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K-Line KL22020 Operating Instructions Manual

Portable dpf cleaner
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P
ortable
DPF C
A self-contained machine, designed for cleaning
Diesel Particulate Filters, that may be transported,
set up, and operated in the ield.
www.klineind.com • 1-800-824-KLINE (5546) • cservice@klineind.com
leaner
315 Garden Avenue • Holland, MI 49424
Product No. KL22020
Operating instructiOns

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Summary of Contents for K-Line KL22020

  • Page 1 DPF C leaner Product No. KL22020 Operating instructiOns A self-contained machine, designed for cleaning Diesel Particulate Filters, that may be transported, set up, and operated in the ield. 315 Garden Avenue • Holland, MI 49424 www.klineind.com • 1-800-824-KLINE (5546) • cservice@klineind.com...
  • Page 2 Â K-Line is not liable for a pre-existing condition in the DPF that would render the ilter unstable, if using the cleaning machine identiies such a condition exists.
  • Page 3 able oF ontents Safety Precautions ......4 Setup ........5 Install the Neoprene Ring Seal .
  • Page 4 Before using the KL22020 Portable DPF Cleaner, read, understand, and follow the safety precautions and operating instructions outlined in this manual. This equipment must be operated by qualiied personnel. The operator should be familiar with diesel particulate ilters.
  • Page 5 5. Select the proper Neoprene Ring Seal based on the measurement. The KL22020 is shipped with the small neoprene ring seal installed. NOTE: If using the large or medium neoprene ring seal, the steel compression ring under the small seal must be removed.
  • Page 6 etuP roCeDure nstall the 1. Carefully place and center the DPF into the stretch Neoprene Ring Seal with the exhaust Exhaust End exit end in the upward position. (Figure 4) of DPF NOTE: Be sure the neoprene ring is sealing against the canister body.
  • Page 7 etuP roCeDure ssemble the Ixture 1. Assemble the three legs to the ixture as shown in Figure 6. 2. Use the tape measure provided in the tool kit to measure the outer diameter of the DPF at the uppermost edge where the ixture will rest. Â...
  • Page 8 etuP roCeDure ssemble the Ixture ContD 5. Place the ixture on top of the gauge. Slide the feet down onto the lip of the DPF and lock them, centered and evenly, into place. (Figure 9) 6. Remove the ixture and gage from the DPF. Slide feet down to catch the lip of DPF and lock in place.
  • Page 9 etuP roCeDure ssemble the Ixture ContD Puck 9. Slide the nozzle puck onto the nozzle. (Figure Drive Disc Foot Figure 12 10. Position the ixture on top of the DPF with connecting receptacles pointing toward the control box. (Figure 13) Figure 13...
  • Page 10 etuP roCeDure eat the ozzle 1. Slide the three straps from the DPF Cleaner thru the Neoprene Skirt slots and secure the straps to the ixture. (Figure 14) NOTE: Be sure the straps are applied with equal ten- sion. 2. Rotate the nozzle arm so the drive disc on the end of the arm is of the three cam blocks.
  • Page 11 etuP roCeDure ssemble the ontaInment 1. Attach the 90° elbow to the polycarbonate panel of the Containment Hood. (Figure 16) Figure 16 Vacuum 2. Place the hood on top of the ixture with lat Elbow side toward the control box. 3.
  • Page 12 etuP roCeDure Ir anD leCtrICal onneCtIons 1. Attach the wire lead from the Control Box onto Wire Lead the motor ixture. (Figure 18) 2. Attach the quick connect air line from the valve onto the ixture. NOTE: Carefully check that all wires and hoses are out of the rotation range of the nozzle arm.
  • Page 13 ontrol 1. Once a DPF has been loaded into the DPF Open Cleaner according to the instructions in the Control Box Setup section of this manual, open the cover Cover of the Control box. (Figure 20) 2. Refer to Figure 21 for explanations of panel button functions.
  • Page 14 leanIng yCle cautiOn Wear protective gloves. If there is skin To avoid eye injury, always wear protective glasses or face shield. contact with the ash, thoroughly was the If there is eye contact with the skin with soap and water. ash, lush eyes with cold water for 30 minutes.
  • Page 15 leanIng yCle 1. Detach the air line and wire lead from the ix- Wire Lead ture base. (Figure 23) 2. Remove the hood, dust skirt, and ixture base from the DPF. Air Line Figure 23 Air Line to Air Blast Port 3.
  • Page 16 leanIng yCle 4. Use the compressed air nozzle to lightly blow through the top of the DPF, covering the entire area of the substrate face. (Figure 25) This exer- cise helps to dislodge the ash that clings to the underside of the DPF. 5.
  • Page 17 roubleshootIng uIDe SyMPTOM SOLUTION 1. Stop the cleaning cycle. Look for damage on Ash is observed leaking from the DPF Cleaner. DPF sealing surface and cracks in the DPF. 2. Stop the cleaning cycle. Verify all ports on DPF have been plugged. 3.
  • Page 18 aIntenanCe CheDule COMPONENT SCHEDULE Inspect before each use of the DPF Cleaner. Clean as needed if Air Filter / Regulator water or dirt are found. Inspect for cracks and other damage after every 50 hours of op- Air Hoses eration. Replace as needed. Replace after every 10 hours of operation.
  • Page 19 aIntenanCe ePlaCe the ag ContD 3. Remove the backing from the sealing mem- brane and adhere the membrane to the top of the ash bag. (Figure 28) 4. Lift the ash bag from the canister. Figure 28 5. Slowly and gently press the air out of the ash Gently press air bag.
  • Page 20 ePlaCement arts KIT # DESCRIPTION KIT # DESCRIPTION Small Neoprene Skirt Fixture Leg Assembly Kit KL22050A KL22063 • Filter Guide Standof (3 Ea) Large Neoprene Skirt KL22050B Short Nozzle Kit Wet / Dry Hang Up HEPA Vacuum KL22051 • Nozzle Cap Assembly KL22064 •...
  • Page 21 ayout ITEM IN KIT # DESCRIPTION DPF Rotating Base KL22078 Adjustment Foot - Long KL22068 KL22080 Gage Assembly Filter Guide Standof Assembly KL22063 Flange Filter Nozzle Assembly KL22066 Mounting Bolt KL22066 1/8” Hex Key KL22066 Long DPF Knife KL22058 Short DPF Knife KL22059 Modiied Elbow KL22061...
  • Page 22 a - l PPenDIx eaCh ozzle The following instructions are for use on ilters having a substrate depth GREATER than 87.5 mm (3.444”). NOTE: DO NOT use on ilters having substrate depths of 87.5 mm and less. 1. Prior to setting the tripod setting gauge on il- ter, install three (3) shoulder screw extensions Shoulder (provided).
  • Page 23 b - F PPenDIx langeD Ilter ozzle 1. Install three (3) shoulder screw extensions Shoulder (provided) on the tripod setting gauge. (Figure Screw 1B) Place the gauge on top of and centered on Extension the DPF. 2. Replace the feet on the ixture with the longer feet provided in the kit.
  • Page 24 KL22079 Oval DPF Adapter which is needed to clean Kubota Engine style Diesel Particulate Filters. 1. Place the DPF Oval Adapter Base into the Neo- prene sleeve on the KL22020 DPF Cleaner. Check the seal around the edge to ensure a snug it.
  • Page 25 C - o DPF a PPenDIx DaPter uIDe oPtIonal 5. Place the Spider Fixture onto the top plate and ensure the nozzle puck is loating on the ilter surface. Slide the Adapter Top all the way to the left. 6. Adjust the nozzle on the knife arm so that the nozzle is just barely clearing the DPF wall.
  • Page 26 nOtes...
  • Page 27 nOtes...
  • Page 28 For product information or to purchase replacement parts CONTACT K-LINE CUSTOMER SERVICE AT 1-800-824-KLine (5546) Local: (616) 396-3564 Fax: 1-800-528-9138 or (616) 396-8974 cservice@klineind.com www.klineind.com Copyright 2012 K-Line® Industries, Inc. 4422020-200 Rev B 8/12...