Related Manuals for ferrotec FCCW15211
Summary of Contents for ferrotec FCCW15211
- Page 1 Model No. FCCW15211 FCCA15211 FCCW24211 FCCA24211 FCCW50211 FCCA50211 FCCA30211 Compressor Thermostat Operation Manual Please read this operation manual carefully and keep it properly...
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Page 3: Packaged Items
If abnormal conditions, such as abnormal noise or smoke, or water leakage appeared, take the following actions: 2、 Stop water radiating water supply 1、 Shut down power. 3、 Contact an authorized Ferrotec dealer for repair Packaged items Qty. Item Product... -
Page 5: Table Of Contents
Contents Page Contents 1. Introduction ......................01 1.1. Scope and general description of use .............. 01 1.2. Operation by external communication .............. 01 1.3. Contents of operation manual................02 2. Safety Instructions ....................03 2.1. Before using the Chiller..................03 2.2. “Warning” label and “Caution” label ..............05 2.3. - Page 6 Page Contents 7. Preparation for Operation..................7.1. Preparation for circulating fluid................. 7.2. Power supply....................7.3. Grounding ...................... 7.4. Supply circulating fluid and drain..............7.5. Check. Repair....................8. Operation......................8.1. Power up......................8.2. How to operate....................9. Alarm........................9.1. Alarm code list....................10.
- Page 7 Abbreviations Abbreviation Meaning Alternating Current Auto Tuning Chap. Chapter Direct Current Electro Magnetic Interference EPDM Ethylene Propylene Diene Monomer Error International Electrotechnical Commission Liquid Crystal Display PE(Electricity) Protective Earth PE(Material) Polyethylene Proportional, Integral, Differentiate Polyphenylene Sulfide Process Value Return Received Data Select SER(No.) Serial(No.)
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Page 8: Introduction
The definition and construction of operation manual are described below. 1.1. Scope and general description of use The operation manual applies to operation method of FerroTec–brand Chiller FCCW15211/FCCA15211/FCCW24211/FCCA24211/FCCW50211/FCCA50211/FCCA30211 Chiller is air-to-liquid heat exchanger to be used to control the temperature (e.g. -
Page 9: Contents Of Operation Manual
1.3. Contents of operation manual 1) Chap.1 Introduction The definition and use of operation manual are described. 2) Chap.2 Safety Instructions Safety instruction, caution note, danger and warning, warning label land caution label and safety interlock used in this unit are described. 3) Chap.3 Caution on Installation The precautions for setting up and mounting this unit are described. -
Page 10: Safety Instructions
2. Safety Instructions 2.1. Before using the Chiller This chapter is dedicated for your safety during interaction with the product. The product is operated at high voltage. Therefore, not only those who operate the unit, but those who are in charge of service and who work nearby the product should read carefully and thoroughly understand descriptions related to safety in this manual before starting the work. - Page 11 Table2-1 Division of DANGER, WARNING, CAUTION, and NOTE These paragraphs highlight hazards that would cause serious or even fatal injuries to workers if handled improperly or important instructions are ignored. DANGER These These paragraphs highlights hazards that might cause serious injuries to workers if the appropriate procedure is not carried out or warnings are ignored.
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Page 12: Warning" Label And "Caution" Label
If abnormal conditions, such as abnormal noise or smoke, or water leakage appeared, take the following actions: 1、Shut down power. 2、Stop water radiating water supply. 3、Contact an authorized Ferrotec dealer for repair. 2.2.1.The position of attached “Warning” label and “Caution” label “Caution” label and “Warning” label WARNING HAZARDOUS VOLTAGE INSIDE ·... -
Page 13: Disposing Of Waste
2.3. Disposing of waste 2.3.1.Recovery of refrigerant and lubricating oil This product is Refrigerant recovery and destruction method Class I specific product. This product uses HFC and refrigerant oil. Please read the following instructions carefully and fully understand when collecting. Please contact your dealer if you have any questions. -
Page 14: Caution On Installation
3. Caution on Installation The transportation and installation of the unit should be completed by personnel with sufficient knowledge and experience of the product and system. Pay special attention to the safety of all personnel. 3.1. Transportation It is dangerous during transportation owing to the heavy product. Moreover, in order to prevent damage of the product, please observe the following contents when transporting it. -
Page 15: Installation
3.3. Installation If the air inlet of Chiller and the outlet opening is not enough, the cooling capacity decreases due to the rise of the ambient temperature, decrease of the radiating air flow. The following conditions should be met when installing the chiller. Moreover, when the exhaust duct is necessary, prepare it by customer. -
Page 16: Piping
3.4. Piping 1) Ensure the flow rate of the circulating fluid is as high as possible to maintain the temperature stability. Therefore, the length of the external piping should be minimized and internal diameter should be as large as possible. Piping must have sufficient strength for the maximum discharge pressure of the circulating circuit. -
Page 17: Unit Overview
4. Unit Overview 4.1. Method of identifying model Radiating Cooling Serial Custom- Product type method capacity number ization W Water-cooled High precision 152 1500W Low precision Air-cooled 242 2400W Multiple channel 502 5000W Rack mount type 302 3000W Power cable/plug 1 Chinese standard Power supply 2 European standard... -
Page 18: Appearance
4.3. Appearance The appearance and the outline dimensions are as shown below. FCCW15211/FCCW24211... - Page 19 FCCW50211 FCCA15211/FCCA24211/FCCA30211...
- Page 20 FCCA50211...
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Page 21: Outline Of Operation
4.4. Outline of operation The unit is operated as explained below. 4.4.1.Electrical diagram The unit is equipped with electrical circuits as shown below. Display Control Board Digital tube Switch optional Compressor Pressure Pressure Pressure Expansion Expansion Expansion Expansion Water level gauge reflux PT100-1 PT100-2... - Page 22 The circulating fluid system for air cooling in this product is as follows. Circulating Fluid Circuit Refrigerant Circuit Temperature Tank Circulating Fluid In Sensor Level Switch Temperature Temperature Sensor Sensor Circulating Fluid Out Comp Pressure Pressure Sensor Pump Sensor Air-cooled Radiator Drain Expansion valve...
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Page 23: Functions
4.5. Functions 4.5.1.Monitoring function This function can monitor the inlet and outlet temperature of the circulating fluid, the suction temperature of the compressor, the outlet pressure of the circulating water, the high and low pressure of the refrigerant circuit, and the running time of the pump/fan/compressor/complete machine. -
Page 24: Names And Functions Of Components
5. Names and Functions of Components The parts included into the unit have description and function individually. 5.1 Part layout FCCW15211、FCCW24211、FCCW50211 Handle Water tank cover Communication Connector Lever Gauge Power Switch Circulating Power Connector water inlet Circulating water outlet Cooling... - Page 25 FCCA24211/FCCA15211/FCCA30211 Power connector Display/Operation panel Alarm connector Tank lid with gasket External temperature sensor connector Communication connector Circulating fluid inlet Power switch Circulating fluid outlet Air outlet Air inlet Drain (circulating fluid drain port) Circulating fluid level gauge...
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Page 26: Air Filter
FCCA50211 Display/Operation panel Communication connector Tank lid with gasket Alarm connector External temperature sensor connector Power switch Power connector Circulating fluid outlet Circulating fluid inlet Air inlet Air outlet Air outlet Drain (circulating fluid drain port) Circulating fluid level gauge 5.2Air Filter Air Filter The Chiller adopts air-cooled heat exchanger not... -
Page 27: Specifications
6 .Specifications 6.1 Specification table Water-cooled chiller specification table Project Specifications Model No. FCCW15211 FCCW24211 FCCW50211 Cooling mode Vapor compression refrigeration Heat dissipation mode Water-cooled Control mode PID control Ambient temperature/humidity 5℃-40℃，35-70%RH Refrigerant R410A/R32 Quantity of Refrigerant 0.38kg 0.4kg 0.6kg Pure water/15% ethylene glycol in water Circulating fluid... - Page 28 Single-phase 220VAC±10%，50Hz/200VAC±10％，50Hz，60Hz Power supply 220-230VAC，60Hz Current overload protection 4.4A（220V） 6.5A（220V） 8.5A（220V） Rated current I/O、RS232/RS485 Communications Weight 42kg 46.5kg 72kg Accessories Power cable 6-1 Specifications ※ 1 Ambient temperature 25℃， cooling water temperature 25℃，Setting the temperature 20℃，Circulating flow rate fluid 7L/min. ※...
- Page 29 Temperature stability ±0.1°C ※ 2 Centrifugal pump, Centrifugal pump, Centrifugal pump,16.7L/min， Pump 50L/min head 17m 20L/min head 21m head 15.5m Approx 7.5L Tank volume IN/OUT Rc1/2 Port size Drain Wetted parts materail Stainless steel 304,EPDM,HDPE,PP,VMQ Single-phase 220VAC±10%，50Hz/200VAC±10％，50Hz，60Hz Power supply 220-230VAC，60Hz Current overload protection 4.4A（220V）...
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Page 30: Performance Chart
6.2 Performance chart Value on performance chart is not guaranteed value but representative value. The value used for consideration should not be the very limit for the safety. FCCW15211 Cooling capacity Fluid：water 3500 Cooling water 25℃ 3000 2500 Cooling water 32℃... -
Page 31: Pump Capacity
Pump capacity Fluid：water 2) Pump capacity Flow rate L/min FCCW50211 Cooling capacity Fluid：water 8000 Cooling water 25℃ 7000 6000 5000 1) Cooling capacity 4000 3000 Cooling water 39℃ 2000 Cooling water 32℃ 1000 Circulating fluid temperature/℃ Pump capacity Fluid：water 2) Pump capacity Flow rate L/min... - Page 32 FCCA15211 Cooling capacity Fluid：water 3000 2500 2000 1) Cooling capacity 1500 1000 Circulating fluid temperature/℃ Pump capacity Fluid：water 2) Pump capacity Flow rate L/min FCCA24211 Cooling capacity Fluid：water 3500 3000 2500 2000 1) Cooling capacity 1500 1000 Circulating fluid temperature/℃...
- Page 33 Pump capacity Fluid：water 2) Pump capacity Flow rate L/min FCCA50211 Cooling capacity Fluid：water 7000 6000 5000 4000 1) Cooling capacity 3000 2000 1000 Circulating fluid temperature/℃ Pump capacity Fluid：water 2) Pump capacity Flow rate L/min...
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Page 34: Heating Capacity
FCCA30211 Refrigeration capacity Fluid：water 5000 Ambient temperature 25℃ 4700 4400 4100 3800 3500 3200 1) Refrigeration cap acity 2900 2600 Ambient temperature 32℃ 2300 2000 1700 1400 Ambient temperature 40℃ 1100 Circulating liquid temperature（℃） Heating capacity Fluid：water 1500 1400 1300 1200 1100 1000... -
Page 35: Preparation For Operation
7. Preparation for Operation 7.1. Preparation for circulating fluid The piping for circulating fluid is connected as below. 1. The piping for circulating fluid is located at the rear side face. 2. The same fittings are used for IN and OUT of the circulating fluid. -
Page 36: Power Supply
7.2. Power supply The power supply shall be connected with attached power supply cable. Confirm the power supply at factory has enough capacity and the voltage is within specified value beforehand (with reference to electrical specifications of the power supply). This unit is provided with the power supply cable. -
Page 37: Check.repair
DANGER Never touch the switch with wet hands to avoid electrical shock. CAUTION Operation of the pump with the plenty of air left in the piping for prolonged period may cause the pump to break. Exhaust the air enough from the piping before starting operation of the pump. -
Page 38: Repair And Maintenance
4) Confirm there is no leakage of circulating fluid or no bending or crush of the piping of circulating fluid. 5) Confirm there is no abnormal sound or smell or abnormal heating of the case. CAUTION Remove the dust attached to a filter by vacuum cleaner to prevent degrading of performance. -
Page 39: Operation
8. Operation This chapter describes the detailed information on how to operate. 8.1. Power on When power is turned on, the nixie tube will display a horizontal line for about 10 seconds, then go to the home page. CAUTION Please do not use devices that generate electromagnetic radiation such as cellular phones near the product. - Page 40 The setting interface PV: parameter code. REMOTE P S I SV: current parameters. [Up/Down]Key : adjust the parameter ALARM setting status, automatic activation after parameter value flashes for 3 seconds. [SEL] key: start now. RUN/ MENU STOP Detailed parameter code definitions ALT+ PUMP RESET...
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Page 41: Operation Panel
8.2.1.Operation panel Item Category Description Display the current circulating fluid temperature, pressure, Digital display unit alarm code and other menu items (codes). （7 segment,4 bit） Display the setting value of circulating fluid output temperature or other menu settings. Have unit switching function. Display unit of temperature(Ex-factory ［℃］［°F］Light temp: ℃). - Page 42 8.2.2.Home page The first page: home page: (Short press [MENU] key on any interface to return to the home page Short press [SEL] key to display P1 parameter, i.e. outlet pressure) REMOTE P S I ALARM RUN/ MENU STOP ALT+ PUMP RESET LOCK AUTOTUNE...
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Page 43: Setup Page
Description Category Code Item Circulating fluid outlet Display the circulating fluid temperature outlet temperature. Circulating fluid inlet Display the circulating fluid temperature inlet temperature. Compressor suction Display compressor suction temperature temperature. Circulating fluid outlet Display the circulating fluid pressure outlet pressure. PH High pressure of Display the high pressure of refrigerant circuit. - Page 44 Category Description Item Code Set the ready signal (condition: READY bandwidth and READY SE.01 READY mode time are met at the same time) READY Set the temperature deviation of the prepared signal, and this SE.02 bandwidth function is closed at O. Set the time of the preparation signal (the duration after the temperature reaches the temperature deviation range of the SE.03...
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Page 45: Ready Mode
Description Category Item Code Reset the accumulated time of Reset the accumulated time SE.12 compressor operation of compressor operation. "PID" adjustment Proportional SE.13 "P" value "PID" adjustment Integral SE.14 “I" value "PID" adjustment SE.15 Differentiate “D" value Minimum temperature setting The lowest temperature alarm SE.16 of circulating fluid... - Page 46 The circulating fluid is in the ready state after 60 seconds from 18 ℃ to 22 ℃. Circulating fluid temp：PV SV:20℃ 60 sec 30 sec READY time READY signal （Less than 60sec） READY signal Factory setting Description Item Code READY mode READY bandwidth SE.01 Set ready signal.
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Page 47: Offset Temperature
4) Temperature shift function The function of controlling the discharge temperature of circulating liquid through offset temperature. Depending on the installation environment, there may be temperature deviation between the product and the customer's equipment. In order to compensate for this temperature deviation, we provide three offset functions (MODE1 to 3). -
Page 48: Power Failure Reset
CAUTION This function adjusts the offset temperature according to the circulating fluid discharge. The temperature range of circulating fluid of this product is controlled between 5.0℃ and 40.0 ℃ (41.0 ℉ and 104.0 ℉). When setting the set temperature of the circulating fluid to 5.0 ℃... - Page 49 Description Factory setting Item Code Antifreeze function Whether the antifreeze function is on. SE.07 Description Factory setting Set value Antifreeze function is OFF. Antifreeze function is ON. 8) Monitoring time of communication error Set the monitoring time for the "communication error" alarm of alarm number AL12. When this monitoring time is exceeded, an alert will occur.
- Page 50 Description Factory setting Set value ----- Not resettable (only in water-cooled situations) Do not reset. Reset turbine cumulative time Description Factory setting Set value Do not reset. Reset accumulated time of compressor 11) PID PID adjustment parameters can be set by users according to actual use. Different model has different PID factory setting values.
- Page 51 Description Factory setting Code Item Choose internal or external temperature IN or OUT temperature sensor to monitor the circulating fluid SE.17 sensor temperature 14) Circulating fluid conductivity Description Factory setting Code Item Setting the maximum limit of circulating Maximum limit setting of SE.18 fluid conductivity circulating fluid conductivity...
- Page 52 REMOTE P S I ALARM RUN/ MENU STOP ALT+ PUMP RESET LOCK AUTOTUNE UNIT Description Category Code Item Set the communication mode Co.01 Communication mode of this Set the specifications of serial Communication specification Co.02 Serial communication communi cation Local Co.03 Set local address Simple...
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Page 53: Communication Mode
Description Category Item Code Set the output signal function Contact output signal 1 Co.13 of contact output 1 function Set the output signal function Contact output signal 1 acts Co.14 of contact output 1 Contact output 1 selection Set the output signal alarm of Co.15 contact output 1 alarm... -
Page 54: Unit Address
设定值 说明 Descri ption Factory setting Set v alue RS-232C Rs485 3) Unit address Description Factory setting Item Code Co.03 Unit address Set the address of this unit. cription Factory setting Set value If the serial protocol setting is not a simple communication ---- protocol, it cannot be set or confirmed The setting range of slave address for simple... - Page 55 设定值 说明 出厂设定 Description Factory setting Set value No input signal Run/stop signal input External switch signal input (A connection) SV-A External switch signal input (B connection) SV-B 6) Contact input signal 1 form Description Factory setting Code Item Set contact input signal 1 input Contact input signal 1 form Co.06 configuration...
- Page 56 9) Set contact input signal 2 Description Factory setting Item Code Contact input signal 2 Set contact input Signal 2 Co.09 设定值 说明 Description 出厂设定 Factory setting Set v alue No input signal Run/st op signal input External switch signal input (A connection) SV-A External switch signal input (B connection) SV-B...
- Page 57 Description Factory setting Set value When the setting of contact input signal 2 is outside the ---- external switch signal input (A connection or B connection), it cannot be set and confirmed. Setting of contact input signal 2 OFF detection 0~10 timer.
- Page 58 14) Contact output signal 1 action Description Factory setting Code Item Set the output signal action of contact Contact output signal 1 Co.14 output 1 Action cription Factory setting Set value A connection B connection 15) Contact output signal 1 selection alarm Description Factory setting Code...
- Page 59 设定值 说明 出厂设定 escription Factory setting Set v alue No output sign Run signal output Remote status signal output Ready to complete status signal (TEMP reading) output op run alarm status signal output A.STP Run continuous alarm status signal output A.RUN Alarm status signal output Select alarm status signal output...
- Page 60 18) Contact output signal 2 selection alarm Description Factory setting Code Item Set the output signal alarm of contact Contact output signal 2 Co.17 AL.01 output 2 selection alarm cription Factory setting Set value When the contact output 2 function is set to select the alarm ---- status signal output, it cannot be set and confirmed.
- Page 61 20) Contact output signal 3 action Description Factory setting Code Item Set the output signal action of contact Contact output signal 3 Co.20 output 3 action cription Factory setting Set v alue A connection B connection 21) Contact output signal 3 selection alarm Description Factory setting Code...
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Page 62: Alarm
9. Alarm 9.1. Alarm code list (Display in main interface SV only when an alarm occurs) May reason･Repair method（After Description Category Code Status eliminate the causes, press the [Reset] key） Stop AL01 Low fluid level Low fluid level. Add fluid. Check ambient temperature and Circulating fluid high Stop... - Page 63 Communication connector for input and output contact. Fuse broken. DC line fuse open Technical support is required. Check AL14 whether the wiring is correct and whether the load exceeds 500mA. Circulating fluid output temperature Stop AL15 sensor error Temperature sensor short circuit or Circulating fluid return temperature Stop open circuit.
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Page 64: Appendix
10.Appendix The signal and shape of each connector and the method to calculate dew point are explained below. 10.1. Signal and style of connectors The signal and style of each connector attached to the Chiller are as shown on the table below. Description Signal Style and Part No. -
Page 65: Calculation Of Dew Point (From Psychometric Chart)
10.2. Calculation of dew point (from psychometric chart) Temperature Fig.10-1 Moisture air diagram 1) Measure the ambient temperature and relative humidity. 2) Plot the ambient temperature on the horizontal axis (Ex. 24℃), and then draw a perpendicular line. 3) Find the intersection (A) of the curve, which is equal to relative humidity (Ex. 50%). 4) Draw a line from point (A) parallel to horizontal axis, and find the intersection (B) of the curve for 100% relative humidity. -
Page 66: Refrigerant Temperature And Pressure Comparison Table
10.4. Refrigerant temperature and pressure comparison table R410A refrigerant temperature and pressure comparison table Absolute Absolute Absolute Temperature ℃ Temperature ℃ Temperature ℃ pressure Mpa pressure Mpa pressure Mpa 0.40 1.00 2.09 0.42 1.03 2.14 0.43 1.06 2.20 0.45 1.09 2.25 0.46 1.12... - Page 67 R32 refrigerant temperature and pressure comparison table Absolute Absolute Absolute Temperature ℃ Temperature ℃ Temperature ℃ pressure Mpa pressure Mpa pressure Mpa 0.406 1.011 2.135 0.421 1.042 2.19 0.437 1.074 2.245 0.454 1.107 2.302 0.471 1.14 2.359 0.488 1.174 2.418 0.506 1.209 2.478...
- Page 68 Pre sales technical consultation: 15967138668 After sales service hotline：(+86)-0571-86695070 Post code: 310053 Fax: 021-6432 5393 E-mail: wangyf@ferrotec.com.cn URL: www.ferrotec.com.cn Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © 2023 FerroTec Corporation All Rights Reserved...
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