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Jilong KL-300 Series User Manual

Optical fiber fusion splicer
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  • Page 1 download file from www.opworld.net KL-300 series Optical Fiber Fusion Splicer Optical Fiber Fusion Splicer Optical Optical Fiber Fiber Fusion Fusion Splicer Splicer User User User User Manual ------- ------- Manual ------ ------ Manual Manual ------ ------- ------- ------ Version 1.10 Version Version Version 1.10...
  • Page 2 Warning Warning Warning ( ( ( ( I I I I gnore gnore gnore warning, warning, non-proper non-proper use of of of of fusion fusion fusion splicer splicer could could lead lead lead to to to to fatal fatal fatal Warning gnore the the warning,...

  • Page 3: Table Of Contents

    1 1 1 1 Brief Brief Brief Introduction Introduction Introduction....................................................................................1 1 1 1 Brief Introduction Applicable scope ..........................
  • Page 4 Maintenance Menu 1........................... 55 Maintenance Menu 2........................... 56 Help menu............................56 4 4 4 4 senior senior settings settings........................................................................................5 5 5 5 7 7 7 7 senior senior settings settings...
  • Page 5 6 6 6 6 Questions Questions Questions troubleshooting troubleshooting troubleshooting................................................................88 88 88 88 Questions and and troubleshooting Power supply .............................

  • Page 6: Applicable Scope

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 1. Brief Introduction Thank you for buying the product of Nanjing Jilong Optical Communication Co.,Ltd. The manual detailed introduces the performance and usage of KL-300 automatic fiber fusion splicer. The splicer uses high-speed image processing technology and special precision positioning technology, which can make the entire process of fiber splicing in nine seconds automatically.
  • Page 7 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. � Splice Mode: 53 groups of factory mode, 40 groups of user mode. � Heating mode: 9 groups of factory mode, 24 groups of user mode. � Amplification of the fiber:300 times(X or Y axis), 150 times (X and Y axis) �...

  • Page 8: Configuration Of Fusion Splicer

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 1.3 Configuration of fusion splicer Following is the standard configurations of fiber splicing: Type Quantity Remark Name 1 1 1 1 host fusion splicer KL-300 XDX-300 1 1 1 1 Accessories carrying case gallus...

  • Page 9: Parts Name Of Fusion Splicer

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 1. 1. 1. 1. 4 4 4 4 Parts Name of fusion splicer Wind Wind resistance resistance cover cover Wind Wind resistance resistance cover cover Heater Heater Heater Heater Power Power switch switch Power...

  • Page 10: Descriptions Of The Keyboard Of The Fusion Splicer

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 1. 1. 1. 1. 5 5 5 5 Descriptions of the Keyboard of the Fusion Splicer Mode Mode Mode Mode of of of of manual manual manual manual Mode Mode Mode Mode of of of of automatic...

  • Page 11: Description Of The Standby Interface Of The Fusion Splicer

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 1. 1. 1. 1. 6 6 6 6 Descriptions Descriptions Descriptions of of of of the standby standby interface interface interface of of of of the Fusion Fusion Splicer Splicer Descriptions the standby standby interface...

  • Page 12: Basic Operation

    KL-300 Series Fusion Splicer uses 2 in 1 power module design, during the work, the Fusion Splicer can be supplied by the polymer lithium ion battery separately; or use AC adapter for electricity supply; when adapter is used for electricity supply, the polymer lithium ion battery is charged at the same time.

  • Page 13: Ac Operation

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 2 2 2 2 ．2 2 2 2 operation operation AC operation operation 2.2.1 When AC power supply is adopted, the AC/DC adapter supplied by the company should be used. The basic parameters of the adapter are as follows: INPUT: AC100-240V～1.8A 50/60HZ...

  • Page 14: Battery Supply Operation

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 2 2 2 2 ．3 3 3 3 Battery Battery Battery Battery supply supply supply supply operation operation operation operation The user may choose to use the polymer lithium battery in the splicer to separately supply for the Fusion Splicer.

  • Page 15: Battery Charging

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. capciy ≥ capciy ≥ Battery Battery capciy capciy Battery Battery capciy capciy Battery Battery capciy capciy Battery Battery capciy capciy Battery Battery capciy capciy Battery Battery capciy Battery Battery capciy Battery Battery capciy capciy≥...

  • Page 16: Operation Of Power Saving Mode

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 2.3.3 Operation of power saving mode The user can set the splicer to power saving mode or shut it down within certain duration of time to save unnecessary loss of battery capacity. See [Application Menu] (Section 3.3) for detail.

  • Page 17: Turn On And Turn Off

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <3> Batteries are consumables, have a certain life, when the battery indicator entirely lights, but the using time is still very short, then need to replace batteries. The battery to be changed must be the model specified by the Company.

  • Page 18: Display Brightness Control

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. T T T T urn urn off Press button on the operator panel until the LED indicator turn from red to green, realease the button , now the machine is turned off. Display Display...

  • Page 19: Cover Fiber Pyrocondensation Tude

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Cover Cover fiber fiber pyrocondensation pyrocondensation tude tude 2.6 Cover Cover fiber fiber pyrocondensation pyrocondensation tude tude The installation of fiber pyrocondensation tude Preparation Preparation Preparation of of of of fiber fiber fiber end-face end-face 2.7 Preparation...
  • Page 20 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Fiber stripping Clean 2.7.3 Aim the edge of the fiber coating layer at the “16”calibration of the cutter yardstick and put the fiber into orientation pressure tank with the left hand, and be sure that the bare fiber has been straightly put on the right and left rubber pads.

  • Page 21: Place Fiber

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Place Place fiber fiber 2.8 Place Place fiber fiber 2.8.1 Open shielding cover and left and right fiber clips. 2.8.2 Put the good fiber end face in the V-shaped groove, ensure the tip of the fiber between the tip of the electrode and V-shaped groove’s...

  • Page 22: Adjust Monitor Angle

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Adjust Adjust Monitor Monitor Angle Angle 2.9 Adjust Adjust Monitor Monitor Angle Angle 2.9.1 The monitor hinge that fixes the monitor frame may become too loose and does not maintain the monitor position. To fix this problem, tighten monitor hinge screws as is shown in the following picture.

  • Page 23: Management Management Menu Menu

    3. 3. 3. 3. Management Management Management Management Menu Menu Menu Menu The details of managing the options of KL-300 Series Fusion Splicer are described in this chapter. Overview Overview of of of of Frist-degree Frist-degree Menus 3.1 Overview Overview...

  • Page 24: Splice Mode Menu

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. C.“ “ “ “ Maitenance Maitenance Menu Menu 1 1 1 1 ” ” ” ” Maitenance Maitenance Menu Menu D.“ “ “ “ Maintenance Maintenance Maintenance Menu Menu Menu 2 2 2 2 ” ” ” ”...

  • Page 25: Selecting/Editing The Splice Parameter Files ]

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Splice Mode Menu of the splicer includes the following options: A. [Select And Edit Splice Mode] B. [Select And Edit Heater Mode] C. [Arc calibration] D. [Operation Options] E. [Splice Memory] 3.2.2 [Select And Edit Splice Mode] <1>...
  • Page 26 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> Editing the “Select Splice Mode Files” In the interface of “Select Splice Mode Files” list, press and move the cursor to a splice mode file with a certain number, and then press to enter the menu of “Edit Splice Mode Files”. See the following pictures.
  • Page 27 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameter Description Title for a splice parameter file can be expressed in up to 15 characters. The title is displayed in the [Select Splice Mode File name Files] menu. The splicer has four options of Splice Mode: Auto, Calibrate,...
  • Page 28 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. B. For splice mode file which is set to Normal or Special [Mode], if first press and then press , then the menu of “Edit Splice Mode Files” can switch between 7 screens; Press one by one to return to the previous operation interface.
  • Page 29 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> The second screen in the “Edit Splice Mode File” menu: Parameter Description Sets the aligning method for the fibers. “Core”: Aligns fibers by core position. Align Option “Clad”: Aligns fibers by center position of the cladding of the fiber.
  • Page 30 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <3> The third screen in the “Edit Splice Mode File” menu: Parameter Description An error message is displayed if the cleave angle of Kerf Limit either the left or right fiber ends exceed the selected threshold .
  • Page 31 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <4> The fourth screen in the “Edit Splice Mode File” menu: Parameter Description A cleaning arc burns out micro dust on the surface of the fiber Cleaning Arc with an arc discharge for a short period of time.
  • Page 32 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <5> The fifth screen in the “Edit Splice Mode File” menu: Parameter Description Arc discharge can be separated into two stages. Arc1 Power Arc1 Power is the first stage. This sets Arc1 Power. Sets Arc1 time.
  • Page 33 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <6> The sixth screen in the “Edit Splice Mode File” menu: Parameter Description Control opening and closing of “Taper Splice” Taper Splice function. Taper wait time can be set up to 30000ms. Taper Wait Time Taper Speed is used to control the fiber pulling speed.
  • Page 34 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameter Description Selects splice loss estimation mode to "OFF", Estimate Mode "CORE", or "CLAD".When MM fibers are spliced, select "CLAD". Sets MFD of the left and right fibers. Both MFD-L Left fiber MFD & R are taken into account for estimating splice loss.

  • Page 35: Selecting/Editing Heating Mode]

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Note2: Descriptions about Referring or editing splice mode See [Referring or editing splice mode] in Chapter 4.1.2.. 3.2.3 [Select And Edit Heater Mode] <1> Select And Edit Heater Mode Press in “Splice menu” to move the cursor and select [Select And Edit Heater Mode], and press to enter, then a list of “Select Heater...
  • Page 36 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> Edit Heater Mode File In the interface of “Select Heater Mode Files” list, press move the cursor to select a heating parameters file with the number of“×× ×× ×× ××”, and then press to enter the menu of “Edit Heater Mode...
  • Page 37 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. D. Press to return to the interface of “Select Hearter Mode File” and move the cursor to select the heating mode with the number of“×× ×× ×× ××”; to select the heating mode, press to move “+”...

  • Page 38: Creating Heating Mode

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameter Description Sets sleeve type. List of all heating modes are displayed. Select a mode in the list and this is copied to a user- Material programmable mode. (Note: Select and confirm the “BLANK”, then the heating mode is a “blank file”)
  • Page 39 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> Increase and copy Splice Mode according to the following steps. A. Press in the “Splice menu”; select [Select And Edit Heater Mode], and press to enter, and then the list of [Select Heater Mode Files] is displayed.
  • Page 40 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. D. Press , then the selected heating parameter file with a desired number (such as Number ‘1’in the Template Library) is copied into the blank ×× ×× heating parameter file (BLANK) numbered “×× ××” (such as Number“10”); at...
  • Page 41 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. After the copying of heating parameter files is completed, double press to return to [Ready] operation interface. Note1: Note1: Note1: Note1: If the user needs to set the newly copied heating parameter file numbered “××...

  • Page 42: Discharge Calibration]

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Note3: Note3: Note3: Note3: The user may also modify some parameters of the newly copied heating file numbered “×× ×× ×× ××” (such as Number“10”). Refer to Chapter 3.2.3 [Select And Edit Heater Mode]-<2> Edit Heater Mode Files.
  • Page 43 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Step I of discharge calibration If the “Step I of discharge calibration” displays as “not completed”, the “Step II of discharge calibration” will not start. However, auto current setting has started and memorized in the machine; thus the operator should repeatedly prepare and arrange the fiber according to the clue.

  • Page 44: Edit Fusion Operation]

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. The screen of “discharge calibration completed” N N N N ote: : : : To ensure high quality of fusion splice, further calibration is strongly recommended, until three times of discharge calibration are completed, that is, the “Step II of discharge calibration completed”...
  • Page 45 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Press , and then six optional screens are displayed in the “Operation Options” menu (the yellow words in the screen are descriptions for the function of the picture); in the optional screen, Press and move the cursor to select the option to be changed; then press to enter the selected option.
  • Page 46 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> Data Display: “Operation Options” screen II Parameters of the menu options: Parameter Description “ON” displays the results of cleave angle measurement of the Cleave Angle left and right fibers. In other splice modes, the results of core angle measurement are also displayed.
  • Page 47 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameters of the menu options: Kerf Loss Fiber Angle Setting to “Disable” prevents the splicer from normally Bubble finishing its operation Thick Thin <4> Arc Compensation: “Operation Options” screen IV Parameters of the menu options: Pressure Setting to “OFF”...
  • Page 48 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameters of the menu options: Set the method of displaying the fiber image on the Gapset screen during splicing operation. Pause1 : Enlarged display of X-axis image Align Option : Enlarged display of Y-axis image...

  • Page 49: Memory Clear Menu]

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameters of the menu options: If “Auto Start” is set to "ON", the “Auto Fiber Forward” setting are inactive, and splicing starts automatically as soon as the wind protector is closed. If “Auto Start” is set to "OFF", then there are two functions: if the setting of “Auto Fiber Forward”...
  • Page 50 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Memory] menu. See the following picture. Press and move the cursor to select the [Display Record]; press to enter; then the [Select Record] interface is entered; in this interface, the user can consult the splice results or change the name the results <2>...
  • Page 51 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <3> Change Splice Memory A. Move the cursor to “name”; press , then the “name” can be changed. See the following pictures. B. See [Application of Soft Keyboard] (Chapter 4.8) for details of the...
  • Page 52 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <4> Clearing splicing results in memory. ① Clearing parts of Splicing results A. In the operation interface of [Splice Memory] menu, Press move the cursor to [Delete Partial Records]; press to confirm; then a screen appears with the words “Select delete Record”.

  • Page 53: Application Menu

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. ② Clearing parts of Splicing results A. In the [Splice Memory] menu, press and move the cursor to the option of “Delete All Records”; press to confirm. Then a screen appears displaying a warning message: B.

  • Page 54: Change Parameters

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Descriptions for menu options: Parameter Description Sets a language to be displayed on the screen. There Language are four languages for option. Set the position to display a screen. There are two Monitor Position options: the upper position and the lower position.
  • Page 55 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <1> Monitor Position The default set is fronting. To change monitor position to the rear, turn the monitor along the fixed frame to a desired angle; then in the ［ Utility Menu］ move the cursor to the [Monitor Position] option. Press , the Monitor Position is changed.
  • Page 56 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. c. Press to confirm sleeping function. Press one by one to return to the previous operation interface. ② Auto Auto Auto Auto Shut Shut Shut Shut down down down down [Auto Shut down] enables the user to change the “Auto Off” wait time or...

  • Page 57: Menu Lock

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. The details are shown in the following table. Parameter Description The user can set the “sleep” wait time or close the “sleep” function. The Fusion Splicer turns off the power supply to the LCD monitor if the splicer performs no operation after a certain period of time.
  • Page 58 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. described in Chapter 4.8 [Application of Soft Keyboard]. <2> Input the correct password. The following screen appears. In this screen, the user can select specified menu options to lock. The menu is not locked if the option “ON” is active. The menu is locked if the option “OFF”...
  • Page 59 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Setting to “OFF”, it allows the user to enter heating parameter files to consult the parameter configurations. The modified or edited results will not be saved; ③ Fusion file library (splice template library) If it is set to “OFF”, the user can not call the splice parameter files library to consult or copy the file;...

  • Page 60: Maintenance Menu 1

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. ⑧ Arc Count Clear If it is set to “OFF”, the following screen appears indicating to enter the password every time the user chooses to clear the Arc Count. Input correct password, the Arc Count Clear performance continues.

  • Page 61: Maintenance Menu 2

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. ddddddddddchange electrode > of this manual. <3> [Stabilize Electrodes] Press to enter this option after changing electrode. See <5.5 change electrode > of this manual. <4> [Clear Arc Counter ] To delete the Arc Count, press to enter this option.

  • Page 62: Senior Senior Settings Settings

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 4 4 4 4 Senior Senior Settings Settings Senior Senior Settings Settings Select Select Select Select And And E E E E dit dit Splice Splice Splice Splice Mode Mode Mode Mode Select splice parameters according to the optical fiber types, because different fibers need different splice parameter.
  • Page 63 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Descriptions of some fiber types Optical fiber types Description For splicing standard Single-mode fiber. MFD : 9 to 10 um at wavelength of 1310 nm. For splicing Non-zero dispersion-shifted fiber. MFD : 9 to 10 um at wavelength of 1550 nm.

  • Page 64: Referring Or Editing Splice Mode

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 4.1.2 4.1.2 4.1.2 4.1.2 Referring or editing splice mode <1> Descriptions When the machine is produced, for the first eight splice parameter files (No. 1-8) in the [Select Splice Mode File] menu, there are two operation interfaces for the user to change and edit the splice parameters;...
  • Page 65 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 3> Press and move the cursor to a splice mode to be modified. Press to enter the “parameter box” of the selected option. Press to change the parameter values or setting of the “parameter box”.
  • Page 66 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 4> Different options to be modified are displayed in each “Edit Splice Mode Files” menu, because the splice parameter files are different. If the [mode] is set to Auto or Calibrate, the following parameters will be displayed in each page.
  • Page 67 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. B. If the [mode] is set to Normal, the following parameters will be displayed in each page. Parameter Description A list of splice modes stored in the splicer database is displayed. Upon inputting the appropriate mode, the...
  • Page 68 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameter Description An error message is displayed if the estimated splice Loss Limit loss exceeds the selected threshold . A cleaning arc burns out micro dust on the surface of the fiber with an arc discharge for a short period of Cleaning Arc time.
  • Page 69 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Parameter Description Arc2 is the second arc discharge stage. This sets Arc2 Arc2 Power Power. Sets the total Arc2 time. Usually set this value to “OFF”. It is possible to set a very long arc time. However, when...

  • Page 70: Creating Splice Mode

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 4.2. Creating Creating splice splice mode mode Creating Creating splice splice mode mode 4.2.1 Default Splice Mode when the machine is produced, there are three Splice Modes (Auto, Calibrate, Normal) and 12 splice parameter files (No. 1~12) installed; the other modes are displayed as (BLANK) Splice Mode (blank mode).
  • Page 71 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> In [Select Splice Mode File] menu , press (Press turn pages), and move the cursor to select a blank Splice Mode (BLANK) which is numbered as“××” (such as No“16”). <3> Press to enter the template library of the splice parameter files (there are one to fifty-three duplicable splice parameter files in the template library).
  • Page 72 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <5> Press to return to [Select Splice Mode File] menu. The cursor will highlight the newly copied splice file which is numbered as “×× ×× ×× ××” (such as No. ‘16’). This means the blank Splice Mode (BLANK) has been changed into splice Mode files.
  • Page 73 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Note2: Note2: Note2: If the user needs to delete the newly copied heating parameter file Note2: ×× numbered “×× ×× ××” (such as Number“16), press after the above Step <5> is completed to enter [Edit Splice Mode File] interface; Press to enter “Auto, Calibrate, Normal, Special, Blank”...

  • Page 74: Fusion Operation

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Fusion operation 4.3 Fusion Fusion Fusion operation operation operation KL-300 has installed an image processing system to observe the fiber. However, in certain circumstances, the image processing system might not have found error in fusion. Therefore, to achieve good fusion results, we have to carry out visual inspections on optical fiber through the display.

  • Page 75: Auto Calibration And Splice

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <3> The quality of fiber end face has enormous impact on the loss of the contacting point; so efforts should be mad as possible to make the end face plane, and the angle of the place with the fiber cross-sectional plane should be less than 1 °.

  • Page 76: Splice Loss Estimation

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 4.3.3 4.3.3 Splice Splice loss loss estimation estimation 4.3.3 4.3.3 Splice Splice loss loss estimation estimation Estimated splice loss is displayed upon completion of splicing. If the spliced fiber is detected as abnormal, such as "Fat", "Thin" or "Bubble", splice failure or estimated splice loss is displayed.
  • Page 77 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Splice loss increase: Cause and remedy are as followed: Symptom Cause Remedy V-shape groove or fiber Clean v-groove and fiber clamp chip. Core axis direction pressure feet have dust error V-shape groove or fiber Clean v-groove and fiber clamp chip.

  • Page 78: Tension Test

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 4.4 Tention Tention Tention Test Test Tention Test Test If [Tention Test] is set to "ON", a proof-test of the Splice point is performed upon completion of fusion splicing. To activate the Proof Test function, refer to [Referring or editing splice mode] (4.1.2).

  • Page 79: Manually Move The Motor

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <3> Press to start tube heating. The heating process includes: start heating (the LED indicator turns green); constant temperature period (the LED indicator turns red); temperature fall period (the LED indicator turns green); the buzzer beeps and the HEAT LED Indicator (green) turn off when heating is completed.
  • Page 80 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> In the “left/right motor driving” mode, press to make the selected motor move forward or backward. <3> In the “X/Y view motor alignment”, press to make the selected motor move upward or downward.

  • Page 81: Application Of Soft Keyboard

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. � In the [pause 1] mode during the fusion process, press to enter the [pause 2] mode of the fusion process. � In the [pause 2] mode during the fusion process, manually move the motor and make the fiber reach the best position.
  • Page 82 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <2> Press and move the “upper cursor” to select a character position of a specified [name]. <3> Press and move the “lower cursor” to select a specified character. Press to input the specified character.
  • Page 83 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <5> Double press to return to “Splice menu” operation interface For example, to change the name “Auto SM” into “Auto NZ” in the above screens: A. Press for six times and move the “upper cursor” to “S”;...

  • Page 84: 5 5 5 Check Check Check And And And Maintenance Maintenance

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 5 5 5 5 ．Check Check Check Maintenance Maintenance Check and and Maintenance Maintenance Critical cleaning points and maintenance checks are described below. Cleaning Cleaning V-grooves V-grooves 5.1 Cleaning Cleaning V-grooves V-grooves If contaminants are present in the V-grooves, proper clamping may not occur, resulting in higher splice loss.

  • Page 85: Cleaning Fiber Clamp Chips

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Cleaning Cleaning Fiber Fiber Clamp Clamp Chips Chips 5.2 Cleaning Cleaning Fiber Fiber Clamp Clamp Chips Chips <1> If contaminants are present on the clamp chips, proper clamping may not occur, resulting in poor quality splices. The fiber clamp chips should be frequently inspected and periodically cleaned during normal operation.

  • Page 86: Cleaning Objective Lenses

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Cleaning Cleaning Objective Objective Lenses Lenses 5.4 Cleaning Cleaning Objective Objective Lenses Lenses If the objective lense’s surface becomes dirty, normal observation of the core position may be incorrect, resulting in higher splice loss or poor splicer operation.

  • Page 87: Replace Electrodes

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Replace Replace Electrodes Electrodes 5.5 Replace Replace Electrodes Electrodes Electrodes wear with use and also must be cleaned periodically due to silica oxide buildup. It is recommended that the electrodes should be replaced after 1,000 arc discharges.

  • Page 88: Stabilizing Electrodes

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <4> Clean the new electrodes with alcohol-impregnated clean gauze or lint-free tissue and install them in the splicer. <5> Place the electrode cover and tighten screw � Do not pull out wiring when replacing electrode.

  • Page 89: Clearing Arc Count

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Clearing Clearing Count Count 5.7 Clearing Clearing Arc Arc Count Count This function enables the stored number of arc discharges to be reset. <1> In [Maintenance menu 1], Press and move the cursor to select [Clear Arc Counter] <2>...

  • Page 90: Maintenance Of Cleaver

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. <4> A message appears on the Dust Check screen indicating that “X(Y) image check is approved”. Press to return to the previous operation interface. Normal fusion splicing can be performed now. � If message appears on the screen indicating that “image is dirty” after Dust Check, clean the wind protector mirrors and objective lenses and redo [Dust Check].

  • Page 91: Blade Height Adjustment

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Do not touch the edge during the installation. 5.9.3 Blade Height Adjustment In normal condition the blade height need not to be adjusted. If anomaly occurs, perform the following steps to verify if it is due to blade error.

  • Page 92: Heater/Battery/Environment

    NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Press and move the cursor to select the item to be changed. Press to adjust the value. <3> After completion of calendar setting, press . The date and time are stored. 5.11 5.11 5.11 5.11 Heater/Battery/Environment...
  • Page 93 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. 5.12.3 Place new battery pack Joint the cord of the new lithium battery pack with the power supply wire in the battery case. Verify that the two are securely connected. First put the cord into the side hole in the battery case; then place the battery pack;...
  • Page 94 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. “CHARGE” LED on AC adapter blinks during battery recharge � Atmospheric temperature is too high (more than 50 degrees C), or the battery pack is charged under exposure to sunlight. � The battery pack has a fault or has reached the end of its service life.
  • Page 95 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. time before the splicer switches to the power saving state, refer to[Power Save] � � � � Method to resume discharging condition parameter � Refer to [Referring or editing splice mode] Method to change error thresholds for Cleave angle, Splice loss and Fiber angle �...
  • Page 96 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Step Coefficient] and [Core Curve coefficient]. When splicing dissimilar fibers, adjust also [Minimum Loss] and [MFD Mismatch Coefficient]. To adjust these parameters, refer to parameter settings of the other splice modes stored in the database area.
  • Page 97 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. the Fusion Splicer automatically exits from the discharge calibration interface and enters “Splice mode” menu. “Test Finish” is never indicated after many repetitions in [Discharge Calibration] � Execute [Stabilize Electrodes] function in [Maintenance menu I].
  • Page 98 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Addenda Addenda A: A: A: Addenda Addenda A: Summary of quick operating I. I. I. I. Preparing Preparing Preparing Preparing 1. Verify that the machine is plugged in power or the battery capacity is enough;...
  • Page 99 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. II. II. II. II. Fiber Fiber preparation preparation Fiber Fiber preparation preparation 1. Put the tube over one end of the fiber. 2. Use fiber stripping pliers to strip fiber coating layer, the length of which is 30- 40 mm.
  • Page 100 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. Addenda Addenda Addenda B: B: B: B: Addenda Guarantee period and limits If the splicer becomes out of order within two year from the date of delivery, we will repair it free of charge. However, note that repairs will be charged for the following cases regardless of the guarantee period: ★Trouble or damage due to natural disaster...
  • Page 101 Add: 17F, HongWu Mansion, No.267 Hongwu Road, Nanjing China Tel /Fax: +86-25- 84573372 84573382 P.C.: 210002 24 hours hotline: 025-81788466 E-mail:sales@jilongfiber.com Website:www.jilongfiber.com After service: Bengbu Branch of NANJING JILONG OPTICAL COMMUNICATION CO., LTD Add: No.5, Qianjin Road, Bengbu, Anhui P.C.: 233000 Tel: +86-0552-3010702 Fax: +86-0552-3016335...
  • Page 102 NANJING JILONG OPTICAL COMMUNICATION CO., LTD. ★ Notice: This Company’s products are ameliorated continually; modification won’t be informed.

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