 18 B Phase Encoder B phase signal input B Phase Encoder B phase signal input Simulation A Phase Encoder simulation output A phase Simulation B Phase Encoder simulation output B phase Earth Encoder earth (cable screening) screw F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 19 Figure 4.6 Incremental Encoder Connections Figure 4.7 Connections between the Simulation Output and AE-Lift STO-Control Panel F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 20 Figure 4.8 Connection Types According to Different Incremental Encoder Models • Check encoder supply voltage information before connection. • Do not connect or disconnect any terminal while the device is driving the motor. • Refer to supplier installation manual for other brand/model encoders. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 21 4.7.2 Synchronous (Gearless) Motor AE-LIFT STO requires an add-on encoder board to drive synchronous motors called I-ENC. It supports Endat, SSI, BISS and SinCos encoder types. Terminals of connection for absolute encoders are shown in Table 4.5. Table 4.5 Absolute Encoder Terminals (For Synchronous Motor)
  • Page 22 Figure 4.10 Connection Types According to Different Absolute Encoder Models • Check encoder supply voltage information before connection. • Do not connect or disconnect any terminal while the device is driving the motor. • Refer to supplier installation manual for other brand/model encoders. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 23 2 Hz indicates that the system is in Standby Mode. Led run frequency of 1 Hz indicates Green that the system drives the motor. If the led is always ON or OFF, namely not blinking, it means that the system is not working properly. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 24 5.3 MAIN SCREEN and INFORMATION SCREENS All information about AE-LIFT STO is display on the LCD. 5.3.1 Start-up Screen This screen display appears and disappears when the device is A E - L I F T S T O 1 . 1 4 a energized.
  • Page 25 I : 1 1 0 0 0 0 1 0 0 0 0 0 0 0 simultaneously. Inputs (I) and outputs (O) appear as symbols. O : 1 0 0 1 0 0 Definition of digits is listed in Table 5.2. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 26 On this screen, the flux reference value is indicated by Flx; F l x : 1 2 . 5 The value specified by IdR indicates the applied flux I d R : 1 2 . 5 reference. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 27 Erase all error messages Reset Travel Counter Reset to Factory Defaults Erase Permanent Error (Eg: Parameter Loss Error) Erase Weight Table 6712 With this operation, the values in the weight table used in the pre-torque application are reset. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 28 3) When [S19] = 2, it is selected by gray code. 8.1.1.2 Speed Input Precedence More than one speed input can come to the device at the same time. Precedence of active speed inputs is as follows: F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 29 For digital feedback of weight transducer connection, there are three digital inputs as LS1, LS2 and LS3. They can be connected to the digital outputs of the weight transducer device. The output of the weight transducer device should be adjusted to output the digital outputs as shown in the table below. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 30 This parameter can be used in case of a speed input that higher priority than other speed inputs is required. The selected speed input in this parameter is automatically has highest priority. Options are: [S23] VALUE Inactive Figure 8.1 Speed-Time Diagram F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 31 Start speed and its timing is shown in Figure 8.2. Start speed is used mainly in open loop applications Figure 8.2 Start Speed where proper control of the motor at very low speeds is nearly impossible due to the lack of feedback loop. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 32 0.3 m/s. SPEED FORMAT Min: 0 Max: 2 Default: 0 Parameter determines the speed unit of the AE-LIFT STO motor driver. All speeds are displayed in units depending on in this parameter value. Options are: [S21] VALUE...
  • Page 33 A lower value in this parameter results in a softer start of travel but increases the travel time. A higher value in this parameter results in a faster start of travel and does not increase the travel time significantly. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 34 Default: 0.8 m/s Deceleration value of the system. If [S13] value increases, then inverter reaches the target speed in a shorter time. As the [S13] value decreases, the target speed is reached in a longer time. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 35 Real speed may differ from set point value speed. Figure 8.7 Stopping Figure 8.7 Stop Speed F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 36 DEFINITION Reference speed read by the encoder, namely read motor speed. Preferred in REAL SPEED closed loop applications. Reference speed is the set point value of AE-LIFT STO inverter. It may differ from DRIVE SPEED real speed. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 37 BRAKE WAIT PERIOD Min: 0.1 s Max: 5 s Default: 0.2 s Brake wait period is triggered at the end of [T01] period. Driver activates brake coils at the end of [T02] period. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 38 End of [T06] triggers, the device stops applying voltage to the motor and the time in this parameter starts to run. At the end of the [T08] time, the MC output is cut off, the contactors drop and the motion process ends. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 39 8.3.3 Rescue Operation Control Rescue Voltage 8.3.3 Rescue Operation Control Field Weakening 8.3.1 General Control Parameters Current Kp 8.3.2 PID Control Current Ti 8.3.2 PID Control Torque Kp 8.3.2 PID Control Torque Ti 8.3.2 PID Control F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 40 [C20] DEFINITION No field weakening. Magnetizing current will not decrease. DISABLED (Motor may not reach set speed) ENABLE 1 Field weakening is activated. (Method 1) ENABLE 2 Field weakening is activated. (Method 2) F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 41 If motor tuning is not completed, increase this parameter. 8.3.2 PID Control AE-LIFT STO is a vector-controlled lift motor driver. It calculates required data carrier frequency times and assigns voltage and frequency of motor signals. Device receives motor speed via encoder of motor. If the reference speed differs from the motor speed, device makes calculations to reset this difference.
  • Page 42 Default: 8 Kp coefficient when the system speed is lower than [C11] parameter. LOW SPEED Ti Min: 0 ms Max: 9999 ms Default: 300 ms Ti coefficient when the system speed is lower than [C11] parameter. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 43 Figure 8.12 Open Loop Linear V/f Curve Figure 8.13 Open Loop Real V/f Curve AE-LIFT STO is designed for lift operation with space vector control algorithm. Vector control requires a feedback from motion. This system is a more effective method for lift operations. However due to mechanical obstacles, encoder cannot be mounted onto motor.
  • Page 44 8.3.4 Lift Rescue Operation Control AE-LIFT STO Motor Driver has the ability of rescue operation with battery or UPS in case of a power failure. Main connection diagrams are shown in Figure 8.15 and 8.16.
  • Page 45 Figure 8.14 Timings on Rescue Mode Figure 8.15 Battery Powered Rescue Circuit Diagram F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 46 EASY result, the driver starts the rescue operation in the easy direction determined DIRECTION by itself without considering the direction (FW/Up-RV/Down) information coming from the panel. Rescue operation power supply information is given in Table 3.1. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 47 This parameter assigns the motor type. [M01] SELECTION ASYNCHRONOUS MOTOR SYNCHRONOUS MOTOR When Motor Type is set to 2-Synchronous/Gearless, do not give a direction command to the motor without performing the MOTOR RECOGNITION operation from the P8-MOTOR TUNING menu! F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 48 Max: 3000 mH Default: 110 mH Mutual inductance value of motor. Automatically set by tuning process. MOTOR Tr Min: 50 ms Max: 3000 ms Default: 85 ms Rotor time constant of motor. Automatically set by tuning process. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 49 If the direction information '+' on the screen does not match the movement direction of the lift, this parameter can be corrected by changing its value. [M21] STATUS DOWN F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 50 Manual rescue 8.6 PROGRAMMABLE OUTPUTS AE-LIFT STO is designed to meet the needs thanks to its standard relay outputs. In addition, if needed, 2 programmable outputs on the device can be used for special functions. The programmable outputs are called O1 and O2. O1 output is O11-O14 and O2 output is relay contact located between O21-O24 terminals.
  • Page 51 [M17]-Encoder Direction parameter will be changed and the motor will start to rotate as desired when you move it again. If the 'Tuning Operation Failed' error appears on the screen, the error logs should be checked. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 52 [X11] – PRE-TORQUE PERIOD The value in this parameter determines Ti period in pre-torque operation. Decreasing Ti 1-500 will increase pre-torque power. [X12] – SPEED FILTER 1-20 Low pass filter of the system speed feedback. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 53 Table 8.7. LS1, LS2 and LS3 Inputs x% : Cabin Load at starting / Nominal Load of the car CL: Cabin Load at starting CL < 25% 25% <= CL < 50% 50% <= CL < 75% CL > 75% F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 54 6712. Please contact your sales representative or Technical Service for application details as the hardware and connections required to use this method vary according to the load sensor used. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 55 ERROR LOG menu. AE-LIFT STO system saves up to 100 errors with details like it is shown in the section 9.1. The most recent error is displayed in the first line of error log menu. If an error message occurs while the error list is full, the error message record at the end of the list is deleted and the new message is recorded in the first line, and the error message continues to appear on the LCD until the error condition disappears.
  • Page 56 Check [S10] parameter and adjust if acceleration is 03 OVERLOADED Driver overcurrent error too high. d) Check counterweight of lift. e) Make sure that the AE-LIFT STO model is selected according to motor current properly. CURRENT READ Driver output current Contact supplier.
  • Page 57 In case RESISTANCE of the motor phases of imbalance, contact the motor supplier. Movement command is 30 MRC ACTIVATED detected in the manual Check if manual rescue input (MRC) is active. rescue mode F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 58 User can manage the listed functions below via a computer. To make a connection via computer, plug ETH board to PC socket in the mainboard. AE-LIFT STO supports computer connection through LAN or the Internet. You can connect to computer directly from the ETH board (with RJ45 socket), or over the local network or if there is an internet connection on the network.
  • Page 59 AE-LIFT STO screen after the key is pressed. Press the ENT button after selecting the desired function indicated below. When Get Parameters from i-Data and Firmware Update are selected, the files on the SD card are displayed on the screen (up to 10 files).The...
  • Page 60 T01-Contactor Wait Period 0.1-5 T02-Brake Wait Period 0.1-5 T03-Hold Time on Startup 0.1-5 T04-Start Speed Ramp 0.1-5 T05-Start Speed Wait 0.1-5 T06- DC Brake Period 0.1-5 T07- Brake Release Period 0.1-5 T08-Contactor Switch off Period 0.1-5 F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 61 C13-Carrier Frequency C14-DC Brake Level 0-100 C15-Reserved 1-100 C16-V/F Boost Frequency 0.01-0.5 0.08 C17-V/F Boost Voltage 0.01-1 0.12 C18-Rescue Direction Selection C19-Rescue Voltage C20-Field Weakening C21-Current Kp 0.1-10 C22-Current Ti 0-9999 C23-Torque Kp 0.1-10 C24-Torque Ti 0-9999 F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 62 M21-Motion Direction • In the parameter list above, meter/second (m/s) is given as the unit of speed. You can also set the unit of speed to RPM (Revolutions) or Hz (Frequency) by changing the value of [S21]. F/7.5.5.02.117 R:0 AE-LIFT STO...
  • Page 63 ANNEX2 – AE-LIFT STO SPEED TIME DIAGRAM F/7.5.5.02.117 R:0 AE-LIFT STO...

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