Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Interpack Manuals
  4. Packaging equipment
  5. UA 262024-SB
  6. User manual

Interpack UA 262024-SB User Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
USER MANUAL
UA 262024-SB
For Serial Numbers:
CST140 XX X XXX

Advertisement

loading
Need help?

Need help?

Do you have a question about the UA 262024-SB and is the answer not in the manual?

Questions and answers

Summary of Contents for Interpack UA 262024-SB

  • Page 1 USER MANUAL UA 262024-SB For Serial Numbers: CST140 XX X XXX...
  • Page 2 User Notes Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 3 Table of Contents Technical Assistance Field Service Assistance Warranty Information General Information Description of UA 262024-SB Definitions Optional Equipment Important Safeguards Safety Label Placement Safety Label Descriptions Machine Nameplate Important Safeguards Explanation of Signal Word Consequences Operator Skill Level Descriptions...
  • Page 4 Technical Assistance This is the Interpack Model Uniform Automatic (UA 262024-SB) Side-Belt Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes (acrylic or hot melt). If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.
  • Page 5 Field Service Assistance Your Interpack Case Sealer and Tape Heads are designed to provide years of trouble free operation. This is not without proper preventative maintenance, a recommended schedule can be located in the maintenance section of this manual, performed by the end user of the equipment.
  • Page 6 Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties: The IPG Pressure Sensitive Tape Heads’ knife blades, springs and wipe down rollers will be free from all defects for a period of ninety (90) days.
  • Page 7 2000-ET 2Plus Tape Heads is designed to apply Intertape ® brand pressure sensitive case sealing tape to the top and bottom center seam of regular slotted corrugated (RSC) cases. The UA 262024-SB is manually adjustable to a variety of case sizes. Figure 1: UA 262024-SB Definitions Common terms that will be used throughout this manual.
  • Page 8 Optional Equipment The UA 262024-SB can be outfitted with a variety of optional equipment. The below list is not standard and should be discussed with your distributor or authorized IPG representative if you would like them to be added to your machine.
  • Page 9 Important Safeguards There are a number of safety labels used on the UA 262024-SB Case Sealer. These labels are placed at different locations on the machine to warn operators and service personnel of possible dangers. Please read the labels on the machine and the following safety precautions before using the machine.
  • Page 10 Safety Label Placement Located on Electrical Box Figure 3: Safety Label Placement Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 11 Safety Label Descriptions The label shown is affixed to the upper tape head assembly on both sides of the machine. It warns operators and service personnel of the presence of the cutting blade that may not be visible. Caution should be exercised when approaching this area. Figure 4: Blade Hazard The label shown is affixed to the upper tape head assembly on either side of the machine.
  • Page 12 Figure 10: Safety Instructions The label shown is located on the gear side of the machine. The label warns the operators and service personnel of the pinch points. Figure 11: Gear Pinch Point Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 13 2x 1/3HP Machine Pneumatic Requirements if applicable Applicable Machine Drawing Number Manufacturer Details Figure 12: Machine Nameplate Reading Interpack Serial Numbers Year and Month of Machine Production Model Identifier Manufacture Number CST095 23A 001 Should any of the safety labels on the Case Sealer be damaged or destroyed, replacements can be ordered through your distributor.
  • Page 14 ◦ Always feed boxes into the Case Sealer by pushing only from the end of the box CAUTION: TO AVOID INJURY THE MACHINE OPERATOR SHOULD REMAIN ATTENTIVE AND SHOULD NEVER REST THEIR HANDS, ARMS, HEAD, OR ANY OTHER BODY PART ON THE MACHINE. Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 15 Important Safeguards Operator Skill Level Descriptions These descriptions and levels are uniform across all IPG Case Sealers Skill “A” Machine Operator This operator is trained to use the Case Sealer with the machine controls, to feed cases into the machine, make adjustments for different case sizes (USA series machines), to change tape, to start, stop, and restart production, and to clear jams and perform basic troubleshooting.
  • Page 16 Specifications UA 262024-SB Dimensions Machine Weight: 650 lbs. (295 kg) 47” 1197mm 74.96” 1904mm 76” MAX 1930mm 63”-69” 1598-1750mm 24”-30” 610-762mm Figure 13: Machine Dimensions Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 17 Specifications Machine Components Pneumatic Kicker Tape Head Secondary Start Belt Adjustment Handle Three Flap Folder Conveyor Height Control Box Electrical Box Adjustment Figure 14: Machine Components Rev 4 CST140 UDM176 UM095TW...
  • Page 18 Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry cartons. CAUTION: MACHINE SHOULD NOT BE WASHED DOWN OR SUBJECTED TO CONDITIONS CAUSING CONDENSATION ON COMPONENTS. Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 19 Specifications Carton Specifications Type Material • Regular Slotted Containers (RSC) • 125 to 175 PSI bursting test, single or double wall, B or • Other styles may be processed. Consult factory. C flutes • Other styles may be processed. Consult factory. Weight •...
  • Page 20 Receiving and Handling The Interpack UA 262024-SB is shipped to the customer in a box and fixed to a pallet. The machine is enclosed with either a corrugated sleeve and cap or an HSC corrugated box. The sequence below is step by step instructions to remove all packing materials.
  • Page 21 Set-up Procedure Optional Equipment: Caster Installation WARNING: CASTER INSTALLATION REQUIRES RAISING THE MACHINE TO ACCESS THE BOTTOM OF EACH LEG. FOLLOW ALL POSSIBLE SAFETY PROCEDURES PRIOR TO AND DURING THIS PROCESS. Be advised there are several ways to install the casters on IPG Case Sealers. Consult your company’s safety practices after reading through the below directions.
  • Page 22 Loosely install two carriage bolts into top two mounting holes on roller table with hardware included. Figure 19: Carriage Bolt Assembly Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 23 Set-up Procedure Optional Equipment: In-feed/Out-feed Table Installation (Continued) Utilizing the slots on the machine base, attach roller table to machine base by locating carriage bolts in slots on machine base and push down to lock in place. Make sure carriage bolts are properly aligned into slot when pushed down to lock in place before proceeding.
  • Page 24 Customer supplied powered exit conveyor should be straight and level to convey the sealed cartons away from the machine. Exit Conveyor Infeed Conveyor Case Direction Figure 22: Installing In-Feed and Exit Conveyors Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 25 Connecting Utilities Electrical Utilities A 12 ft (3657.6mm) standard three-conductor power cord with plug is provided for 110V, 60HZ, 15A electric service. The receptacle must be properly grounded. Prior to the machine is plugged into the receptacle, ensure that all materials are removed from the machine. The electrical control is protected with a resettable motor overload and main power switch.
  • Page 26 Start button (Green), machine will give an audible alarm and start after a three (3) second timer. Emergency Stop - De-energizes the machine (Red). Figure 25: Operator Control Boxes Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 27 Tape Head Loading/Threading The UA 262024-SB comes equipped with two (2) ET 2Plus 2” tape heads standard. Optional 3” and ETX tape heads are available, please consult your authorized IPG Representative. Removing the Top Tape Head The top tape head is locked in with spring force. To remove the top tape head you must push the head forward and then lift the front upward.
  • Page 28 WARNING: THE KNIFE BLADES IN THE TAPE HEADS ARE EXTREMELY SHARP. USE CAUTION WHEN RELOADING TAPE. Figure 29: ETX Tape Path Figure 30: ET 2Plus Tape Path Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 29 Tape Head Loading/Threading Continued Reinstalling the Top Tape Head To reinstall the top tape head place the rear adapter pins in the rear slot. Pivot the front of the tape head down, the front adapter pin slots are angled such that the head will drop into position, you may need to push the tape head forward to allow it to drop into place.
  • Page 30 Setting the Machine to Process Case Sizes The UA 262024-SB has a short and simple set-up procedure that can process a wide variety of case sizes. Place a fully folded case toward the exit side of the UA Unlock the bridge using the locking handle.
  • Page 31 Setting the Machine to Process Case Sizes Continued Bring the top squeezers in until the make contact In the event the ski does not allow the case to fit with the case. Do not force them into the case as under or it is too high there are adjustments that can this may cause processing errors.
  • Page 32 Figure 41: Overfill Figure 42: Underfill Preparing the Machine for Overfilled Cases The UA 262024-SB comes equipped with a floating section of the bridge that can be locked and unlocked for processing. Allowing the bridge to float assists with processing overfilled cases by holding the top flaps in a better position to be taped.
  • Page 33 Supply or connect machine to 110V electrical supply. Twist the E-stops clockwise. Follow the Adjusting for Case Size procedure to set the UA 262024-SB to process the desired case size. Verify the doors are fully closed. Press the Start button to turn the belts on to begin processing.
  • Page 34 Troubleshooting The UA 262024-SB Case Sealer is fabricated with high quality components that provide trouble-free operation for a long period of time. However, should a problem occur, we recommend that you consult the following troubleshooting guides. If the problem you encounter is not discussed in this section, call IPG Technical Support.
  • Page 35 Troubleshooting The Machine is Turned on and Nothing Happens Is the machine plugged in? Plug the machine into an appropriate socket. WARNING Disconnect Is the power from all cord damaged? energy sources Are all of the E- Contact IPG Stops Machinery Support Disengaged? for part numbers...
  • Page 36 Contact IPG - Verify the correct main spring is installed. Machinery Support - Verify the belts are not too tight. - Verify the box is not damaged. IPG Machinery Support 877-447-4832 Option 4 Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 37 Troubleshooting Poor Tape Wipedown Rev 4 CST140 UDM176 UM095TW...
  • Page 38 Reduce clutch roller tension (small adjustments can make big changes) Is the tape path dirty? Contact IPG Clean the tape path with mild detergent and water. Machinery Support IPG Machinery Support 877-447-4832 Option 4 Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 39 Troubleshooting Tape Does Not Cut Rev 4 CST140 UDM176 UM095TW...
  • Page 40 Maintenance The UA 262024-SB Case Sealer has been designed and manufactured with the finest components to provide long, trouble-free performance. General preventive maintenance will improve performance and prolong the life of the case sealer. Review the illustrations and chart below for information regarding machine maintenance.
  • Page 41 Maintenance Drive Belt Replacement Using a 4mm Allen key, remove two screws and Proper belt tension is achieved when a 5-pound pull remove drive base cover. force is used to create a 25mm (1 in.) gap, as shown in the middle of the drive base. Figure 45: Floating Bridge Adjustment Figure 49: Replace Belt Using appropriate Allen key and wrench, loosen belt...
  • Page 42 Proper belt tension is achieved when a 5-pound pull Figure 56: Proper Belt Tension force is used to create a 25mm (1 in.) gap, as shown in the middle of the drive base. Figure 54: Drive Base Cover Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 43 80 percentile of cases that can be processed square the entire ski should be adjusted horizontally closer to by the UA 262024-SB, at roughly a 90° angle. However, the in-feed of the machine. This will assist if the rear minor flap some adjustment may be needed bases on box suite is popping up and getting jammed on the ski.
  • Page 44 Appendix A - Machine Drawings Electrical Drawings Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 45 Appendix A - Machine Drawings Electrical Drawings Rev 4 CST140 UDM176 UM095TW...
  • Page 46 Appendix A - Machine Drawings Electrical Drawings (Optional Low Tape No Tape) Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 47 Appendix A - Machine Drawings Pneumatic Drawings Rev 4 CST140 UDM176 UM095TW...
  • Page 48 Not all assemblies are sold as assemblies please consult IPG Machine Support for details. Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 49 Appendix B - Machine Parts List Main Machine ITEM PART NUMBER DESCRIPTION USM6100 COLUMN ASSEMBLY LH USM6101 COLUMN ASSEMBLY RH USM6106 PNEUMATIC ASSEMBLY USM6125 BRIDGE WITH SUB ASSEMBLIES 1 USM6108 UA CENTER DOORS GUARDING 1 USM6102 DRIVE SECTION ASS'Y RH USM6103 DRIVE SECTION ASS'Y LH USM0678...
  • Page 50 UAM1084 STOP START ELECTR. BOX UAM0352 BASE SUB-ASS'Y USM6111 DRIVE CENTRING ASSY USM0808 ELECTRIC ASSY UPM4173 PVC ROL CHARCOAL DIA 1.9 X 31.04 7 INFEED TABLE USM6110 GATE SA BOSCH GUIDED CYLINDER 1 Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 51 Appendix B - Machine Parts List Machine Frame ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UF0835 M6-1 x 20 SHCS UPM3553 NEAR GAP FILLER UF6363 M6 LW UPM3235 ET T. H. INSERT 2" UF5402 M6 -1 x 20 FHCS UF5900 M6-1.0 LOCK-NUT UPM3234EV...
  • Page 52 Appendix B - Machine Parts List Machine Base Infeed ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UPM4154EV INFEED TABLE UF1770 3.8 LW UF4020 CARRIAGE BOLT 3/8-16 X 1 4 UF1540 HNR 3/8-16 UF1720 3.8 FW Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 53 Appendix B - Machine Parts List Machine Legs ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UMP7641 LEG ADJUSTMENT UF6314 M10-1.5 HNR UPM7642 LEG FRICTION PLATE UF4231 M12 FW UPM7640 LEG MAIN FRAME UF4230 M12 LW UF4229 M10-1.5 x 20-CARRIAGE BOLT 4 UF6393 M12-1.75 x 35 HHCS UF6371...
  • Page 54 M10 LW UF0866 M8-1.25 HNR UF6382 M10-1.5 x 25 HHCS UF0867 M8 LW UF5402 M6 - 1 x 20 FHCS UPM0523EV FLANGE BEARING UPM0641 CHAIN TENSIONNER SPACER UPM2198 BEARING SPACER UPM2207 CAP VINYL BLACK Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 55 Appendix B - Machine Parts List Electrical Assembly ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UPM4458 POWER SUPPLY IDEC 1.3 A UPM7120 FUSE 5mm X 20mm 1A 250V UPM3833 PLC KOYO 8IN VDC 6 OUT RELAY UPM4466 FUSE TERMINAL BLOCK 5mm, RED LED UPM4505 MOTOR O/L TELEMEC 7-10A UPM2880...
  • Page 56 UPM0693EV STOP BUTTON RED MUSH INC UF0867 M8 LW UPM0419 LEGEND PLATE "EMERG.STOP" 2 UF1821 M8 FW UPM4402EV LIMIT SWITCH SUPPORT UPM3870 GATE SPACER UPM4403EV OMRON LIMIT SWITCH UF6370 M8-1.25 x 20 FHCS Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 57 Appendix B - Machine Parts List Machine Rollers ITEM PART NUMBER DESCRIPTION UPM3226 PVC ROL CHARCOAL DIA 1.9 X 12.00 26 UPM3227 PVC ROL CHARCOAL DIA 1.9 X 4.50 Rev 4 CST140 UDM176 UM095TW...
  • Page 58 M5-0.8 x 70 FHCS UF5400 M5-0.8 x 12 FHCS USM0893 CONSTANT FORCE SPRING & SPOOL 33LB 1 SAFETY BUMPER UPM2251 UF1195 M6-1 x 12 BHCS UPM0741EV COLUMN CAP LEFT SIDE UPM4986 LINEAR BEARING 25MM Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 59 Appendix B - Machine Parts List Right Column ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UF3680 M10 FW UPM4986 LINEAR BEARING 25MM UF6371 M10 LW UPM0735EV COLUMN BLOCK, RIGHT UF3647 M10-1.25 x 25 HHCS UPM3731EV SPRING ANCHOR RIGHT SIDE UPM0738EV COLUMN SHAFT UF6382...
  • Page 60 QUICK CONNECT CABLE UPM0259 IDLER PULLEY UPM1879EV TENSIONNER SLIDE UPM0101EV TENSIONNER SPRING HOLDER UF5402 M6-1 x 20 FHCS UPM0112 SPRING LOCATOR PIN UF6397 M10-1.5 x 20 FHCS UPM0038 DIE SPRING UF1610 3.8-16 HNJ Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 61 Appendix B - Machine Parts List Right Drive Base ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UF5900 M6-1.0 LOCK-NUT UPM0259 IDLER PULLEY UPM4401EV LIMIT SWITCH BRACKET UPM0101EV TENSIONNER SPRING HOLDER UF1828 M6 FW UPM0112 SPRING LOCATOR PIN UPM7116CD MOTOR 1/3 21.4 : 1 UPM0038 DIE SPRING UPM0029...
  • Page 62 ITEM PART NUMBER DESCRIPTION USM6109 COMPRESSION GUIDE ASS'Y USM6105 BRIDGE WITH TH BOX ASSEMBLY 1 USM0391 SINGLE LOCK ASS'Y USM6107 KICKER ASSEMBLY UF4231 M12 FW UF4230 M12 LW UF3062 M12-1.75 x 25 HHCS UAM0351 PLOW ASSEMBLY Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 63 Appendix B - Machine Parts List Locking Assembly ITEM PART NUMBER DESCRIPTION UPM0699 FLANGED SCREW, 1/2 R.H. UPM0703 SHORT BOX 3/4", 1/2" DR, 12 PT 2 UPM2184 COMPRESSION SPRING UPM0700 SINGLE LOCKING BLOCK UPM0688 SINGLE LOCKING HANDLE UF1318 M8-1.25 x 20 BHCS UPM0698 FLANGED SCREW, 1/2 L.H.
  • Page 64 Appendix B - Machine Parts List Bridge Sub Assembly ITEM PART NUMBER DESCRIPTION UAM0350 TAPE HEAD BOX ASSEMBLY UAM0349 BRIDGE WELDMENT ASSEMBLY 1 UAM0297 PIVOT ASS'Y UAM0296 PIVOT ASS'Y Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 65 Appendix B - Machine Parts List Pivot Assembly ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UF6300 RETAINING RING UF1241EV M6-1 x 20 BHCS UF1940 F.W. NYLON UF1192 M6-1 x 16 FHCS UPM0968EV PIVOT SHAFT LONG UPM2247EV PIVOT SHAFT SHORT UPM1130EV PIVOT PLATE UPM0962EV...
  • Page 66 UPM1011 BRIDGE PLATE COVER SLOTTED 1 UPM2192 BLACK PLUG UPM0967EV SPRING RETAINER LONG UPM1008 BRIDGE PLATE COVER UPM1042 PIVOT EXTENTION SPRING UPM3549EV BRIDGE WELDMENT UPM3292 REAR COVER GUARDING UPM3291EV REAR HEX SPACER BAR Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 67 Appendix B - Machine Parts List Tape Head Box Assembly ITEM PART NUMBER DESCRIPTION UPM0029 STRIP, UHMW, 2" W X .03" THK UF2080 POP RIVET S-44 UPM3550EV TH BOX WELDMENT UF6376 M4-0.7 LOCK-NUT UF3714 M4-0.7 x 12 FHCS UPM7541 SPRING SUPPORT M4 UPM1068 COMP.SPRING SWIVEL T.H.
  • Page 68 ITEM PART NUMBER DESCRIPTION UF0240 3.8-16 x 1.75" HHCS UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE 3 UF6373 M6 - 1 x 55 FHCS UPM7491 WHEEL SUPPORT PLATE UPM3285EV GUIDE BLOCK 6020-50-38 KNOB UPM7538 GUIDE BLOCK TOP Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 69 Appendix B - Machine Parts List Kicker Assembly ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UPM4352 UF6363 M6 LW UF6367 M8-1.25 x 16 SHCS UF0840 M6-1 x 25 SHCS UF0867 M8 LW UPM3849 SS CLEVIS PIN 0.50 DIA UF1821 M8 FW UPH0909 BEARING 12x14x8LG...
  • Page 70 PLOW ROD UF3683 M6-1 x 10 SSS UF3680 M10 FW UF1821 M8 FW UF6371 M10 LW UF0867 M8 LW UF0868 M10-1.5 x 25 SHCS UF5204 M8-1.25 x 20 SHCS UPM7207EV PLOW BLOCK BACK Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 71 Appendix B - Machine Parts List Pneumatic Assembly ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UPM3396 MULT T-CON UF0890 #8-32_0.38_FHCS UPM4346 Y CONNECTOR (8MM to 2 x 8MM) FTG "L" 8MM TUBE UPM3140 UPM3583 4MM TUBE, BLUE UPM3755 FILTER REG. MOUNTING BRKT. UPM3394 VALVE 5/2 MAN.
  • Page 72 Appendix B - Machine Parts List Guarding Corner Brackets ITEM PART NUMBER DESCRIPTION UF1250EV M6-1 x 16 BHCS UPM0614EV CORNER BLOCK UPM2922EV CORNER CAP FINISHING 8 UF3778 DROP IN T-NUT M6 UPM4398EV INSIDE CORNER Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 73 Appendix B - Machine Parts List Guarding Doors ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION UPM6279 DOOR HINGE UF4239 PHCS M4-0.7 x 15 UPM6281 DOOR GUARDING HANDLE UPM3864EV VERTICAL EXTRUSION UF5900 M6-1.0 LOCK-NUT UPM4399EV MAGNET ASSY UF1241EV M6-1 x 20 BHCS UPM0732 FIXED GUARDING "L"...
  • Page 74 UF4236 M6-1 x 30 SHCS UF3680 M10 FW UPM3862EV GUARDING PANEL UF6363 M6 LW UPM0732 FIXED GUARDING "L" BRACKET 2 UF0840 M6-1 x 25 SHCS UF0820 M6-1 x 12 SHCS UF1828 M6 FW Interpack UA 262024-SB CST140 UDM176 Rev 4...
  • Page 75 User Notes Rev 4 CST140 UDM176 UM095TW...