AJAX ADF-710 Instruction Manual

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ADF-710

Instruction Manual

For your safety, read and fully understand this Instruction Manual

thoroughly before operation. Keep this Manual in a place of easy access.

If you have any questions, do not hesitate to contact us or your distributor.

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Summary of Contents for AJAX ADF-710

Page 1 ADF-710 Instruction Manual For your safety, read and fully understand this Instruction Manual thoroughly before operation. Keep this Manual in a place of easy access. If you have any questions, do not hesitate to contact us or your distributor.
Page 3 Welcome Thank you for choosing our Pants Topper ADF-710. This machine was delivered to you after thorough inspection at our plant. Please read this manual carefully for proper usage of this machine. Product Specifications Model ADF-710 Power 3-phase 4-wire, 380/400V, 50/60Hz, 1.6A Air Consumption 0.1 liter／cycle...
Page 4 Table of Contents WELCOME ........................1 Safety Guidelines ........................... 3 Hazardous Area ..........................6 Electrically Live Area ....................6 High Temperature Area .................... 7 Safety Labels on the Machine ....................8 Main Parts ............................10 ............. Name and Function of Operational Components ..................
Page 5 Safety Guidelines Warning labels are placed on the machine in order to prevent an operator and others from injury, and to ensure proper and safe operation. For most parts, labels are placed on the operational area of the machine. Use this product safely upon reading this manual and understand the warning labels on the machine. Keep this manual as it will be needed in the future.
Page 6 WARNING ■ Installation Shock Hazard ■ Installation and rigging of this product Do not put a finger or metal into the should be performed only by an authorized machine or Control Box. Sankosha distributor or by qualified personnel who has read this manual. It may cause electric shock or fire.
Page 7 CAUTION ■ Damage by Water ■ Cleaning When the machine is damaged by water, Both the main power switch and the breaker should be off when cleaning. do not use. Ask a local distributor for maintenance or repair. It may cause electric shock, injury, fire or It may cause electric shock without power- accident.
Page 8 Hazardous Area Electrically Live Area DANGER Control box has terminals with lethal voltage. -Only trained maintenance personnel can open the control box. -Turn off the power before opening the control box. Ignoring this warning will result in serious injury or death due to electric shock. Control Box...
Page 9 High Temperature Area CAUTION This machine has steam piping and high temperature area which get extremely hot during operation. Never touch the steam piping and high temperature area during operation. Keep hands away from the above area about 30 minutes after the steam turns off. Ignoring this warning may cause of burns.
Page 10 Safety Labels on the Machine （Inside Control Box) ② ③ ① It may cause electric shock. ④ Before opening Control Box or maintenance, always turn the power off. High pressure air! ⑤ Before maintenance, close air valve and drain residual pressure. High pressure steam! ⑥...
Page 11 Main Parts Front Side Control Box Operating Switch Waist Holder Solenoid Valve Blower Motor Filter Rear Side Steam Gauge Foot Peda l Steam Inlet Waist Expander Plate Steam Outlet Regulator（Air Inlet）...
Page 12 Operating Switch ・ Control Box ⑥ ② ⑤ ③ ④ ① ① Power Switch The switch for main power. Turn the power ON by pushing the black button. Turn the power OFF by pushing the red button. ② Steam Timer Turn this dial to change the steam injection time of automatic operation.
Page 13 Operating Procedure Follow the procedure for proper operation. CAUTION Improper operation can cause mechanical failure or injury to operators. Supply Compressed Air ● The standard air pressure for this machine is 0.3MPa. Always make sure that the pressure is set at 0.3Mpa. 0.3MPa If the air pressure does not reach its standard level, set the air pressure properly following the procedure below.
Page 14 Turn the Power On 1. Turn the power switch ON by pushing the Black Button at the front side of the Control Box. Steam Timer → The Power Lamp Lights Up. The machine can be operable. Blower Timer Power Lamp Set the Timer If you want to change the Steam Timer or the Blower Timer (for laundered or dry-cleaned garment) according to the...
Page 15 Set the Pants ・Operate the machine carefully so that your hands or garment are not pinched CAUTION in the machine while in motion. 1. Step the foot Pedal → The waist expander plate gets narrowed when the foot pedal is steped. Waist expander plate Topper Cover Step the...
Page 16 Release the foot pedal to tighten the waist. →The Waist Expander Plate moves backward and it holds the pants. ・Hold the front of the pants by both hands, and step the pedal by pulling the pants slightly front. You can set the pants firmly. ・Set pants front aligned with the Waist Expander.
Page 17 Start Button 4. Push the Start Button. →The Automatic operation starts to work. The machine will work in the following step: Steam⇒Blower The process of each step will work for a time set by the respective timers. ※Cancellation of automatic operation Automatic operation can be cancelled by pushing either Steam button or Blower button during operation.
Page 18 How to Replace the Cover Turn the power off and let the machine cool down completely, before replace the CAUTION cover . Ignoring this warning may result in burns or injury. Topper Cover Topper Silicone Pocket Fastener Align top of the Topper Cover to Hook the loop to the left bolt as Open fastener and set the Topper...
Page 19 Hook the string to the rear of Same as ⑩ Same as ⑩. the top frame. ⑩ ⑪ ⑫ Ｃ String A’,B’,C’together and put Pull up the string C’and hook the into the cover and close the Close fastener. loop to the right bolt Velcro.
Page 20 Daily Maintenance CAUTION Read and comprehend carefully this Daily Maintenance thoroughly before operation. Keep this manual in a safe place for easy access at all times. The Checking cycle will differ: daily or yearly, according to the item or area that requires maintenance. Use the "Check Item List"...
Page 21 Check Item (Daily) 1. Air Pressure： Fig.1 Make sure if the air pressure gauge at the regulator is at the standard level. See “Main Devices” and “Operating Procedure* Suplly Compressed Air” in the Instruction Manual for the installation location and standard pressure level. ［How to Adjust Pressure］...
Page 22 Steam Pressure Gauge 3. Steam Pressure： Fig.3 Make sure the steam pressure gauge is 0.5MPa. If the steam pressure is lower than 0.5Mpa, supply enough steam pressure. 4. Steam Trap： Fig.3 Check to see if the Steam Trap works properly. If not, it may malfunction.
Page 23 Spare Parts List Index 1 : Moving Parts 2 : Solenoid Valve / Pneumatic Item 3 : Steam Piping 4 : Switches 5 : Cover Diagram...
Page 24 1 : Moving Parts REV:0...
Page 25 1 : Moving Parts REV:0 Part Name Part Code Q'ty Remark 101 Cylinder B0B014 Waist Expander 102 Spead Controller C1A065 103 Motor G1C018 104 Spring Foot Pedal H0F057 105 Long air joint C0E014 Foot Pedal 106 Valve B2V002 Foot Pedal 107 Air Joint C0E006 Foot Pedal...
Page 26 2 : Solenoid Valve/Pneumatic Item REV:0...
Page 27 2 : Solenoid Valve/Pneumatic Item REV:0 Part Name Part Code Q'ty Remark 201 Manifold Valve A0F171 include 202～205 202 Solenoid Valve A0E042 for Steam Valve 203 Air Joint C0C052 204 Silenser C0A003 205 Air Joint C0C004 206 Regulator D0C004 207 Air Joint C0C019...
Page 28 Steam Piping REV:0...
Page 29 Steam Piping REV:0 Part Name Part Code Q'ty Remark 301 Steam Valve A0G013 302 Silenser C0A001 303 Air Joint C0E001 304 Radiator RD145-001-0 305 Steel Muffler J0A001 306 Steam Gauge J0A003 307 Y Type Strainer J2M012...
Page 30 4 : Switches REV:1...
Page 31 4 : Switches REV:1 Part Name Part Code Q'ty Remark 401 Push Button Swtch 21I187 Steam（White） 402 Push Button Swtch 21I188 Start（Green） 403 Selector Swtch 21I193 Blower（Black） 0002～ 404 Breaker Switch 21C004 Power...
Page 32 5 : Cover Diagram REV:0 Part Name Part Code Q'ty Remark 501 Topper Cover S1D569 502 Topper Silicone 15mm S1D570 503 Cylinder Silicone Cushion (Front) S1D573 504 Cylinder Silicone Cushion (Rear) S1D574...
Page 33 Attached Diagram Button Diagram Electric Connection Diagram 1/2～2/2 Steam Piping Diagram All Air System...
Page 34 Button Diagram...
Page 35 2L2 2L3 1-L1 3-L2 5-L3 2-T1 4-T2 6-T3 U V W U V W U V W 3～ Blower Motor ﾌﾞﾛﾜｰﾓｰﾀｰ 3Ph 400V 0.4kw 50/60Hz 1.2A ADF-710 Type 2019 08 30 Page ADF710-V1 Date Model （ YYYY/MM/DD) ～ Approved Designed...
Page 36 Steam ｽﾁｰﾑﾎﾞﾀﾝ (白) Button (White) Steam Timer SW3-NO Steam ｽﾁｰﾑ Blower Timer Blower ﾌﾞﾛﾜｰﾎﾞﾀﾝ (黒) Blower Motor ON Button (Black) SW2-NO A1(+) A2(-) ADF-710 Type ADF710-V1 2019 08 30 Page Model Date （ YYYY/MM/DD) ～ Approved Designed Software Checked ～...
Page 37 Steam Piping Diagram ① Radiator ： RD145-001-0 ② Steam Valve ： VND104D-10A ③ Steam Gauge ： AMT7/16 60Φ 1.6MPa ④ Y Type Strainer ： SY-5 100mesh 15A ⑤ Steel Muffler ： SBN-38...
Page 40 Sankosha Manufacturing Co.,Ltd. 988 Kanoya Cho, Hachioji, Tokyo 193-0815 JAPAN T e l： 81-42-621-1181 F a x： 81-42-620-0751 URL： http://overseas.sankosha-mfg.com/ Distributor ADF-710-V1 Rev.2 2020. 8...