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Publish Date: 9-15-2024
LSRCLNR-200-300PC
Safety, Setup and General Use Guide for Hand Held Operation*
FDA Accession#:;
FDA Product Code:
*This is a safety and general use guide. It is considered to be a functional manual based off of engineering/factory supplied data that covers necessary and essential
operation information. It also provides basic information for safe operation of the laser cleaning systemr.
Contact:
Everlast Welders:
sales@everlastwelders.com
380 Swift Ave. Unit 12
South San Francisco California, 94080
1-877-755-9353
Sales: Ext 201, Technical Support: Ext 207, Parts Ext. 206
Serial Number:_____________________________
Manufacturing Date:_______________
LSO Officer:_____________________________________ Employee Initials and Review Date:______________
IMPORTANT NOTICE: This Laser Cleaner is classified as a CLASS 4 Laser.
NOTICE: The purchase or use of this product may require a trained Laser Safety Officer (LSO) to be present on
premises and/or installation of a Class 1 laser safety enclosure. Annual reports and/or registration with local
and state authorities may also be required.
Compact, Air Cooled Fiber Laser Cleaner
200/300 Watt Output
1064 nm wavelength
Purchase Date:________________
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Summary of Contents for Everlast REDSABRE 200PC
- Page 1 *This is a safety and general use guide. It is considered to be a functional manual based off of engineering/factory supplied data that covers necessary and essential operation information. It also provides basic information for safe operation of the laser cleaning systemr. Contact: Everlast Welders: sales@everlastwelders.com 380 Swift Ave. Unit 12...
- Page 2 If you are using this product for the first time, please read this manual carefully before installation and use. Please carefully read the contents marked "Danger", "Warning" and "Caution" in this manual, and carefully identify the Safety signs and Warnings to ensure the safety of you and the people around you. Symobol Signal Word Meaning...
- Page 3 WARNING! California Proposition 65 Warning: This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases, cancer. (California Health & Safety Code § 25249.5 et seq.) Warning: Cancer and/or Reproductive Harm www.P65warnings.ca.gov WARRANTY NOTICE:...
- Page 4 Do not kink the cable. Do not bend the fiber cable more than 60° angle. It should not have a sudden or sharp bend in the cable, rather the cable should be radiused to form the 60° angle. Make sure the gun is not dragged or pulled against a sharp edge, corner or table top which may kink the gun or cut the fiber cable.
- Page 5 Seek immediate technical help and professional repair from Everlast. Repairs should not be made by unqualified people. Never allow any untrained person to use or demonstrate the welder. Always make safety priority.
- Page 6 Main Technical Parameters: MODEL: REDSABRE 200PC REDSABRE 300PC 1x220~240V± 10%, 50/60Hz Power Input Requirements <700W <1000W Input Watts 1064nm ± 10nm Laser Wave Length Laser Output Power 200W 300W ≤ 0.7KW ≤ 1KW Laser Input KW 0-5 kHz Frequency Cleaning Patterns...
- Page 7 Need to Know Before Use: Laser-In-Use Safety Warning Mark: Know this Symbol and Its Implications. • The light that this laser generates is in the invisible wave length band. It cannot be seen with the naked eye. However, it can do significant, instant and permanent damage to the eyes and skin. Do not watch or contact the laser beam without the proper safety equipment.
- Page 8 This laser welding machine uses a closed laser light path fiber(optic) design, which helps to prevent the leakage of laser radiation. Before, during and after the operation of the Red Sabre laser welding machine, please note the following important information: •...
- Page 9 • Keep the original packing box for return if needed. • Check the packing list for missing accessories. If anything is missing contact Everlast parts support immediately. • Inspect the components for damage, including the chassis case and torch and fiber components.
- Page 10 Check to ensure the power light has come on and everything is lighting up properly. • Turn on the laser and select the external control mode. (Some versions vary, consult Everlast tech support before the first start if you have a different version than what is listed below);...
- Page 11 • Set the first parameter on the touch screen to the welding selection. • Touch/Select the “Start” option. • Connect the safety clamp to the part being welded. The torch trigger is then used to weld. • Keep the fiber optic cable and gun (torch) stored in the cable holder when not in use (as shown below). •...
- Page 12 MODEL: DHCP 200 MODEL: DHCP 300 NOTICE: If gun service or adjustment is needed, contact Everlast Technical Support. Connecting the Gun. The gun should be connected to the lower left side of the front panel of the unit. The connector should be carefully watched to prevent contamination.
- Page 13 The key switch can be used for temporary stoppage and breaks. The E-Stop may not be used except in the event of an emergency. If the E-Stop fails, contact Everlast Technical support immediately and seek replacement options. Do not attempt to bypass the E-Stop.
- Page 14 Startup The unit must be connected to all required control cables, safety lockouts and communication lines before use located on the front of the machine. When the unit is first turned on, it will go through a boot up process before it reaches up full power.
- Page 15 password of “6”. This is the default password (The default admin level password is “1”.) The user menu will open and the soft keys will allow you to navigate and setup user and ▪ admin passwords, along with a fingerprint menu if desired. (Keep in mind Admin access utilizes a separate password which is, by default set to “1”).
- Page 16 Select and use only the F254 lens for these units. Other parameters on this page will be set by default and will not adjust. These are for informational use only. I/O Programming Even though the I/O (Input/Output control) menu is selectable The Input/Output functions of this unit are fixed and are non- adjustable.
- Page 17 • Only Channel one is used on this unit. Other Settings The other settings page offers limited useful settings. Most are concerned with function of the machine itself and are preset for the user at the factory. Even though some are adjustable, it is not advisable to make changes to the status. •...
- Page 18 • If any adjustments have made the unit perform poorly or not work as it should, pressing “Factory Reset” will restore all factory settings throughout the machine, where factory presets are used. Versions The versions tab has only information about factory programming. No useful settings or information is found under this tab unless the unit needs to be serviced or programming updated at the repair facility or information needs to be retrieved for technical support.
- Page 19 • Keep “Pwr Stop” set to 100 if gradual ramping down of power is not desired. This is set as a percentage of cleaning power. As an example, setting at 75% tapers the final cleaning stage power to 75% of set cleaning power before the cycle is terminated.
- Page 20 • Step Cycle is the delay between incremental increases/decreases in the steps of power as the cleaning head button is held. Cleaning Process and Operation The cleaning process is simple and easy to use. But there is an order and process to be able to engage the cleaning cycle. This is done for safety and to prevent accidental engagement by providing a 2 layers of safety to assure the laser cleaning head is ready for activation and the user is prepared for operation.
- Page 21 • Select Cleaning on the start up page. The system will require the User/Password to enter this page. (Default admin password: 1) Enter User/Admin STOP and Password...
- Page 22 • Once the Cleaning Main Screen appears, you have several options. The Power Setting which controls the strength of the laser output (wattage) should be selected first if starting a different cleaning job or if cleaning power or the laser pulse frequency and width needs to be adjusted.
- Page 23 Setting Up Swing Parameters (Scan Pattern Parameters) The Swing parameters are parameters that control the pattern shaping as the laser scans (swings) across the surface creating the scouring action in both the X and Y axis. The visible Pilot laser will demonstrate the actual pattern of the invisible cleaning laser beam during setup of the swing parameters.
- Page 24 • Size Y is the height of the scan area. (Maximum is 130mm) (all patterns) • Speed is the distance of travel of the scan (swing distance of the laser) in one second. (Maximum is 130mm) (all patterns) • Phase Move (Phase Shift), is the alternating overlap of the sine wave as multiple sine waves are formed over each other from a visual perspective.
- Page 25 File Saving After the parameters have been set, and programming is complete, the programming can be saved and assigned a program name. This is helpful for quick setup and recalling programs needed for various common applications. Up to 9 programs can be saved.
- Page 26 Using the Sway Button Normally the target laser will project a pinpoint light for focusing the laser distance to ensure the optimum distance is used to achieve the correct focal length of the cleaning laser. The sway button ( the term sway is used to avoid confusion with other scan/swing functions of gun head and relates specifically to the target laser) serves to project the actual pattern selected under the swing/scan settings.
- Page 27 Activating the Cleaning Laser Mode WARNING: Do not activate the laser button with the laser cleaning head trigger button held down. • The cleaning laser can be selected once the user is prepared and ready for cleaning. Make sure all safety gear and equipment is in place and no bystanders are in the area.
- Page 28 • At the optimal distance, the beam cleaning action will be sharp and bright and the cleaning action will maximize. (Unless smoke or particles enter the beam, the beam itself will remain invisible. The point of contact with the part being cleaned the beam will illuminate as the particles are being incinerated.) Shutting the Laser Cleaning System Down •...
- Page 29 IMPORTANT: User Service of this unit is limited. Keep all items clean and dry. If service is need or malfunction is suspected, contact Everlast Technical Support for proper servicing information. This includes laser head calibration and mirror servicing. Call 1-877-755-9353 ext 207 for Service/technical support.
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