ZANOLLI PLANET 5 E Manual For Installation, Use And Maintenance

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PLANET 5 - 8 EL

Manuale di installazione, uso e manutenzione

Manual for installation, use and maintenance

Manual de instalación, uso y manutención

Notice d'installation, d'utilisation et d'entretien

NSTALLATIONS

-, B

EDIENUNGS

DR. ZANOLLI s.r.l.

Via Casa Quindici, 22

37066 Caselle di Sommacampagna

(Verona) Italy

Tel +39 045 8581500 (r.a.)

Fax +39 045 8581455

Web: www.zanolli.it • e-mail: zanolli@zanolli.it

UND

NSTANDHALTUNGSHANDBUCH

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Page 1 37066 Caselle di Sommacampagna (Verona) Italy Tel +39 045 8581500 (r.a.) Fax +39 045 8581455 Web: www.zanolli.it • e-mail: zanolli@zanolli.it PLANET 5 - 8 EL Manuale di installazione, uso e manutenzione Manual for installation, use and maintenance Manual de instalación, uso y manutención Notice d’installation, d’utilisation et d’entretien...
Page 3: Table Of Contents
Cod. PL.E.EM-D.UK.06 - rev. 0.3 del 15/06/2015 INDEX INTRODUCTION ................6 HOW TO USE THIS MANUAL ............7 TECHNICAL SPECIFICATIONS ............9 3.1. Product identification ..............9 3.2. Meeting directives ................. 9 3.3. Proper and improper machine use ..........9 3.4.
Page 4 Cod. PL.E.EM-D.UK.06 - rev. 0.3 del 15/06/2015 6.5. Power check ................20 6.5.1. Power regulator ............20 6.6. Power indicator light ............20 6.7. Vaporiser ..............20 6.7.1. Programming the steam dosages ........21 6.7.2. Delivery of steam dosages ..........21 6.8.
Page 5 Cod. PL.E.EM-D.UK.06 - rev. 0.3 del 15/06/2015 9.1. Cleaning of any parts open to view ..........33 9.2. Cleaning of the oven cooking chambers ........33 9.3. Cleaning outside surfaces ............33 MAINTENANCE ................34 10.1. Ordinary maintenance operations ..........34 10.1.1.
Page 6: Introduction
1. INTRODUCTION INTRODUCTION The convection oven in the PLANET range has been designed to work in areas where the available space is limited. The arrangement of the pans above each other in a uniformly ventilated area ensures the space occupied is small and also the excellent cooking of the pastry and fine foods products.
Page 7: How To Use This Manual
HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL This installation use and maintenance manual must be kept near the equipment in a place where it can be readily consulted. This manual must accompany the equipment if it is transferred to another owner, as the equipment cannot be considered safe and complete without it.
Page 8 2. HOW TO USE THIS MANUAL Chapter 8 is useful for the user who has to learn to use the oven. It guides the user through essential operations for switching on, use and switching off of the equipment in safety. To exploit all of the possibilities of the equipment the user should refer to chapters 6 and 7.
Page 9: Technical Specifications
3. TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS 3.1. Product identification This manual refers to the PLANET 5 and PLANET 8 cooking modules. 3.2. Meeting directives The PLANET 5 and PLANET 8 cooking modules bear the compulsory markings that certify compliance with the following EU directives: 2014/35/CE Low Tension Directive 2014/30/CE Electromagnetic Compatibility Directive 2006/42/CE Machines Directive...
Page 10: Technical Specifications
3. TECHNICAL SPECIFICATIONS 3.4. Technical specifications The following table gives the technical specifications of the cooking modules. Unit of PLANET 5 E PLANET 8 E measure ment Weight 800x1210x775 800x1210x1055 External dimensions n° Pans capacity (60x40) Kg/h Production capacity (indicative) Electrical supply three-phase or three-phase with neutral.
Page 11: Warning Notes On Installation
4. WARNING NOTES ON INSTALLATION WARNING NOTES ON INSTALLATION WARNING! These installation instructions are for the exclusive use of qualified personnel installing and maintaining electrical and/or gas equipment. Installation by other not qualified staff may cause damage to the equipment, persons, animals or things. Where installation of the equipment requires modifications to or additions to the building's electrical plant, the persons carrying out such changes must have their work certified to show it has been...
Page 12: Electrical Connection
4. WARNING NOTES ON INSTALLATION It must in any case be installed at least 20 cm from the room's walls or other equipment. You must finally make sure that the temperature and relative humidity of the room where the equipment is installed must never exceed the maximum and minimum values indicated in its characteristics (see 3.).
Page 13: Installation
5. INSTALLATION INSTALLATION 5.1. Checklist There are no separately supplied parts. 5.2. Choice of installation place for the oven Avoid obstructing the cooling openings on the module's right side (Fig). When choosing the place to install the cooking modules PLANET 5 and PLANET 8 take account of the fact that they can be completed by other modules in the series (hood, proofer, etc.).
Page 14: Assembly Of The Modules
5. INSTALLATION 5.4. Assembly of the modules Position the modules one above the other in the right order (cell or base, cooking module, hood) and fix them by means of the hooks and screws provided. scarico vapori A mm PLANET 5 1055 PLANET 8 Fig.5.3.
Page 15: Check Before Start Up Electromechanical Version
5. INSTALLATION 5.7. Check before start up electromechanical version Switch on the main switch on the electrical panel. Switch on the switch (6.2.1.), set a temperature over 200°C. (6.3.2), position the power regulator at 10 (6.5.1) and switch the switch on (6.2.2.).
Page 16: Running Electromechanical Version
6. RUNNING ELECTROMECHANICAL VERSION RUNNING ELECTROMECHANICAL VERSION 6.1. The controls Fig.6.1. shows all the controls on the control panel: Temperature control (vers. TERM0012) Chamber temperature display Set button Push-button of ESC Up button Down button Out indicator Temperature control (vers. TERM0060) Baking chamber...
Page 17: General
6. RUNNING ELECTROMECHANICAL VERSION Vaporiser check Steam delivery timer buttons Timer check Manual timer For the controls described below refer to Fig.6.1. 6.2. General 6.2.1. Main luminous switch 0/1 When this switch is at 0, all the panel indicators are off. When it is at 1, the switch itself and the thermoregulator light up so the temperature can be programmed.
Page 18: Button Of Set And Of Esc (Vers. Term0060)
6. RUNNING ELECTROMECHANICAL VERSION 6.3.2. Set button Push-button of ESC (vers. TERM0012) Press two times this button to enter the programme temperature mode. WARNING! do not keep the button pressed in as it may change the parameters inside the thermoregulator and possibly cause unpredictable malfunctions.
Page 19: Buttons And / And
6. RUNNING ELECTROMECHANICAL VERSION 6.3.4. Buttons By pressing and releasing these buttons once, the set temperature increases or is reduced by one unit. Keeping them pressed in the temperature steadily increases or decreases, first slowly then more quickly. 6.3.5. out indicator (vers. TERM0012) The indicator goes on each time the temperature of the chamber falls below the set temperature.
Page 20: Disconnected Thermocouple (Vers. Term0060)
6. RUNNING ELECTROMECHANICAL VERSION 6.4.3. Disconnected thermocouple (vers. TERM0060) When the thermocouple is disconnected or interrupted, the display shows "PR1". The same fault code appears even it the chamber temperature is higher than the maximum settable temperature. 6.5. Power check The oven has a power regulator , connected to the heating elements.
Page 21: Programming The Steam Dosages
6. RUNNING ELECTROMECHANICAL VERSION 6.7.1. Programming the steam dosages (The ovens come with a standard steam delivery program). By keeping the button pressed for at least three seconds you enter the programming mode. The programming mode is confirmed by the flashing LED on the membrane push-button panel By pressing within 5 seconds (of the start of programming) the key corresponding to the dosage...
Page 22: Running Electronic Version
7. RUNNING ELECTRONIC VERSION RUNNING ELECTRONIC VERSION 7.1. The controls Fig. 7.1 shows all the controls on the control panel: Display display chamber temperature and setting temperature Display display timer cooking Key selection function or power humidification / led humidification Display display power / humidification Key entry phase programming /...
Page 23: States Functional System
7. RUNNING ELECTRONIC VERSION 7.2. States functional system 7.2.1. Member of activity and inactivity on/off general In the state of inactivity the card is fed, but none of the functions envisaged in the operation of the system will be empowered since it is not yet enabled general contactor and will appear on the display control panel with the words "OFF".
Page 24: Setting The Timer
7. RUNNING ELECTRONIC VERSION through further press . At each stage highlighted the pressure increases by one. Use the knob to increase (clockwise) and decrease (CCW) the value on the room temperature setting a step units. Once you reach the desired value press the knob to enter the data in memory.
Page 25: Setting Power Heating
7. RUNNING ELECTRONIC VERSION 7.3.3. Setting power heating Select the number of program you want to change with the keys select the number of stage that means change through the press Push the knob until the display on the power of heating begins to flash showing the last parameter set.
Page 26: Button Start/Stop
7. RUNNING ELECTRONIC VERSION Defualt value of three phases humidification of a programme of cooking: H1 = 0 H2 = 0 H3 = 0 Starting from the state of activity (pressing ), select the program which wants to set dampness; press and hold the key The display shows the actual temperature of the oven, the display...
Page 27: Button Light Room / Programming Cycle Of Pre-Heating
7. RUNNING ELECTRONIC VERSION 7.3.6. Button light room / programming cycle of pre- heating Pressing the button activates the lighting of lamps placed inside the cooking chamber, pushing a second time you turn off. While holding the button for a time greater than 2 seconds, activates the programming cycle pre-heating.
Page 28 7. RUNNING ELECTRONIC VERSION B) Press the button verifying that the display starts to flash showing the last scheduled temperature, while on display will show the phase 1 ( "F1"). C) Select the number of stage that means change through further press .
Page 29: Programming Cycle Of Pre-Heating
7. RUNNING ELECTRONIC VERSION 7.4.2. Programming cycle of pre-heating Starting from the state of the tab select the number of desired program with the keys . Press and hold the key for a time greater than 2 seconds verifying the appearance of "Prh" on display .
Page 30: Use
8. USE 8.1. Preparation for use If the equipment has just been installed or if it has been idle for several days, before using it to work with food products it must be completely cleaned in accordance with the procedure in chapter 8., to eliminate manufacturing residues, accumulations of dust or other substances that could contaminate the food products.
Page 31: Loading The Oven
8. USE If you have programmed two or three phases for the program selected, these are performed in succession with each other in automatic mode. After the TIMER set for the last phase of cooking provided, is activated with a BUZZER people will sound for about 5 seconds During cooking, you can: Reset the parameters relating to the selected program Turn on and off the room light...
Page 32: Switching Off
8. USE case, if the oven is used within its maximum capacity, towards the end of cooking the temperature will start to rise again. 2. The oven has a maximum production capacity expressed indicatively in the characteristics in Kg of product per hour (chapter 3.). If this maximum production capacity is exceeded, the temperature of the cooking chamber will fall even beyond the 20-30°C.
Page 33: Cleaning
9. CLEANING CLEANING Cleaning needs to be carried out with the equipment switched off and at ambient temperature, after having first switched off the electrical supply with the switch on the electrical panel. 9.1. Cleaning of any parts open to view The glass is particularly sensible to quick temperature changes and may shatter.
Page 34: Maintenance
10. MAINTENANCE 10. MAINTENANCE WARNING: These maintenance instructions are for the exclusive use of qualified personnel for the installing and maintaining electrical equipment. Maintenance by other non qualified staff may cause damage to the equipment, persons, animals or things. To carry out repairs and checks it is necessary, in most cases, to remove fixed guards.
Page 35: Wiring Diagram
10. MAINTENANCE 10.3. Wiring diagram The Fig.10.2 shows the schematic of the power for version electromechanical Planet 5 to 400 Vac 3-N 50/60 Hz, while the Fig.10.3 shows the schematic of Section power for the electromechanical Planet 8 to 400 Vac 3-N 50/60 Hz. The Fig.10.4 shows the schematic of the power for version electromechanical Planet 5 to 230 Vac 3 50/60 Hz, while the Fig.10.5 shows the schematic of Section power for version electromechanical...
Page 36: Application Of The New Label
10. MAINTENANCE 10.4.3. Application of the new label. Remove the old label from the plate on the back of the equipment, clean the area with a cloth dampened with petrol and apply the new label. PLANET 5 - 8 E...
Page 37 10. MAINTENANCE Figure 10.2.Electrical diagram for Planet 5 at 400 Vac. 3-N 50/60Hz (electromechanical version). PLANET 5 - 8 E...
Page 38 10. MAINTENANCE Figure 10.3.Electrical diagram for Planet 8 at 400 Vac. 3-N 50/60Hz (electromechanical version). PLANET 5 - 8 E...
Page 39 10. MAINTENANCE Fig. 10.4 Electrical diagram for Planet 5 230Vac. -3- 50/60Hz (electromechanical version). PLANET 5 - 8 E...
Page 40 10. MAINTENANCE Fig. 10.5 Electrical diagram for Planet 8 230Vac. -3- 50/60Hz (electromechanical version). PLANET 5 - 8 E...
Page 41 10. MAINTENANCE Fig. 10.6 Electrical diagram for Planet 5 400Vac. 3-N 50/60Hz (electronic version) PLANET 5 - 8 E...
Page 42 10. MAINTENANCE Fig. 10.7 Electrical diagram for Planet 8 400Vac. 3-N 50/60Hz (electronic version) PLANET 5 - 8 E...
Page 43 10. MAINTENANCE Fig. 10.8 Electrical diagram for Planet 5 230Vac. -3- 50/60Hz (electronic version) PLANET 5 - 8 E...
Page 44 10. MAINTENANCE Fig. 10.9 Electrical diagram for Planet 8 230Vac. -3- 50/60Hz (electronic version) PLANET 5 - 8 E...
Page 45: Exploded Drawings And Spare Parts List
10. MAINTENANCE 10.5. Exploded drawings and spare parts list Please contact us if there are more complicated tasks or if there are breakdowns. To simply fault searches and any replacement of damaged parts that may be necessary, we provide the list below of the spare parts and the exploded drawings referring to each of the listed parts.
Page 46 10. MAINTENANCE FIG. 10.10 Exploded view. PLANET 5 - 8 E...
Page 47 10. MAINTENANCE LIST OF ELECTRICAL PARTS ELECTROMECHANICAL VERSION CODES CODES N° DESCRIPTION Planet 5 Planet 8 1A Micro-switch for exhaust valve ELET0001 ELET0001 1B Micro-switch for door ELET0327 ELET0327 TERM0005 TERM0005 Safety thermostat 500° C ELET0062 ELET0062 Timer Handle for energy regulator MANI0110 MANI0110 Light switch 0-1...
Page 48 10. MAINTENANCE Fig. 10.11 Exploded view of electrical parts (version electromechanical) PLANET 5 - 8 E...
Page 49 10. MAINTENANCE LIST OF ELECTRICAL PARTS ELECTRONIC VERSION CODICE CODICE N° DENOMINAZIONE Planet 5 Planet 8 ELET0327 ELET0327 Micro-switch for door TERM0005 TERM0005 Safety thermostat 500° C ELET0428 ELET0428 Encoder Encoder handle MANI0081 MANI0081 Membrane adhesive PANN0276 PANN0276 ELET0427 ELET0427 Base board ELET0429 ELET0429...
Page 50 10. MAINTENANCE FIG. 10.12 Exploded view of electrical parts (electronic version) PLANET 5 - 8 E...
Page 51: Decommissioning And Demolition
11. DECOMMISSIONING AND DEMOLITION 11. DECOMMISSIONING AND DEMOLITION Before proceeding with the decommissioning disconnect the electrical supply and any other connections and then move the modules using suitable means, such as: fork-lift trucks, hoists etc., keeping in mind at all times the position of the centre of gravity (table 5.1) indicated in the chapter INSTALLATION (5).
Page 52 Dr. Zanolli s.r.l. Via Casa Quindici, 22 37066 Caselle di Sommacampagna VR Tel. +39-0458581500 Fax +39-0458581455 VAT N.IT00213620230...

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