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Ashland 215TS2 Parts Manual

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Parts Manual
215TS2
WG-215T-004
2-21
25509+
PH: 715-682-4622
www.ashlandind.com
1

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Summary of Contents for Ashland 215TS2

  • Page 1 Parts Manual 215TS2 WG-215T-004 2-21 25509+ PH: 715-682-4622 www.ashlandind.com...
  • Page 2 Table of Contents Introduction Scraper Specifications Assembly Ashland Hitch Bowl Wheel Assembly Pushoff Apron Front Section Apron Cylinder Lift Cylinder Pushoff Cylinder Transport Locks & Hose Holder Hydraulic Tube Hydraulic Tube Clamps Manifold Decals Operation & Maintenance Safety Guidelines Tire Inflation & Torque Chart...
  • Page 3 Parts section drop-down. If you have questions, please feel free to call or email us. You can visit us on-line at www.ashlandind.com. Ashland Industries hours of operation are 8:00 a.m. to 5:00 p.m. CST. We can be reached toll free at: 877-634-4622.
  • Page 4 Scraper Specifications Capacity, Struck 15.5 Cubic Yards Capacity, Heaped 21.5 Cubic Yards Overall Dimensions: Length 339 Inches Width 143 Inches Height 101 Inches Apron Clearance 62 Inches Weight: Empty 26,408 Pounds Cutting Width 126 Inches Depth of Cut 8 Inches Depth of Spread 0 –...
  • Page 5 Assembly Item Part Number Description 701017 Bowl 702034 Pushoff 703006 Apron 704018 Front Section PH: 715-682-4622 www.ashlandind.com...
  • Page 6 Ashland Hitch - 601689 Item Part Number Description 601689 Hitch Ass’y.: Includes Items 3 – 17 CNH 84268964 Pin Ass’y.: 1-1/2” Diameter w/ Nut & Cotter Pin 601685 Housing: Main w/ Bushings (2pc Item 6 Installed) 601684 Bracket: Vertical w/ Bushings (2pc Item 6 Installed)
  • Page 7 Bowl Item Part Number Description 123369-01 Guard: Dirt Shield, LH 600661 Guard: Upper Assembly, LH 502010 Guard: Dirt Shield, RH 600660 Guard: Upper Assembly, RH AFB-00128 Bolt: 3/8"-16 x 1" Serrated Flanged A123369-13 Guard: Rubber Wiper, LH & RH 400357 Bushing: 2-1/2"...
  • Page 8 Blades Item Part Number Description A125072 Blade: Center 18” x 54-1/4" Straight (9 Bolts Required) Optional A125072-SER Blade: Center 18" x 54-1/4" Serrated (9 Bolts Required) A125103 Blade: Corner 13” x 35-7/8" Straight (6 Bolts Required) Optional 500788 Blade: Corner 18” x 35-7/8" Finishing (6 Bolts Required) PB1P-NC-100-0275 Bolt: Flat Head Plow 1"-8 x 2-3/4"...
  • Page 9 Wheel Assembly Item Part Number Description A125233 Nut: Spindle A125234 Washer: Tab Lock 500327 Spacer: Bearing AHS-00148 Seal: O-Ring 3-3/8" ID A125235 Retaining Ring: Spindle 7-3/16" Internal A125232 Seal: Grease A125016 Bearing: Cone A125017 Bearing: Cup 502423 Axle: 4-1/2" Diameter x 44" Long A125237 Stud: 22mm x 4-3/8"...
  • Page 10 Axle Blocks Item Part Number Description AFB-00109 HHCS: 1-1/4"-12 x 9" A123321-65C Block: Axle Mount AFN-00032 Nut: 1-1/4"-12 Nylon Insert Lock PH: 715-682-4622 www.ashlandind.com...
  • Page 11 Pushoff Item Part Number Description 601032 Spill Plate Ass'y: Tiltable AFB-00037 HHCS: 3/4"-10 x 2" AFW-00002 Washer: 3/4" Split Lock AFN-00006 Nut: 3/4"-10 503829 Roller: 7-1/2” OD Flanged Hold Down 501598 Spacer: 2" ID 400355 Bushing: 2" x 2-1/8" Fiber 601265 Pin: 2”...
  • Page 12 Pushoff Slide Assembly Item Part Number Description A123364 Guide Box Ass'y: Slide Saddle, Includes Items 2 – 9 123364-14 Mount: Top, Slide Saddle 123364-15 Mount: Bottom, Slide Saddle 123364-03 Shim: for 5" x 12" Pad AFB-00060 HHCS: 3/4"-16 x 2" AFN-00023 Nut: 3/4"-16 Jam A123364-08...
  • Page 13 Apron Item Part Number Description A123322-14 Pin: 2" x 4-1/4" w/ Tab Head A123358 Bushing: Pin Keeper w/ Flange AFB-00079 HHCS: 5/8"-11 x 1-1/2" A125257-35 Bushing: 2" ID Spherical A123321-113 Pin: 2" x 4-3/4" Greaseable AFB-00012 HHCS: 1/2"-13 x 4-1/2" AFN-00011 Nut: 1/2"-13 PH: 715-682-4622...
  • Page 14 Front Section Item Part Number Description 502508 Guard: Center 502513 Guard: Left & Right A123320-08 Bushing: 3" ID x 3-1/2" OD Bronze 601561 Pin: 3" x 7" w/ Hex Head 504672 Cap: 3-1/2” OD Pin Keeper w/ 3-Holes AFB-00079 HHCS: 5/8"-11 x 1-1/2" 502143 Block: 2”...
  • Page 15 Apron Cylinder - 400322 Item Part Number Description 202006P Barrel: Ass'y 6" IT 301657P Rod: Ass'y 2-1/2" 411160P Piston: Ass'y 6" x 2-3/8"-12UN CT 511283P Head: Ass'y 6" x 2-1/2" IT A125257-35 Bushing: 2" ID Spherical 432234P Kit: Seals for 400322 PH: 715-682-4622 www.ashlandind.com...
  • Page 16 Apron Cylinder Pins Item Part Number Description 400322 Cylinder: 5" x 13" x 2" 601273 Pin: 2-1/2" x 3-3/4" w/ Tab Head for Fiber Bushing 400357 Bushing: 2-1/2" x 1-1/4" Fiber AFP-00001 Pin: 1/4" x 3" Cotter A123322-14 Pin: 2" x 4-1/4" w/ Tab Head A123358 Bushing: 11/16”...
  • Page 17 Lift Cylinder - 400224 Item Part Number Description 201870P Barrel: Ass'y 5-1/2" IT 301537P Rod: Ass'y 2-1/2" 400692P Piston: Ass'y 5-1/2" x 2-3/8"-12UN CT 500847P Head: Ass'y 5-1/2" x 2-1/2" IT 720019P Bushing: 2" Spherical w/ Extended Inner Race 432016P Kit: Seals for 400224 PH: 715-682-4622 www.ashlandind.com...
  • Page 18 Lift Cylinder Pins Item Part Number Description 400224 Cylinder: 5-1/2" x 20" x 2-1/2" 600221 Pin: 2" x 6-1/2" w/ Tab Head AFB-00143 HHCS: 1/2"-13 x 1" 502143 Block: 2” ID Trunnion Mount AFB-00039 HHCS: 3/4"-10 x 5-1/2" AFW-00002 Washer: 3/4" Split Lock PH: 715-682-4622 www.ashlandind.com...
  • Page 19 Pushoff Cylinder - 400346 Item Part Number Description 202037P Barrel: Ass’y 4" IT 311826P Rod: 2-1/2" 400720P Piston: Ass’y 3-1/2" x 1-1/2" TFE 500928P Head: Ass’y 4" x 2-1/2” IT 320720P Limiter: 2-1/2” x 4-7/8” Stroke 400378 Bushing: 1-1/2" ID Spherical w/ PTFE Lining Seal Kit 432233P Kit: Seals for 400346 PH: 715-682-4622...
  • Page 20 Pushoff Cylinder Pins Item Part Number Description 400346 Cylinder: 4” x 60” x 2-1/2” A123323-38 Pin: 1-1/2" x 5-1/16" A123323-41 Pin: 1-1/2” x 4-1/2” AFP-00001 Pin: 1/4” x 3” Cotter PH: 715-682-4622 www.ashlandind.com...
  • Page 21 Transport Locks & Hose Holder Item Part Number Description 600119C Holder: Hose Keeper AFB-00033 HHCS: 1/2"-13 x 2-1/2" 502382 Lock: Transport 600121 Lock: Apron Pin PH: 715-682-4622 www.ashlandind.com...
  • Page 22 Hydraulic Tube – Front Center Item Part Number Description 400122 Tube Ass’y.: Front, Top, Right Inner 400140 Tube Ass’y.: Front, Top, Left Inner 400125 Tube Ass’y.: Front, Top, Left & Right Outer 400123 Tube Ass’y.: Front, Bottom, Left & Right Inner 400118 Tube Ass’y.: Front, Bottom, Left &...
  • Page 23 Hydraulic Tube – Front Left Item Part Number Description 400139 Tube Ass’y.: Pipe, Left, Inner, Top 400121 Tube Ass’y.: Pipe, Left, Outer, Top 400115 Tube Ass’y.: Arm, Left, Inner, Top 400114 Tube Ass’y.: Arm, Left, Inner, Bottom 400113 Tube Ass’y.: Arm, Left, Outer, Bottom PH: 715-682-4622 www.ashlandind.com...
  • Page 24 Hydraulic Tube – Front Right Item Part Number Description 400119 Tube Ass’y.: Pipe, Right, Inner, Top 400120 Tube Ass’y.: Pipe, Right, Outer, Top 400117 Tube Ass’y.: Arm, Right, Inner, Top 400116 Tube Ass’y.: Arm, Right, Inner, Bottom 400112 Tube Ass’y.: Arm, Right, Outer, Bottom PH: 715-682-4622 www.ashlandind.com...
  • Page 25 Hydraulic Tube – Rear Center Item Part Number Description 400133 Tube Ass’y.: Back, Left/Right, Outer 400129 Tube Ass’y.: Back, Left/Right, Inner 400141 Tube Ass’y.: Back, Center, Short Jump PH: 715-682-4622 www.ashlandind.com...
  • Page 26 Hydraulic Tube – Rear Left Item Part Number Description 400130 Tube Ass’y.: Rear, Left, Lower, Outer 400136 Tube Ass’y.: Rear, Left, Lower, Inner 400126 Tube Ass’y.: Rear, Left, Middle, Outer 400127 Tube Ass’y.: Rear, Left, Middle, Inner 400142 Tube Ass’y.: Rear, Left, Upper, Outer PH: 715-682-4622 www.ashlandind.com...
  • Page 27 Hydraulic Tube – Rear Right Item Part Number Description 400134 Tube Ass’y.: Rear, Right, Lower, Outer 400132 Tube Ass’y.: Rear, Right, Lower, Inner 400128 Tube Ass’y.: Rear, Right, Upper, Inner 400143 Tube Ass’y.: Rear, Right, Upper, Outer PH: 715-682-4622 www.ashlandind.com...
  • Page 28 Hydraulic Tube Clamps Each Tube Clamp is sold as a complete assembly. PH: 715-682-4622 www.ashlandind.com...
  • Page 29 Manifold: A125174 (215TS2/220TS4) Setting the Apron and Pushoff Valve The manifold block containing the Pushoff sequence valve cartridge and Apron counterbalance valve cartridge is used to control two hydraulic circuits with one hydraulic remote. When the tractor hydraulic remote is activated, oil flows first to the Apron cylinders until they are fully extended.
  • Page 30 Decals Safety Decals Model Decals 750464 Decal: High Pressure ADS-00015 Decal: Tandem Unit ADS-00059 ADS-00011 Decal: Pinch Point Decal: Model Badge ADS-00061 ADS-00019 Decal: Grease Daily Decal: 25.75” x 5” ADS-00062 ADS-00030 Decal: Turning Decal: 37” x 7” ADS-00041 Decal: Controls ADS-00065 Decal: “AI”...
  • Page 31 Operation & Maintenance Your Ashland scraper is a durable piece of equipment and with proper care will yield many years of trouble-free operation. However, the life of your scraper can be severely shortened by poor maintenance. You must follow consistent maintenance practices and use superior quality grease and hydraulic oil (compatible with the power unit’s hydraulic system) to...
  • Page 32 Operation & Maintenance Scraper damage can occur if: 1. The scraper is running over the haul road with the bowl fully raised. On scrapers that have factory installed nitrogen over hydraulic accumulators, the lift cylinders should be lowered 3 to 4 inches to allow the cushioned ride to work properly. 2.
  • Page 33 Operation & Maintenance Transport the scraper safely: 1. Always empty the scraper. 2. Clean all material from the exterior of the scraper. 3. Make sure all road rules are followed. 4. Use proper lighting and flagging. 5. Lower scraper bowl to provide just enough clearance over obstacles. 6.
  • Page 34 Safety Guidelines Safety Signal Words: Please note the use of signal words such as DANGER, WARNING, and CAUTION paired with the safety messages on your scraper. The appropriate signal word for each safety message has been selected using the following guidelines: •...
  • Page 35 29.5-25 28Ply 175XL2 20.5-25 16Ply 29.5-25 28Ply 175XL2 (Big Tire) 23.5-25 20Ply 29.5-25 28Ply 2012CS/2014CS 20.5-25 20Ply 215TS2 29.5-25 28Ply 220TS4 20.5-25 20Ply 2411E/2711E 23.5R25 3213E/3413E 26.5R25 On new machines, wheel hardware must be retorqued after the first 2 hours of operation.
  • Page 36 Tire Service The task of servicing tires and wheels can be extremely dangerous and should be performed by trained personnel only, using the correct tools and following best- practice. Do not attempt to mount, demount, or inflate a tire if you do not have the proper equipment and experience to perform the job.
  • Page 37 The bearings within the hubs of the scraper are fully greased with an EP Rated ISO 220 NLGI #2 Lithium Complex blue grease at the factory. Ashland uses a special bearing grease packer to ensure the bearing is effectively and evenly lubricated. Generous amounts of additional grease are added on both sides of the bearing prior to install within the hub.
  • Page 38 Pass-Thru Hub Assembly 1. Lubricate bearing cones (item 7 next page, x2). 2. Install (1) bearing cones onto axle. 3. Install new O-rings (item 3 next page, x2) onto axle. 4. Install bearing spacer against lubricated bearing. 5. Install (1) lock washer (item 10) against bearing spacer with internal tab positioned in keyway of axle.
  • Page 39 Pass-Thru Hub Disassembly Disengage lock tab on “pre-load” side of axle lock washer (item 2). Remove axle locknut (item 1) and lock washer (item 2). Remove seal retaining rings (item 5, x2). Remove hub seals (item 6, x4). Remove axle (item 8) out “fixed” end of hub. Remove bearing spacers (item 3, x2).
  • Page 40 Troubleshooting With proper care and maintenance, your Ashland Scraper will give many years of reliable service. When a situation arises where the earthmover performance is not satisfactory, this section will give some pointers on finding and correcting the problem. Grease zerk will not take grease: Grease zerk plugged.
  • Page 41 This warranty is applicable only for the normal service life expectancy of the product or components, not to exceed one year from the date of delivery of the new Ashland Industries product to the original purchaser, or the date the product is first put into service via a rental agreement or other means, whichever occurs first.
  • Page 42 • Warranty Labor Reimbursement for labor expense to the dealer is made by payment of the established hourly shop rate. • Repair times will be reviewed by Ashland Industries and may be adjusted to average repair time required by other dealers to make similar repairs. Labor is not paid on the warranty associated with repair parts purchased by the retail customer that are used on a product that is not currently in warranty time frame.
  • Page 43 30 day period. In these cases, the dealer must notify Ashland Industries in writing of the extenuating circumstance and advise that the continued use of the product will not enlarge the warranty claim.
  • Page 44 30 days from the date of failure to Ashland Industries, Inc. routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.

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