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S104M All Servo Driven
Automatic Screen Printer
OPERATION MANUAL
APM
Shenzhen Hejia Automatic Packing Machine Co. , Limited
ADD: No. 3 Building, Daerxun Technology Ind. Zone, No. 29 Pingxin North Road, Pinghu Town,
Longgang, Shenzhen, China. Post code: 518111
Tel: 86-755-28213226
Fax: 86-755-26723710
Mobile: 18100276886
Email:
sales@autopack-system.com
Website:
www.autopack-system.com
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Summary of Contents for APM S104M
- Page 1 S104M All Servo Driven Automatic Screen Printer OPERATION MANUAL Shenzhen Hejia Automatic Packing Machine Co. , Limited ADD: No. 3 Building, Daerxun Technology Ind. Zone, No. 29 Pingxin North Road, Pinghu Town, Longgang, Shenzhen, China. Post code: 518111 Tel: 86-755-28213226...
- Page 2 CONTENTS Chapter 1 INTRODUCTION……….…………………………………. …………………2 Chapter 2 SPECIFICATION……….………………………………………………………4 1. General information……….………………………………………………………………4 2. Tech-data……….…………………………………………………………………………4 Chapter 3 SETUP……….………………………………….………………………………5 1. Basic operation procedure……….…………………………………………………………5 2. Machine setup……….……………………………………………………………………7 2.1 Fixture……….……………………………………………………………………………8 2.2 Flame treatment……….…………………………………………………………………8 2.3 Printing system adjustment……….……………………………………………………9 Chapter 4 CONTROLS ……….………………………………………………………12 1. Main Control panel ……….………………………………………………………………12 2.Touch Screen……….……………………………………………………………………13 Chapter 5 MAINTENANCE ……….……………………………………………………22 Chapter 6 SPARE PARTS ……….……………………………………………….………23...
- Page 3 Chapter 1 INTRODUCTION Dear Customer: Thank you and congratulations on the purchase of our SERVO automatic screen printer. The SERVO automatic screen printer has been designed for printing on different shapes of It can print any shape of containers all around in 1 print. plastic/glass containers.
- Page 4 Machine Co., Limited. Safety Instructions S104M is all servo driven automatic equipment; each person who will operate this equipment, perform service or maintenance, or supervise its use must read the safety instructions in this manual and labels on the equipment.
- Page 5 (b) In case of a real or impending dangerous situation for the operator or for the machine, press immediately the emergency push-button (red-color mushroom-shaped one). 1.6 Fire Prevention (a) Remove combustible material from the framer station units. (b) Do not touch the flamer or the mechanical parts near the flamer station. 2.
- Page 6 Uncrate your SCREEN PRINTER and check for any obvious damage, which may have occurred in transit. If damage is discovered, report this immediately to the forwarder. APM is not responsible for damage to equipment, which has occurred in transit. If it is determined that replacement parts will be required for operation of the system, phone APM at (86-755-28213226) or email to sales@autopack-system.com.
- Page 7 air connection is provided at the side plate of the main unit (see figure below). The compressed air and the petroleum gas shall be introduced from the top and back side of the machine. The air inlet Note: Connect the petroleum gas only when the flame treatment needed. Caution: A clean moisture free compressed air supply is required for proper operation of this machine.
- Page 8 1.4 Press the green power button on control panel, machine will reset automatically. Please check if there is any alarm information on the touch screen, if yes, please solve then press " Reset" button to manual reset. Install fixtures, adjust the fixtures position well. 1.5 Make sure the loading is smooth, bottles no shaking while loading.
- Page 9 2.1 Fixture Micro-adjust pressure Registration fixture Bottom fixture Pull/push to adjust flame length Pusher 2.2 Flame treatment The flame treatment is applicable especially for the pre-treatment of plastic surfaces, to increase ink adhesion. In these cases a pre-treating is necessary, because most of the used materials (such as PE, PP material) are non-polar, and the adhesion of ink is not good.
- Page 10 You can turn on/off flame function in the touch screen. 2.3 Printing system adjustment 2.3.1 Printing head system adjustment Each S104M printing head system include printing squeegee assembly, and screen frame assembly. a. Printing head up/down: use A know to control printing head up/down d.
- Page 11 centered on the vertical line of the rotation axis of the container. The horizontal centering can be achieved by loosening screw 4 and moving the printing head left/right. Regulator is set the blades up down speed regulation. Since the speed is too fast may arise oscillation and has bad effect on print result.
- Page 12 a. Left/Right adjustment Loose screw (No.6), then rotate knob (No.7) to micro move the mesh frame assembly part. Fix screw after adjusting. b. Up/Down adjustment Screen must always be at a distance of 1 to 2mm from the container; to adjust it, rotate the screws (No.12).
- Page 13 controlled and the settings can be altered easily. Please see the operation instructions for the details. Note: The touch screen shall not be polluted by the corrosive liquid (like printing ink, thinner or plate washing chemical, etc.) Figure B1: First Page Press right down corner, you can choose different language, then press the left up corner to enter Main Page.
- Page 14 Power off: To turn off power supply, please press and hold this button 2 seconds. NPNP OFF: No product no print OFF. Product choose: For save and read product parameters. Servo setting: Servo parameter setting page. Normally no need to change this information. Input /Output: PLC input, output information, for checking machine problem.
- Page 15 Unload robot Unload robot...
- Page 16 Figure B3: Print Setting There are 3 parts with 3 printing heads setting, you can turn on/off each color separately. Squeegee jog: manual squeegee up/down Pusher open: Manual open the fixture pushing part so that you can put product in or take out. It is mainly for adjusting machine.
- Page 17 Figure B4: LED curing LED power On/Off 1#LED OFF/ON ,2#LED OFF/ON 3# LED OFF/ON: The LED installed on machine total with 3 group and 6pcs chips, 1# is the group most inside. LED jog : manual turn on/off LED means the 1# color drying time from 650° to 900°, drying 2 cycles. Moving axis(mm): the current shuttle position.
- Page 18 Load, unload cylinders moving parameter Press the pink button to jog the parts while adjusting or checking machine. In Auto mode, all cylinders will move according to correct procedure. Adjust On/Off time, make all cylinders' movement more coordinate. Flame shuttle right speed: the product transfer speed under flame unit. Flame shuttle left speed: the product transfer return speed under flame unit.
- Page 19 You can set every axis separately. Please reset machine after you jog each axis. Do not jog while machine is printing. JOG speed: each axis jog speed. Home position deviate: adjust the axis home position, bigger number means move rightward or clockwise. ACC: accelerated speed.
- Page 20 Figure B8: Product choose: product parameter save or read. You can save 100 group parameters in this touch screen system: speed, printing setting, LED setting, home position deviate. 0-99 is the number of each product, behind this is the product name you set. Input your product number, name (please do not set the same number for different products, otherwise the new one will cover the old one), then press "Save"...
- Page 21 When you want to use the parameters of the product you set before, please input the correct number and product name, press " Read", when it is successful, will show the name of the product you want.
- Page 22 Figure B9: Alarm Code There are normal alarm and servo alarm. Pressure alarm: make sure there is 5-7kgs air pressure. LED overheat: LED temperature is high, please check if exhaust fan stuck, if cooling water pump is working LED water level alarm: LED cooling water tank water level is low, please add more clean water. Normally 2/3 or 3/4 tank.
- Page 23 or dirt. 3. Check and drain water cup. Check of the oil lubricator of the compressed air lubrication system; fill it to the correct level if necessary. 4. Check if any screw loose and fix the screws one more time. 5.2 Monthly Maintenance 1.
- Page 24 Throttle M5-￠4 Throttle 1/8-￠6 Fixtures 1set Mesh frames 3pcs Heating tube 400W Relay RXM4AB2BD Relay module R-D24-04 Relay module SSR-24DD Detect sensor LHR-C23PA-PMK-301 Vacuum robot 15mm diameter 10pcs Water pump LED water exhaust Ignite needle 2pcs Small screw driver Internet wire 3-4m Consumables list DESCRIPTION...
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