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Summary of Contents for Jäger Z80-M450.61 S
- Page 1 All manuals and user guides at all-guides.com Manual Z80-M450.61 S5 High Frequency Spindle Manual tool change...
- Page 2 All manuals and user guides at all-guides.com Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Performance data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
- Page 3 All manuals and user guides at all-guides.com Contents: Translation of the original manual 8.4.1 Air purity classes (ISO 8573-1)...... 22 Preliminary information 4 Purpose of the manual............ 4 8.4.2 Setting the sealing air ......... 22 Explanation of symbols used........... 4 Commissioning 23 Transport and packaging 5 Running-in schedule............
- Page 4 All manuals and user guides at all-guides.com Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü...
- Page 5 All manuals and user guides at all-guides.com Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü...
- Page 6 All manuals and user guides at all-guides.com Designated use Packaging of HF spindle All transport packaging materials can be recycled in appropriate disposal facil- ities. Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter.
- Page 7 All manuals and user guides at all-guides.com Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly.
- Page 8 All manuals and user guides at all-guides.com Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining.
- Page 9 All manuals and user guides at all-guides.com Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä...
- Page 10 All manuals and user guides at all-guides.com Technical description Technical description Connections of HF spindle Electrical connection Cooling water G 1/8" Sealing air G 1/8" 10 ( 36 ) Item no. 10204049, Revision 01...
- Page 11 All manuals and user guides at all-guides.com Technical description Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. Ü...
- Page 12 All manuals and user guides at all-guides.com Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax / 5 s S6-60% S1-100% Liquid cooled Rated power [kW] Voltage Current Motor data 3-phase asynchronous drive Motor technology (no brushes or sensors) Frequency...
- Page 13 All manuals and user guides at all-guides.com Technical Specifications Dimensions (*) = Clamping range Item no. 10204049, Revision 01 13 ( 36 )
- Page 14 All manuals and user guides at all-guides.com Technical Specifications Technical data sheet (KL3010 , AC-Motor) The power values (S1, S6, S2) are Motor type 3/7-2 valid for sinusoidal currents and voltages. Rated power 1,2 kW The power values of the HF spin- Rated rotation speed 50.000 rpm dle are dependent on the fre-...
- Page 15 All manuals and user guides at all-guides.com Technical Specifications Measured values: S2- Rated rotation speed 10.000 20.000 30.000 40.000 50.000 Pmax./5 s Speed 7.145 14.733 25.940 35.928 46.283 Frequency Rated power 0,231 0,68 1,204 1,68 2,056 Torque 0,309 0,441 0,443 0,446 0,424 Voltage...
- Page 16 All manuals and user guides at all-guides.com Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). grün-gelb 0,75 mm² green-yellow siehe Tabelle / see chart schwarz 0,14mm²...
- Page 17 All manuals and user guides at all-guides.com Technical Specifications Motor protection PTC 160°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V ...
- Page 18 All manuals and user guides at all-guides.com Technical Specifications Speed sensor (digital differential magneto resistor) Trouble-free evaluation requires good wiring. Ü Use twisted and shielded cables. Ü Connect the HF spindle based on the connection example shown below. Note: Resistor (Rx). If the resistor (Rx*) is already integrated in the evaluation unit (FC): Only connect signal and ground.
- Page 19 All manuals and user guides at all-guides.com Operating location Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. Clamp the HF spindle firmly. WARNING: Risk of injury due to flying parts.
- Page 20 All manuals and user guides at all-guides.com Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage 24] section.
- Page 21 All manuals and user guides at all-guides.com Installation Diameter of media supply line Ü The nominal size of the media supply lines can be found in the following table: Medium Compressed air 2.8 mm " 4 mm " Compressed air 4 mm "...
- Page 22 All manuals and user guides at all-guides.com Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max.
- Page 23 All manuals and user guides at all-guides.com Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle.
- Page 24 All manuals and user guides at all-guides.com Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä With maximum 50 % of rated speed.
- Page 25 All manuals and user guides at all-guides.com Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality.
- Page 26 All manuals and user guides at all-guides.com Tools for high speed cutting 10.1.1 Maximum tightening torques Excessive tightening torques (M ) can damage or destroy the collet, clamping nut, and collet mount of the shaft. Keep to the following values. Ü...
- Page 27 All manuals and user guides at all-guides.com Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still.
- Page 28 All manuals and user guides at all-guides.com Maintenance 12.2.2 With every tool change Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Clean the collet and the collet mount. Ü...
- Page 29 All manuals and user guides at all-guides.com Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still.
- Page 30 All manuals and user guides at all-guides.com Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies).
- Page 31 All manuals and user guides at all-guides.com Service and repairs 14.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable.
- Page 32 All manuals and user guides at all-guides.com Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 26]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis-...
- Page 33 All manuals and user guides at all-guides.com Service and repairs HF spindle vibrates/ Cause Troubleshooting oscillates Only use balanced tools. (Also see the "Tools for high speed cutting [} 26]" section.) Tool unsuitable Check whether the tool is suitable for the application. Check the tool for damage.
- Page 34 All manuals and user guides at all-guides.com Warranty Warranty In the case of legitimate complaints that relate to the goods and are recog- nized by the supplier, repair or redelivery must be performed according to the reasonably exercised discretion of the supplier for all parts that are rendered unusable or that are significantly impaired in terms of their usability prior to 2000 operating hours having elapsed –...
- Page 35 All manuals and user guides at all-guides.com Declaration of Incorporation Declaration of Incorporation Under the EC Machinery Directive The safety instructions of the Alfred Jäger GmbH product documentation supplied SF-Elektromaschinenbau must be observed. Siemensstr. 8 D-61239 Ober-Mörlen Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle...
- Page 36 All manuals and user guides at all-guides.com Alfred Jäger GmbH Jaeger Spindles North America, Corp. Siemensstraße 8 6611 Bay Circle, Suite 165 61239 Ober-Mörlen Norcross, GA 30071 GERMANY Alfred Jäger YouTube channel Scan this QR code with the Jäger app or +49 (0)6002-9123-0 +1 (770) 674-4480 any QR code scanner.
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