Spirotech SPIROEXPAND TOUCHSCREEN Instruction Manual

Operating unit pressurisation systems

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SPIROEXPAND

TOUCHSCREEN

Operating Unit

Pressurisation Systems

INSTRUCTION MANUAL

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Summary of Contents for Spirotech SPIROEXPAND TOUCHSCREEN

Page 1 SPIROEXPAND ® TOUCHSCREEN Operating Unit Pressurisation Systems INSTRUCTION MANUAL...
Page 2 Copyright © All rights reserved. No part of this instruction manual may be copied and/or made public over the internet, by print, photocopy, microfilm or in any other way without prior written permission from Spirotech bv.
Page 3 TABLE OF CONTENTS FOREWORD ........................5 1.1. About the device ..........................5 1.2. About this document ........................... 5 1.3. Software Version ..........................5 1.4. Symbols .............................. 5 SAFETY ........................... 6 2.1. Safety Instructions..........................6 2.2. Hazard Warnings..........................6 TOUCHSCREEN OPERATING UNIT ................7 3.1.
Page 4 Disclaimer This instruction manual has been produced with the greatest possible care. We are however constantly working to improve our products, and we reserve the right to make changes at any time without prior notice. We make no guarantee for the correctness and completeness of this document. All claims, in particular claims for damage, loss of profit or financial losses, are excluded.
Page 5 1. FOREWORD 1.1. About the device These instructions describe the operation of Spirotech devices with built-in touchscreen operating unit and are an addition to the relevant device-specific instruction manuals. This document deals exclusively with the use of the touchscreen operating unit.
Page 6 2. SAFETY 2.1. Safety Instructions This information on safety warns the user about risks and indicates how these risks can be avoided. 2.2. Hazard Warnings The following applications are expressly excluded: • Use in explosive environments • Outdoor use • Use in spaces with risk of water splash •...
Page 7 3. TOUCHSCREEN OPERATING UNIT 3.1. Installation The touchscreen operating unit is made up of a housing unit with capacitive touchscreen and the integrated computer with user software for complete functionality of the device. Image 1: Touchscreen operating unit - front view Battery test port Metal earthing clip (RS485 cable) Protective cover...
Page 8 3.1.1. Electrical Connections (see Illustration 2. rear view) 1. USB interface Connection for USB memory stick for installing software updates, saving device settings etc. 2. SD CARD slot Currently not in use 3. ETHERNET interface Connection to a network. Currently not in use 4.
Page 9 The touchscreen is subdivided into two basic sections 1 … System bar and menu bar 2 … Display section and settings section 3.2.1. System bar The system bar is part of the home screen or display level. It allows important system commands to be carried out, and the display of system-relevant information.
Page 10 Error notification(s) present. There is at least one error affecting the faultless operation of the system (rectify error immediately!) In addition to the error, there may also be warnings with this notification. Current Settings level / Enter code selection: Display of the current settings level (2 … Settings level 2, 3 … Settings level 3, …). The "Enter code"...
Page 11 Back: Back to previous menu Title: Menu … > Settings section main menu Language, Actions, Settings, System … > Settings section submenus Home: Back to home screen 3.2.3. Home screen The home screen appears immediately on starting up the touchscreen operating unit. It displays the significant device data on multiple predefined display fields.
Page 12 4. DISPLAY LEVEL The display level is used to show measurements and operating conditions. Swiping up brings up the individual categories of the display level, depending on the home screen (Pressure maintenance, Makeup, etc.). Image 7: Display level 4.1. Display fields Tapping a category opens the display fields in it.
Page 13 Depending on the settings level currently active (see system bar), the number of display fields may vary. Image 9: Display field groups 4.3. Display level menu structure … Settings level required for display visibility (2, 3, ...) Note … Notes (see legend for meaning DISPLAY LEVEL MARK ├──...
Page 14 │ │ └── Vessel level L2 │ ├── Pump operation mode 1, 3 │ ├── Current priority pump │ ├── Pump 1 (Group) │ │ ├── Pump 1 status │ │ ├── Pump 1 speed │ │ └── Pump 1 on-duration (total) │...
Page 15 │ ├── Makeup total amount (total) │ ├── Makeup remaining amount │ ├── Remaining makeup duration │ └── Makeup operation mode ├── Degassing │ ├── Current phase (Group) │ │ ├── Degassing state │ │ └── Degassing state remaining time │...
Page 16 │ │ ├── Minimum temperature T1 counter cleared │ │ ├── Maximum temperature T1 │ │ ├── Maximum temperature T1 measured on │ │ └── Maximum temperature T1 counter cleared │ ├── Temperature measurement T2 (Group) │ │ ├── Minimum temperature T2 │...
Page 17 │ │ ├── Duration of T1 < Blocking temperature │ │ └── Duration of T1 < Blocking temperature counter cleared │ ├── Temperature measurement T1 > Temperature limit (Group) │ │ ├── Temperature limit (Hot) 1 │ │ ├── Number of times T1 limit has been exceeded │...
Page 18 LEGEND FOR THE REMARKS only with Modell Duo or Maxi only with activated Water preparation only with activated EMCF makeup module only with activated SMS-Module Operation mode according to "Settings" menu only if at least 1 value is being monitored depending on operation mode selected only with TopControl only with "Enabled by time program...
Page 19 Vessel level source Current source for level. There is a display only if level L2 has been activated in the "Device setup" menu. Vessel level L1 … level for first vessel Vessel level L2 … level for second vessel Vessel level L1 Current level in the 1st vessel (fitted main vessel with MultiControl, compact devices or first EP(X)-R with MultiControl modular devices).
Page 20 "Parallel mode" … Both valves always open at the same time. "Redundancy mode" … The first valve opens depending on pressure. The second takes over in the event of error, but does not open depending on pressure. "Valve 1 only" …...
Page 21 "00:00:27 h:m:s" … remaining time effective Depending on the status of the makeup, the remaining time has different meanings. With status "Locked (time)", this means a makeup procedure will be requested again within a minute following the end of the last makeup procedure. The remaining time in this case causes a corresponding delay until a fresh makeup procedure can be enabled.
Page 22 4.4.3. Display level -> Makeup MCA -> (only with EMCA devices) MCA operation mode Display of the current operational state of the EMCA device. "Contact controlled" "Pressure controlled" Manual upper working pressure Display of the upper working pressure configured with use of the EMCA in combination with ancillary tank (MCA operation mode configured to "Pressure controlled").
Page 23 Makeup total amount (total) Display of the total makeup amount thus far. Makeup remaining amount Display of the water amount still available since the last amount acknowledgement. Makeup remaining time (time-controlled) Display of the remaining makeup amount within the remaining time displayed. No display with "Amount-controlled" operation mode.
Page 24 Fast degassing Fast degassing state remaining time Display of how long fast degassing will still be active, until automatic switchover to normal degassing again. Display only with active "Fast degassing" Degassing on-duration (total) Total degassing time elapsed thus far. Degassing operation mode Current Operation mode of the degassing according to "Settings"...
Page 25 4.4.6. Display level -> Statistics -> Display of operating hours, peak values, lows, etc. Offers the option of targeted monitoring of specific operational conditions via defined time intervals (resettable). Resetting the resettable durations resets the times since the last reset to 00:00:00. The totals are not reset by this! Duration since the last reset Calling up the window to reset...
Page 26 "Locked" … Function of the device locked by Busmodule/Webmodule. "Enabled" … Function of the device has been enabled by Busmodule/Webmodule. 4.4.8. Display level -> SMS-Module -> Described in greater detail in the document "Instruction manual MultiControl SMS-Module", included in scope of delivery of each SMS-Module.
Page 27 5. SETTINGS SECTION 5.1. General ... Menu button Tapping on the menu button in the system bar takes you into the settings section. Depending on the activation code, the settings section allows setting of the language, deletion of actions, implementation of settings, manual mode (override) and adjusting the system settings.
Page 28 SETTINGS LEVEL MARK ├── Language ├── Actions │ ├── One-time filling │ ├── Stop one-time filling │ ├── Start fast degassing │ ├── Stop fast degassing │ ├── Reset makeup amount │ ├── Water preparation cartridge changed 2, 11 │ └──...
Page 29 │ │ ├── Regular degassing cycle duration │ │ ├── Fast degassing cycle duration │ │ └── Fast degassing duration │ ├── Monitoring │ │ ├── System pressure │ │ │ ├── System pressure lower monitoring limit │ │ │ └──...
Page 30 ├── Manual mode │ ├── Set all overrides to auto │ ├── Outputs │ │ ├── Pump 1 (-M1) │ │ ├── Pump 2 (-M2) │ │ ├── Makeup valve (-Y1) │ │ ├── Degassing valve (-Y2) │ │ ├── Clutch of overflow valves (-Y3 and -Y4) │...
Page 31 LEGEND FOR THE REMARKS only with Modell Duo or Maxi only with activated Water preparation only with activated EMCF makeup module only with activated SMS-Module Operation mode according to "Settings" menu only if at least 1 value is being monitored depending on operation mode selected Only with TopControl only with "enabled by time program"...
Page 32 5.3.3. Settings level -> Settings -> 5.3.3.1. Pressure maintenance Working pressure Setting the working pressure required must be implemented differently, depending on the device type. For a description, see the chapter "Commissioning" in the machine manual for the relevant device type. Pump operation mode With double pump systems (Duo and Maxi models), the following operation modes can be selected: - "Pump 1 only"...
Page 33 - "Staggered mode" (Factory setting (FS)) The first valve opens depending on pressure. The second takes over in the event of error, but opens also depending on pressure after a delay. - "Parallel mode" Both valves always open at the same time. Minimum upper working pressure (analog input) (Only with TopControl) Limiting the upper working pressure to a minimum value.
Page 34 Maximum makeup amount Setting the max. makeup amount in litres. Makeup interval duration (time controlled) Setting the time intervals for the operation mode "time controlled". Makeup lower targeted amount (automatic filling) Makeup starts below this level (Hysteresis: +10%). Incoming water hardness Measured incoming water hardness of the water to EMCF/EPCF.
Page 35 Working pressure difference Setting the difference between the manual upper working pressure configured and the pump activation pressure (lower working pressure). Circulation mode Setting whether and how circulation takes place. - "None" Circulation is disabled, and there is no mixing of the makeup medium in the reservoir. - "Periodic"...
Page 36 5.3.3.5. Monitoring Option to enter maximum and minimum limit values for the relevant measurement values. A warning activated after a limit is exceeded. (Factory setting: No monitoring takes place) 5.3.3.6. Busmodule/Webmodule For more detailed information, see Busmodule or Webmodule instruction manuals. 5.3.3.7.
Page 37 Degassing Depending on the device model, the following settings are possible. - Not equipped - Pump degassing - Valve degassing - Degassing module Binary signalling expansion module equipped (only with inbuilt module) - Not equipped (Factory setting) - Without remote acknowledge - With remote acknowledge Allow remote acknowledgement by binary signalling expansion module Setting whether with inbuilt MultiControl expansion module "binary signals &...
Page 38 External Setpoint (analog input) (Only with TopControl) - Not equipped (Factory setting) - Equipped Simultaneous use of the functions "Level L2" and "External Setpoint" is not possible. When "Level L2" is active and "External Setpoint" is then activated, "Level L2" is then automatically disabled ("not equipped").
Page 39 Arranging the fields is done by moving the positions as follows: - Keep the display field to be moved pressed. - After a brief period (ca. 1 sec), this display field is deleted from the original position and can now be moved to the required position - Releasing the display field fixes it in the new position - The original position is filled by a subsequent display field...
Page 40 Image 14: Active screensaver with fault or fault and alarm notification Deactivation of the screensaver may over the years lead to a so-called "Burn-in" of the screen (factory setting = screensaver activated). 5.3.4. Settings level -> Manual mode (override) -> Manual mode (override) allows the function of the device to be bypassed and individual outputs to be input.
Page 41 - Auto "0" Output is in manual mode (override). The actual state of the output (On/Off) depends on the settings "Manual" or "Test". - "Manual" Switch output on or off permanently - "Test" Output can be activated in test operation. Pressing the test button switches the output on; releasing it switches the output off again immediately.
Page 42 Setting up a time program: - Open time program settings menu (e.g. Menu -> Settings -> Degassing -> Time program). Image 15: Time program setting menu - Select day(s) (e.g. Mon, Tue, etc.) selected days will be recorded in colour Select days Image 16: Select day(s) for the time program - Setting blocks (Block 1, Block 2, Block 3)
Page 43 Select block Image 17: Set up time program blocks - The enable times of this block can now be set roughly by moving the slider for preselected days. Fine adjustment of the time is done by tapping the buttons "-" or "+". Block selected Slider Fine adjustment...
Page 44 Entering time Image 19: Enter times for time program - Setting up further time programs in the time program menu is done by tapping "Configure another time program +". This allows different enable times depending on the day. Selection of new time program Image 20: Set up another time program Days for which a time program has already been set up are blanked.
Page 45 Time program already assigned Days for further programs still available Image 21: Times available for the time program - All time program settings are confirmed with "OK" Discard changes Confirm the settings entered Image 22: Apply time program settings "RESET" discards all changes implemented since the relevant window was opened.
Page 46 6. WARNING AND ERROR NOTIFICATIONS Once at least one warning and/or error notification has been activated, this is displayed in the system bar as device status. Device status: No notification! No symbol: No notifications! Warning present! Yellow triangle: At least one warning activated! Error, or error and warning present! Red triangle: At least one error notification activated! One or more warnings may be activated in addition.
Page 47 Event log Image 23: Event log Listing the notifications occurs after the time they are activated. This is part of the notification and is displayed along with the date and time. New notifications are always listed on top, irrespective of whether they are error or warning. Every notification in the event log contains: - Notification number (e.g.
Page 48 Notification Description of the notification Info on error rectification Image 25: Detailed view of a notification 6.3. Acknowledging (deleting) notifications Tapping the button with the tick in a notification leads to acknowledgement of precisely this notification (Acknowledge = Delete/Reset). If the cause of the error is not rectified before the acknowledgement, the notification will reappear after a brief delay. All current notifications can be acknowledged simultaneously with the "Acknowledge all notifications"...
Page 49 Acknowledgement of this individual notification Acknowledgement of all Notifications Image 26: Acknowledging notifications Acknowledgement of warning and error notifications without prior rectification of the error may cause damage. 6.4. Warnings Warnings indicate that something should be noticed and investigated soon. With warnings, normal operation of the system remains assured, but failure to act within the foreseeable future is likely to result in problems and function failures arising.
Page 50 Monitoring: Lmax above. Built-in monitoring has been This notification is purely advisory activated: The configured and does not affect the function of maximum vessel level has been the device. Check configured limit exceeded. value where necessary. Monitoring: Lmin below. Built-in monitoring has been This notification is purely advisory activated: The vessel water level and does not affect the function of...
Page 51 Makeup remaining amount The remaining amount for makeup This notification is purely advisory ≤20%. is at 20% or less. and does not affect the function of the device. Check if water consumption is within the usual range of the system. Only if consumption is ok, reset the amount so that the full amount is available again.
Page 52 6.5. Error notifications If error notifications are open, faultless operation of the system is no longer assured. The error must be rectified immediately! In the event of failure to act, this may lead to damage to the device itself, and to the entire system! 6.5.1.
Page 53 Too many pump requests per When the system pressure falls - Check if a permanent decrease period. below the lower working pressure, of system pressure occurs a pump is requested to start. - Check-valve of pump is The number of pump requests defective per interval is monitored.
Page 54 Transmitter PL1u measured signal Measurement signal of pressure - Pressure transmitter is too low. transmitter PL1u (vessel pressure disconnected bottom) is below the normal valid - Connection from pressure range. transmitter incorrect or damaged - Pressure transmitter defective - Measurement input of basic circuit board defective.
Page 55 Pump 2 start failed. Device control enabled the output - integrated motor temperature (A_PHASE_1) for pump 2, but switch Z1/Z2 has been activated the feedback signal for the pump (after cooling down pump can motor (DI_1) did not arrive in time. restart if necessary) - Cable disconnected or damaged - faulty contact...
Page 56 Transmitter PL2u measured signal Measurement signal of pressure - Connection from pressure too high. transmitter PL2u (vessel pressure transmitter incorrect or damaged bottom) is above the normal valid - Pressure transmitter defective range. - Measurement input of basic circuit board defective. Transmitter PL2u measured signal Measurement signal of pressure - Pressure transmitter is...
Page 57 External error via digital input. Error is activated according to - Check the current (switching) the setting of the digital input in status and function of the device device set-up. connected to the digital input. "Error: Contact open": Potential- - Check the electrical wiring free contact between terminal 83 between terminal 83 and AGND.
Page 58 7. CLEANING AND MAINTENANCE 7.1. Cleaning the touchscreen operating unit For cleaning the touchscreens, switching off the electrical power is recommended. Otherwise, the touchscreen will react to contact, and an unwanted operation may be activated as a result. Never use solvents, scouring agents or scouring pads to clean the touchscreen. These may lead to damage to the touchscreen surface! Use a soft cloth to clean that can be slightly moistened with water or a mild cleaning agent.
Page 59 NOTES...
Page 60 MAXIMISING PERFORMANCE FOR YOU Copyright © Spirotech bv All rights reserved. No part of this manual may be Postbus 207 duplicated and/or made public through the Internet, 5700 AE Helmond, NL by means of printing, photocopying, microfilm or in T +31 (0)492 578 989 any other way without prior written permission from Spirotech bv.