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Munsch MAX-25 Operating Instructions Manual

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Operating Instructions
Type: MAX-25
These operating instructions contain important
information to be observed for hand extruder operation
and maintenance.
It is therefore imperative that they be read and their con-
tents fully understood by the operators before the hand
extruder is placed in service.
MUNSCH Kunststoff-Schweißtechnik GmbH
Issue 03.2023/Rev. 00
Page 1/25

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Summary of Contents for Munsch MAX-25

  • Page 1 Operating Instructions Type: MAX-25 These operating instructions contain important information to be observed for hand extruder operation and maintenance. It is therefore imperative that they be read and their con- tents fully understood by the operators before the hand extruder is placed in service.
  • Page 2 Hand Extruder MAX-25 Scope of delivery: Please check that the delivery is complete. The delivery comprises: 1 hand extruder 1 handle 3 welding shoes 1 hot air hood 1 tool kit 1 transport case Contents GENERAL ..................................4 SAFETY ..................................4 ...............
  • Page 3 EG-Konformitätserklärung des Herstellers nach der EG-Maschinenrichtlinie 2006/42/EG Anhang II, Nr. 1 A EC-Declaration of Conformity by the Manufacturer as defined by machinery directive 2006/42/EC, Annex II, No. 1 A MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen D-56235 Ransbach-Baumbach Germany Mr. Carsten Wiele, Kunststoffschweißtechnik GmbH,...
  • Page 4 Hand Extruder MAX-25 1 General Non-observance of the safety instructions may in particular involve the following risks:  failure of important hand extruder functions, These operating instructions must always  hazards to persons due to electrical and mechan- be available at the place of use of the hand ex- ical impacts including risk of burns, truder.
  • Page 5 Manufac- Length Minimum cross-section turer/Supplier on request. Furthermore, the Operator [mm²] has to make sure that the contents of the operating up to 19 instructions is fully understood by the operating per- 20-40 sonnel. MAX-25 Issue 03.2023/Rev. 00 Page 5/25...
  • Page 6 Hand Extruder MAX-25  Extension cables must be certified for the specific  service conditions (e.g. outdoor service) and The hand extruder must not be used in ex- identified accordingly. plosion hazard areas or flammable atmospheres. Always handle the connecting cable with care.
  • Page 7 - the unit does not work properly or there are unusual changes in its operating behaviour.  Never allow the hand extruder to come into contact with water: Hazard to persons and equip- ment, short-circuit risk. MAX-25 Issue 03.2023/Rev. 00 Page 7/25...
  • Page 8 If parts have been removed for transport pur- poses, mount and fasten them carefully before re- starting the hand extruder! Transport of the hand extruder in MUNSCH’s original shipping case is recommended. 3.2 Storage For the hand extruder, the following parameters can ...
  • Page 9 In addition, the hand extruder has the possibility to hang it up, as well as two bright LEDs. 5 Startup and Shutoff  Position the handle Loosen the handle (55) by screwing it, move it to the ideal working position and forth. MAX-25 Issue 03.2023/Rev. 00 Page 9/25...
  • Page 10 Hand Extruder MAX-25  Mount welding shoe  CAUTION The hot air hood must be in place. - Select the welding shoe required for the specific weld geometry or machine a welding shoe blank to the required geometry. - Observe DVS 2207 Guideline, Part 4 for machining welding shoe blanks.
  • Page 11  CAUTION The hand extruder is provided with a the illustration below and secure it against top- bore for introducing the welding rod. pling over. MAX-25 Issue 03.2023/Rev. 00 Page 11/25...
  • Page 12 Hand Extruder MAX-25 5.4.5 Shutoff 5.4.6 Transport/Storage Observe section “Safety”. Make sure to observe the instructions under section “Transport/Storage“.  After completion of the welding job, switch off the drive unit and deposit the hand extruder as shown in the illustration (see preceding section).
  • Page 13 MAX-25 Issue 03.2023/Rev. 00 Page 13/25...
  • Page 14 Hand Extruder MAX-25 Page 14/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
  • Page 15 MAX-25 Issue 03.2023/Rev. 00 Page 15/25...
  • Page 16 Hand Extruder MAX-25 Page 16/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
  • Page 17 MAX-25 Issue 03.2023/Rev. 00 Page 17/25...
  • Page 18 Hand Extruder MAX-25 Page 18/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
  • Page 19 Make sure to use original spare parts only. sonnel who are familiar with the operating instruc- tions, For spare parts supply, contact MUNSCH Kunststoff- to always shut off the unit before carrying out any Schweißtechnik GmbH. work on it,...
  • Page 20 Hand Extruder MAX-25 Page 20/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
  • Page 21 Should malfunctions occur which are not covered the hand extruder, possible causes and their reme- here or which cannot be traced back to the cause dies (fault diagnosis chart). stated, please contact MUNSCH Kunststoff- Schweißtechnik GmbH. Malfunction Fault No. 5, 8, 9, 12, 14, 15, 16, 17, 18, 19, 21, 23, 25...
  • Page 22 Filter K07623 clogged Replace the filter or clean it if possible Red signal light on Powerbox lights up Check whether the cooling fan of the Powerbox is running, 1) Consult MUNSCH Kunststoff-Schweißtechnik GmbH Page 22/25 Issue 03.2023/Rev. 00 MUNSCH Kunststoff-Schweißtechnik GmbH...
  • Page 23 8 Technical Data Type designation MAX-25 Voltage 230V AC Air supply Integrated air supply Welding materials PP, PE, PVDF, others on request Welding rod  3mm and 4mm Welding filler  3mm: 1.4 kg/h PP Max. welding rate app.  4mm: 2.5 kg/h PP...
  • Page 24 Type designation: Serial no.: P.O. date: Your warranty MUNSCH Kunststoff-Schweißtechnik GmbH hereby war- rants the unit to be free from defects in materials and workmanship from the date of its first acquisition. Should deficiencies resulting from defects in materials or work-...
  • Page 25 Purchaser shall not be entitled to any replacement. 5 Manufacturer’s warranty obligations shall not be affected by a change in ownership of the pur- chased article. MUNSCH Kunststoff-Schweißtechnik GmbH Im Staudchen  D-56235 Ransbach-Baumbach P.O. Box 142  D-56221 Ransbach-Baumbach Germany Phone:...