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Maintenance AC MOTOR CONTROLLER ESC030AC, ESC035AC, ESC040AC [B883] PART NO. 550002999 2200 YRM 1415...
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• Keep the tools clean and in good condition. • Always use YALE APPROVED parts when making repairs. Replacement parts must meet or exceed the specifications of the original equipment manufacturer. • Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force to re- move parts.
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2200 YRM 1415 General General INTRODUCTION The capacitor in the transistor controller(s) can hold an electrical charge after the battery is Procedures are outlined for controller programming disconnected. To prevent an electrical shock and and troubleshooting. personal injury, discharge the capacitor(s) before inspecting or repairing any component in the DISCHARGING THE CAPACITORS drive unit compartment.
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Parameters 2200 YRM 1415 Legend for Figure 1 1. B- TERMINAL 2. B+ TERMINAL 3. JUMPER LEADS 4. 200-OHM, 2-WATT RESISTOR 6. Remove the resistor from the controller and reinstall the electrical compartment cover before returning the lift truck to service. DC Battery AC RMS Type...
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2200 YRM 1415 Parameters Table 1. Parameter Values (Dash Display Software v3.0) Parameter Function Range Default TOP SPEED FWD Max speed forward. 0.5 to 7.2 mph 7.1 mph TOP SPEED REV Max speed reverse. 0.5 to 7.2 mph 7.1 mph ACCEL MODE (1 −...
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Parameters 2200 YRM 1415 Table 1. Parameter Values (Dash Display Software v3.0) (Continued) Parameter Function Range Default 4TH AUX OUT SPEED Adjusts pump motor 6 to 30% of max speed 10%, depends on 4th speed and current to type selected. 3 - No 4th Aux prop valve when 4th function.
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2200 YRM 1415 Parameters Table 2. Parameter Values (Dash Display Software v3.02) Parameter Function Range Default TOP SPEED FWD Max speed forward. 0.5 to 7.2 mph 7.1 mph TOP SPEED REV Max speed reverse. 0.5 to 7.2 mph 7.1 mph ACCEL MODE (1 −...
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Parameters 2200 YRM 1415 Table 2. Parameter Values (Dash Display Software v3.02) (Continued) Parameter Function Range Default HYD MTR DEC Sets hydraulic motor 0.3-10 seconds deceleration time (ramp down). SIDE SHIFT SPEED Adjusts pump motor 6 to 50% of max speed speed and current to Aux prop valve when SS is requested.
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2200 YRM 1415 Parameters Table 2. Parameter Values (Dash Display Software v3.02) (Continued) Parameter Function Range Default BDI MIN ADJ Scale to adjust the 0 to 9 battery voltage which the truck considers to be "0" BDI bars. BDI ADJ STARTUP Scale to adjust how 0 to 9 many BDI bars are dis-...
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Parameter Descriptions 2200 YRM 1415 Table 2. Parameter Values (Dash Display Software v3.02) (Continued) Parameter Function Range Default SPEED UNIT Sets the units of MPH / KPH measure for speed values. TEMP UNIT Sets the units of F / C measure for temperature values.
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2200 YRM 1415 Parameter Descriptions TILT SPEED FREE • 1 = 4th Function with Interlock – Use for a clamping type attachment. Units are in percent of max speed. Increasing the set- • 2 = 4th ting will increase the speed of tilt when forks are be- Function with Push/Pull –...
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Parameter Descriptions 2200 YRM 1415 LIFT INTERRUPT • 10 = Forward Travel OR Lowering • 11 = Forward OR Reverse Travel OR Lowering The lift interrupt feature stops lift operation when the • 12 = Lifting OR Lowering; battery discharge indicator (BDI) reads empty to pro- tect the battery from excessive discharge and possi- •...
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2200 YRM 1415 Troubleshooting SIMULTANEITY SPEED UNIT This parameter setting governs whether simultaneous This parameter sets the units of measure for the activation of hydraulic and traction functions is al- speed value. lowed. "0" = no simultaneity, "1" = limited simultaneity, TEMP UNIT and "2"...
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Troubleshooting 2200 YRM 1415 Many faults noted by lift truck systems are the result The controller senses the following types of malfunc- of loose wiring connections and/or broken or shorted tion: wiring within the lift truck. Begin the troubleshooting • Input voltages that are too high or too low process by carefully inspecting the wiring involving •...
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2200 YRM 1415 Troubleshooting Table 3. Fault Codes (Continued) Code Description 08961 One of the on/off valve coil is detected as shorted - (LH Node 4) Node 4 12544 Wrong Battery voltage connected to truck, or out of range - (RH Node 5) Node 5 12546 Battery empty or below maximum discharge level - (RH Node 5)
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Troubleshooting 2200 YRM 1415 Table 3. Fault Codes (Continued) Code Description 21570 Contactor detected as stuck closed - (RH Node 5) Node 5 21834 Joystick detected fault in Hoist Axis Node 22 25186 Acceleration Parameter greater than preceding mode. Node 3 29456 Device has indicated internal temperature exceeds 85°C or is lower than -40°C Node 3 (4)
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2200 YRM 1415 Troubleshooting Table 4. Basic Checks Basic Checks Probable Causes and Test Procedures 1. Perform the following checks with power OFF and capacitor discharged. See Discharging the Capacitors. a. Check battery: • Check battery voltage to have measured voltage indicated on data plate. •...
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Troubleshooting 2200 YRM 1415 Table 5. CANbus Test (Continued) CANbus Test Probable Causes and Test Procedures Joystick CPS52, Pin 3 CPS52, Pin 2 Dash Display CPS20, Pin 3 CPS20, Pin 4 Hoist Pump Controller CPS15, Pins 21 and 12 CPS15, Pin 20 Right Traction Controller CPS41, Pin 28 CPS41, Pin 27...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 00247 Re-key only RH Traction, Display Node 3 (16) DESCRIPTION BEHAVIOR Serial number mis-match between RH Traction Traction limited to Mode 1, lowering allowed. (master) and display. Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 247 (cont) 00247 Re-key only RH Traction, Display Node 3 (16) DESCRIPTION BEHAVIOR Serial number mis-match between RH Traction Traction limited to Mode 1, lowering allowed. (master) and display. Probable Causes and Test Procedures 4.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 247 (cont) 00247 Re-key only RH Traction, Display Node 3 (16) DESCRIPTION BEHAVIOR Serial number mis-match between RH Traction Traction limited to Mode 1, lowering allowed. (master) and display. Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 247 (cont) 00247 Re-key only RH Traction, Display Node 3 (16) DESCRIPTION BEHAVIOR Serial number mis-match between RH Traction Traction limited to Mode 1, lowering allowed. (master) and display. Probable Causes and Test Procedures 5.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 4098 4098 Re-key Or Recalibrate RH Traction Node 3 DESCRIPTION BEHAVIOR The steer potentiometer is out of calibration - No traction at startup, and limited to mode 1 in (RH Node 3) operation.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 4098 4098 Re-key Or Recalibrate RH Traction Node 3 DESCRIPTION BEHAVIOR The steer potentiometer is out of calibration - No traction at startup, and limited to mode 1 in (RH Node 3) operation.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8784 8784 Re-key only RH Traction Node 3 DESCRIPTION BEHAVIOR Contactor driver coil short to Battery All functions stopped & brake drops. Truck disabled. Negative (B−) or open circuit detected - (RH Node 3) Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8784 8784 Re-key only RH Traction Node 3 DESCRIPTION BEHAVIOR Contactor driver coil short to Battery All functions stopped & brake drops. Truck disabled. Negative (B−) or open circuit detected - (RH Node 3) Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8786-3 8786 Automatic RH Traction Node 3 DESCRIPTION BEHAVIOR Line Contactor or Electric Brake coil short to Parking brake drops, all truck functions disabled. Battery Positive (B+) detected - (RH Node 3) Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8786-3 8786 Automatic RH Traction Node 3 DESCRIPTION BEHAVIOR Line Contactor or Electric Brake coil short to Parking brake drops, all truck functions disabled. Battery Positive (B+) detected - (RH Node 3) Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8786-3 8786 Automatic RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Line Contactor or Electric Brake coil short Parking brake drops, all truck functions disabled. detected - (RH Node 3) Probable Causes and Test Procedures 7.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8786-4 8786 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR Electric Brake coil short detected - (LH Node 4) Parking brake drops, all truck functions disabled. Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8786-4 8786 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR Electric Brake coil short detected - (LH Node 4) Parking brake drops, all truck functions disabled. Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8961-3 8961 Automatic RH Traction Node 3 DESCRIPTION BEHAVIOR One of the on/off valve coil is detected as Specific coil function disabled, determined by shorted or open circuit - (RH Node 3) operational test.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8961-3 8961 Automatic RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR One of the on/off valve coil is detected as Specific coil function disabled, determined by shorted or open circuit - (RH Node 3) operational test.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8961-3 8961 Automatic RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR One of the on/off valve coil is detected as Specific coil function disabled, determined by shorted or open circuit - (RH Node 3) operational test.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8961-4 8961 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR One of the on/off valve coil is detected as Specific coil function disabled, determined by shorted or open circuit - (LH Node 4) operational test.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8961-4 8961 Automatic LH Traction (cont) Node 4 DESCRIPTION BEHAVIOR One of the on/off valve coil is detected as Specific coil function disabled, determined by shorted or open circuit - (LH Node 4) operational test.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 8961-4 8961 Automatic LH Traction (cont) Node 4 DESCRIPTION BEHAVIOR One of the on/off valve coil is detected as Specific coil function disabled, determined by shorted or open circuit - (LH Node 4) operational test.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12544 12544 Re-key RH Traction Node 5 DESCRIPTION BEHAVIOR Wrong Battery voltage connected to truck, or out Truck disabled. of range - (RH Node 5) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12544 12544 Re-key RH Traction Node 5 DESCRIPTION BEHAVIOR Wrong Battery voltage connected to truck, or out Truck disabled. of range - (RH Node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12544 12544 Re-key RH Traction (cont) Node 5 DESCRIPTION BEHAVIOR Wrong Battery voltage connected to truck, or out Truck disabled. of range - (RH Node 5) Probable Causes and Test Procedures 4.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12544 12544 Re-key RH Traction (cont) Node 5 DESCRIPTION BEHAVIOR Wrong Battery voltage connected to truck, or out Truck disabled. of range - (RH Node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12544 12544 Re-key RH Traction (cont) Node 5 DESCRIPTION BEHAVIOR Wrong Battery voltage connected to truck, or out Truck disabled. of range - (RH Node 5) Probable Causes and Test Procedures 5.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12546 12546 Re-key RH Traction Node 3 DESCRIPTION BEHAVIOR Battery empty or below maximum discharge Truck disabled, contactor does not pull in. level - (RH Node 3) Probable Causes and Test Procedures Verify a proper battery (36V Nominal) is connected to the truck.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12546 12546 Re-key RH Traction Node 3 DESCRIPTION BEHAVIOR Battery empty or below maximum discharge Truck disabled, contactor does not pull in. level - (RH Node 3) Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12546 12546 Re-key RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Battery empty or below maximum discharge Truck disabled, contactor does not pull in. level - (RH Node 3) Probable Causes and Test Procedures 4.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12546 12546 Re-key RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Battery empty or below maximum discharge level Truck disabled, contactor does not pull in. - (RH Node 3) Probable Causes and Test Procedures 5.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12576-3 4 12576 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction U, V, W bridge voltage out of range (low Traction Disabled. or high) with MOSFETs off - (LH Node 4, RH Node 3) Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12576-3 4 12576 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction U, V, W bridge voltage out of range (low Traction Disabled. or high) with MOSFETs off - (LH Node 4, RH Node 3) Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12576-3 4 12576 Re-key only LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction U, V, W bridge voltage out of range (low Traction Disabled. or high) with MOSFETs off - (LH Node 4, RH Node 3) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12576-5 12576 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR Traction U, V, W bridge voltage out of range (low Pump Disabled. No Lift / Aux Hydraulic functions. or high) with MOSFETs off - (Pump Node 5) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12576-5 12576 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR Traction U, V, W bridge voltage out of range (low Pump Disabled. No Lift / Aux Hydraulic functions. or high) with MOSFETs off - (Pump Node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12576-5 12576 Re-key only Pump (cont) Node 5 DESCRIPTION BEHAVIOR Traction U, V, W bridge voltage out of range (low Pump Disabled. No Lift / Aux Hydraulic functions. or high) with MOSFETs off - (Pump Node 5) Probable Causes and Test Procedures 4.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12592 12592 Re-key only RH Traction, LH Traction, Pump Node 3 ( 4 ) ( 5 ) DESCRIPTION BEHAVIOR Drive capacitor voltage too low or pre-charge not Contactor does not pull in. complete - (RH Node 3) Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12592 12592 Re-key only RH Traction, LH Traction, Pump Node 3 ( 4 ) ( 5 ) DESCRIPTION BEHAVIOR Drive capacitor voltage too low or pre-charge not Contactor does not pull in. complete - (RH Node 3) Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12592 12592 Re-key only RH Traction, LH Traction, (cont) Pump Node 3 ( 4 ) ( 5 ) DESCRIPTION BEHAVIOR Drive capacitor voltage too low or pre-charge not Contactor does not pull in. complete - (RH Node 3) Probable Causes and Test Procedures 9.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12812 12812 Return to Neutral Joystick Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Traction Traction Regen brake to stop, traction disabled. Axis - (Joystick Node 22) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12812 12812 Return to Neutral Joystick Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Traction Traction Regen brake to stop, traction disabled. Axis - (Joystick Node 22) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12812 12812 Return to Neutral Joystick (cont) Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Traction Traction Regen brake to stop, traction disabled. Axis - (Joystick Node 22) Probable Causes and Test Procedures 5.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12812 12812 Return to Neutral Joystick (cont) Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Traction Traction Regen brake to stop, traction disabled. Axis - (Joystick Node 22) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12824 12824 Re-key Or Recalibrate RH Traction Node 3 DESCRIPTION BEHAVIOR Steering potentiometer is detected to be out of No Traction at startup. While operational, will regen programmed range - (RH Node 3) down and be limited to Mode 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12824 12824 Re-key Or Recalibrate RH Traction Node 3 DESCRIPTION BEHAVIOR Steering potentiometer is detected to be out of No Traction at startup. While operational, will regen programmed range - (RH Node 3) down and be limited to Mode 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12829 12829 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR Driver for steer enable (A19 output) hardware Traction Disabled. While operating will regen brake to fault - (Pump Node 5) a stop.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12829 12829 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR Driver for steer enable (A19 output) hardware Traction Disabled. While operating will regen brake to fault - (Pump Node 5) a stop.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12834 12834 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Electric brake coil driver is shorted or open cir- Truck regens to stop, and traction disabled once stop- cuit, always disengaged - (LH Node 4, ped.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12834 12834 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Electric brake coil driver is shorted or open cir- Truck regens to stop, and traction disabled once stop- cuit, always disengaged - (LH Node 4, ped.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12834 12834 Re-key only LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Electric brake coil driver is shorted or open cir- Truck regens to stop, and traction disabled once stop- cuit, always disengaged - (LH Node 4, ped.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12835 12835 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Electric brake coil driver is damaged, not able to Traction always disabled. Hydraulic functions are al- disengage the brake - (LH Node 4, RH Node 3) lowed.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12835 12835 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Electric brake coil driver is damaged, not able to Traction always disabled. Hydraulic functions are al- disengage the brake - (LH Node 4, RH Node 3) lowed.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 12835 12835 Re-key only LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Electric brake coil driver is damaged, not able to Traction always disabled. Hydraulic functions are disengage the brake - (LH Node 4, RH Node 3) allowed.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13312-3 13312 Automatic RH Traction Node 3 DESCRIPTION BEHAVIOR Damaged on/off coil driver, unable to activate Side Shift, Aux Outputs, and Load Hold Valve do not coil - (RH Node 3) operate.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13312-3 13312 Automatic RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Damaged on/off coil driver, unable to activate Side Shift, Aux Outputs, and Load Hold Valve do not coil - (RH Node 3) operate.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13312-3 13312 Automatic RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Damaged on/off coil driver, unable to activate Side Shift, Aux Outputs, and Load Hold Valve do not coil - (RH Node 3) operate.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13316 13316 Automatic RH Traction Node 3 DESCRIPTION BEHAVIOR Proportional lowering valve coil circuit open - Unable to lower forks. (RH Node 3) Probable Causes and Test Procedures 1. Is only lower functionality disabled? YES- Proceed to step 2.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13316 13316 Automatic RH Traction Node 3 DESCRIPTION BEHAVIOR Proportional lowering valve coil circuit open - Unable to lower forks. (RH Node 3) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13316 13316 Automatic RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Proportional lowering valve coil circuit open - Unable to lower forks. (RH Node 3) Probable Causes and Test Procedures 5.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13320 13320 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR SV2A Tilt Forward valve coil circuit is open - Tilt forward inoperative, but other pump functions still (LH Node 4) work.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13320 13320 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR SV2A Tilt Forward valve coil circuit is open - Tilt forward inoperative, but other pump functions still (LH Node 4) work.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13328 13328 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR PV3 Aux proportional valve coil is open - (LH Auxiliary functions will not operate. Lift/Lower still op- Node 4) erable. Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 13328 13328 Automatic LH Traction Node 4 DESCRIPTION BEHAVIOR PV3 Aux proportional valve coil is open - (LH Auxiliary functions will not operate. Lift/Lower still op- Node 4) erable. Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 17168 17168 Temperature below maxi- RH & LH Traction, Pump Node 3 ( 4 ) ( 5 ) DESCRIPTION BEHAVIOR Controller has indicated internal temperature ex- Maximum current limit will be linearly reduced until ceeds 85°C or is lower than -40°C temperature returns below thresholds.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21569 21569 Re-key only RH Traction Node 3 DESCRIPTION BEHAVIOR Contactor is open, not closing when coil is Parking brake dropped, all functions disabled. energized - (RH Node 3) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21569 21569 Re-key only RH Traction Node 3 DESCRIPTION BEHAVIOR Contactor is open, not closing when coil is Parking brake dropped, all functions disabled. energized - (RH Node 3) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21569 21569 Re-key only RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Contactor is open, not closing when coil is ener- Parking brake dropped, all functions disabled. gized - (RH Node 3) Probable Causes and Test Procedures 6.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21570 21570 Re-key only RH Traction Node 3 DESCRIPTION BEHAVIOR Contactor detected as stuck closed - (RH Node 3) Parking brake dropped, all functions disabled. Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21570 21570 Re-key only RH Traction Node 3 DESCRIPTION BEHAVIOR Contactor detected as stuck closed - (RH Node 3) Parking brake dropped, all functions disabled. Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21570 21570 Re-key only RH Traction (cont) Node 3 DESCRIPTION BEHAVIOR Contactor detected as stuck closed - (RH Node 3) Parking brake dropped, all functions disabled. Probable Causes and Test Procedures 5.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21834 21834 Return to Neutral Joystick Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Hoist Axis Halt Pump, hydraulic functions disabled, Load hold valve closes. Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21834 21834 Return to Neutral Joystick Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Hoist Axis Halt Pump, hydraulic functions disabled, Load hold valve closes. Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21834 21834 Return to Neutral Joystick (cont) Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Hoist Axis Halt Pump, hydraulic functions disabled, Load hold valve closes. Probable Causes and Test Procedures 5.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 21834 21834 Return to Neutral Joystick (cont) Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in Hoist Axis Halt Pump, hydraulic functions disabled, Load hold valve closes. Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 25186 21586 Change Parameter and RH Traction Motor Rekey Node 3 DESCRIPTION BEHAVIOR Acceleration Parameter greater than preceding Truck operational, limited to Mode 1 (lowest mode. (RH Node 3) performance mode).
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-3, 4 29456 Return to Neutral LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Motor Encoder Locked - (LH Node 4, RH Node 3) Traction speed limited to limp mode. Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-3, 4 29456 Return to Neutral LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Motor Encoder Locked - (LH Node 4, RH Node 3) Traction speed limited to limp mode. Probable Causes and Test Procedures 4.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-3, 4 29456 Return to Neutral LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Motor Encoder Locked - (LH Node 4, RH Node 3) Traction speed limited to limp mode. Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-3, 4 29456 Return to Neutral LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Motor Encoder Locked - (LH Node 4, RH Node 3) Traction speed limited to limp mode. Probable Causes and Test Procedures 7.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-3, 4 29456 Return to Neutral LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Motor Encoder Locked - (LH Node 4, RH Node 3) Traction speed limited to limp mode. Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-5 29456 Re-key required Pump Node 5 DESCRIPTION BEHAVIOR Motor Encoder Locked ( Encoder feedback not Pump functions disabled, lower allowed. matching motor speed) - (Pump Node 5) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-5 29456 Re-key required Pump Node 5 DESCRIPTION BEHAVIOR Motor Encoder Locked ( Encoder feedback not Pump functions disabled, lower allowed. matching motor speed) - (Pump Node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-5 29456 Re-key required Pump (cont) Node 5 DESCRIPTION BEHAVIOR Motor Encoder Locked ( Encoder feedback not Pump functions disabled, lower allowed. matching motor speed) - (Pump Node 5) Probable Causes and Test Procedures 4.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-5 29456 Re-key required Pump (cont) Node 5 DESCRIPTION BEHAVIOR Motor Encoder Locked ( Encoder feedback not Pump functions disabled, lower allowed. matching motor speed) - (Pump Node 5) Probable Causes and Test Procedures...
Page 106
Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-5 29456 Re-key required Pump (cont) Node 5 DESCRIPTION BEHAVIOR Motor Encoder Locked ( Encoder feedback not Pump functions disabled, lower allowed. matching motor speed) - (Pump Node 5) Probable Causes and Test Procedures 7.
Page 107
2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 29456-5 29456 Re-key required Pump (cont) Node 5 DESCRIPTION BEHAVIOR Motor Encoder Locked ( Encoder feedback not Pump functions disabled, lower allowed. matching motor speed) - (Pump Node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 50100 50100 Return to Neutral Joystick Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in one of the auxiliary Specific button at fault, function disabled. function buttons, stuck on- (Joystick Node 22) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 50100 50100 Return to Neutral Joystick Node 22 DESCRIPTION BEHAVIOR Joystick detected fault in one of the auxiliary Specific button at fault, function disabled. function buttons, stuck on- (Joystick Node 22) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-3 4 65513 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-3 4 65513 Re-key only LH or RH Traction Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-3 4 65513 Re-key only LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-3 4 65513 Re-key only LH or RH Traction (cont) Node 3 ( 4 ) DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-5 65513 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes. - (Pump node 5) Probable Causes and Test Procedures 1.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-5 65513 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes. - (Pump node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-5 65513 Re-key only Pump (cont) Node 5 DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes. - (Pump node 5) Probable Causes and Test Procedures 4.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65513-5 65513 Re-key only Pump (cont) Node 5 DESCRIPTION BEHAVIOR Traction detects short in power MOSFETs before Truck Disabled, contactor does not close. contactor closes. - (Pump node 5) Probable Causes and Test Procedures...
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-3 4 65527 Re-key only LH or RH Traction, Pump, Dash Node 3 ( 4 ) DESCRIPTION BEHAVIOR CAN messages are not being received from other If LH or RH Traction, Inverse braking, traction disa- nodes - (RH Node 3, LH Node 4) bled.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-3 4 65527 Re-key only LH or RH Traction, Pump, Dash Node 3 ( 4 ) DESCRIPTION BEHAVIOR CAN messages are not being received from other If LH or RH Traction, Inverse braking, traction disa- nodes - (RH Node 3, LH Node 4) bled.
Page 120
Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-3 4 65527 Re-key only LH or RH Traction, Pump, (cont) Dash Node 3 ( 4 ) DESCRIPTION BEHAVIOR CAN messages are not being received from other If LH or RH Traction, Inverse braking, traction disa- nodes - (RH Node 3, LH Node 4) bled.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-3 5 65527 Re-key only RH Traction, Pump Node 3 ( 5 ) DESCRIPTION BEHAVIOR CAN messages are not being received from other Traction Disabled, Truck disabled if appears at key- nodes - (RH Traction Node 3, Pump Node 5) Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-3 5 65527 Re-key only RH Traction, Pump Node 3 ( 5 ) DESCRIPTION BEHAVIOR CAN messages are not being received from other Traction Disabled, Truck disabled if appears at key- nodes - (RH Traction Node 3, Pump Node 5) Probable Causes and Test Procedures 6.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-5 65527 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR CAN messages are not being received from other If from Pump, Hydraulic motor stops, all valves nodes - (Pump Node 5) closed, Limited Traction to Mode 1 Probable Causes and Test Procedures 1.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-5 65527 Re-key only Pump Node 5 DESCRIPTION BEHAVIOR CAN messages are not being received from other If from Pump, Hydraulic motor stops, all valves nodes - (Pump Node 5) closed, Limited Traction to Mode 1 Probable Causes and Test Procedures...
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-5 65527 Re-key only Pump (cont) Node 5 DESCRIPTION BEHAVIOR CAN messages are not being received from other If from Pump, Hydraulic motor stops, all valves nodes - (Pump Node 5) closed, Limited Traction to Mode 1 Probable Causes and Test Procedures 5.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-16 65527-16 Re-key only Display Node 16 DESCRIPTION BEHAVIOR CAN messages are not being received from other Lost Communication from display has no effect on nodes - ( Dash Node 16) truck behavior.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-16 65527-16 Re-key only Display Node 16 DESCRIPTION BEHAVIOR CAN messages are not being received from other Lost Communication from display has no effect on nodes - ( Dash Node 16) truck behavior.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65527-16 65527-16 Re-key only Display (cont) Node 16 DESCRIPTION BEHAVIOR CAN messages are not being received from other Lost Communication from display has no effect on nodes - ( Dash Node 16) truck behavior.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65280 65280 Re-key only RH Traction, LH Traction, Pump, Dash Node 3 (4) (5) (16) DESCRIPTION BEHAVIOR The device, as indicated by node, has reported For Traction, parking brake will drop, all functions an internal (non-serviceable) failure of it's circuit stop.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65299 65299 Re-key only RH Traction, LH Traction, Pump Node 3 (4) (5) DESCRIPTION BEHAVIOR Battery Voltage (B+) is over or under voltage No truck operation at startup. During operation, from nominal - (RH Node 3) functions are stopped.
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2200 YRM 1415 Troubleshooting STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 65299 65299 Re-key only RH Traction, LH Traction, (cont) Pump Node 3 (4) (5) DESCRIPTION BEHAVIOR Battery Voltage (B+) is over or under voltage No truck operation at startup. During operation, from nominal - (RH Node 3) functions are stopped.
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Troubleshooting 2200 YRM 1415 STATUS DISPLAY MESSAGE RECOVERY METHOD CIRCUIT CODE 80244 Needs Perform routine service Display maintenance Service DESCRIPTION BEHAVIOR The truck hours have hit a service reminder Vehicle operation limited until service cleared. interval, please perform routine service. - ( Dash Node 16) Probable Causes and Test Procedures 1.
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