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Endurance Marine Lithium User Manual

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Rev. 040324
User Manual
Marine
Lithium
24V/48V/96V Serie
REV 230822
www.endurancemotive.com
All designs, texts and images are the exclusive property of Endurance Motive S.A. Full or partial reproduction is prohibited without
the express consent of the owner. Endurance is a registered trademark in the EU.

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Summary of Contents for Endurance Marine Lithium

  • Page 1 Lithium 24V/48V/96V Serie REV 230822 www.endurancemotive.com All designs, texts and images are the exclusive property of Endurance Motive S.A. Full or partial reproduction is prohibited without the express consent of the owner. Endurance is a registered trademark in the EU.
  • Page 2 Índex 1. Definitions............................1 2. Safety instructions ........................... 2 2.1 Definition of safety icons........................ 2 2.2 User safety and health........................2 2.3 Qualification and training........................ 3 2.4 Risks of non-compliance........................ 3 2.5 Assessment of hazards........................3 2.6 Battery usage warnings.
  • Page 3 12 Battery overview ..........................11 13 Battery components........................12 13.1 Optional components........................ 12 13.2 Descripción de los conectores de la batería................13 13.3 . Label battery description ....................14 13.4 GPRS Description......................... 15 13.5 Gateway description......................15 13.6 Description of power cables and their connectors ............
  • Page 4 27. Declaration of conformity ....................... 1...
  • Page 5 The installation can only be carried out ATTENTION by personnel authorized by Endurance Motive S.A. Definitions. Battery cell It’s the smallest component of a battery, a chemical unit.
  • Page 6 Safety instructions 2.1 Definition of safety icons. A dangerous situation that, if not avoided, can cause death or serious injury. DANGER Dangerous situation that, if not avoided, could cause mild or moderate injuries. ATTENTION Limitation of use to be taken into account for the safe use of the equipment.
  • Page 7 Working with higher voltage requires specific training and certification. ▪ The instructions and training can be carried out by Endurance Motive on behalf of the user company. 2.4 Risks of non-compliance. El Failure to comply with all safety precautions may result in the following conditions: Death or serious injury due to electrical, mechanical and chemical influences.
  • Page 8 ATTENTION Please note the following warnings before using the battery: Do not use the Marine Lithium battery if it is damaged. Do not handle damaged ▪ parts and contact Endurance Motive S.A. Extreme caution in handling external battery connection cables to avoid short ▪...
  • Page 9 Do not short-circuit, drill, incinerate, crush, submerge in water or expose to temperatures outside the range indicated by the manufacturer. If this occurs, an electrolyte leak, explosion or battery fire may occur, depending on the circumstances. In case of a prolonged short circuit, the DANGER battery can reach high temperatures emitting gases and can generate a flame focus.
  • Page 10 First aid measures in case of exposure to internal battery components. There are lithium salt compounds, organic solvents, etc. inside the Polris Lithium batteries. When used incorrectly or in extreme environments, dangerous situations including: leakage, smoking, overheating, safety valve opening (with black substance spraying) or fire may occur.
  • Page 11 In the event of fire, flame or smoke: during driving: stop, turn off the truck and leave the area. During charging: stop the charger or remove the charging cable and leave the area. Move the power system outside or into a well- ▪...
  • Page 12 The batteries should not be opened, destroyed or incinerated as they may leak or rupture and release the materials contained in the hermetically sealed container into the environment. LIMITATION Use of personal protective equipment. 7.1 In normal condition. RESPIRATORY Respiratory protection is not necessary under conditions PROTECTION of normal use.
  • Page 13 Toxicological information. Inhalation, skin and eye contact are possible when the battery is opened. The corrosive fumes are very irritating to skin, eyes and mucous membranes. Overexposure can cause symptoms of non-fibroid lung injury and membrane irritation. Transport information. Mandatory transport warnings: •...
  • Page 14 No special care is needed. ▪ STORAGE PERIOD OF LESS During this period, the Polaris Lithium battery ▪ THAN 2 WEEKS will not go into auto-discharge protection mode. It is mandatory to load at maximum before ▪ storing. Check the charge level every 6 months to keep ▪...
  • Page 15 (elevate between 4 people). 12 Battery overview Marine Lithium batteries are made with lithium ferro phosphate cells (LiFePO4). Our cells are high security and certified by UN38.3/MSDS, RoHS, CE, TUV and UL. The material of the cell cover is fireproof and has a ceramic diaphragm pressure valve to increase safety.
  • Page 16 420 Ah to 2520 Ah, equivalent to an energy storage capacity of between 10.1 kWh and 60.5 kWh. 13 Battery components. Material Quantity Provider Battery according to customer Endurance Communication cable 1*battery / 1*GPRS Endurance Gateway 1*system Endurance Terminator resistance...
  • Page 17 13.2 Descripción de los conectores de la batería. Element Identifier Function CAN-Bus communication output Negative connector Communication with the BMS Postive connector CAN-Bus communication input Battery label Battery Push Button Battery Starter Starter On/Off On-off switch...
  • Page 18 13.3 . Label battery description Warning signal. Danfer: The battery contains cells. Avoid short circuit. Prohibition signal. Do not expose the battery to high temperatures. The Polaris Lithium battery is designed for use at an ambient temperature of up to +45 C.
  • Page 19 13.4 GPRS Description. The device provides GPRS connection to the system for monitoring batteries, being able to monitor batteries remotely. Label Function CAN-Bus output CAN-Bus input 13.5 Gateway description. Mandatory element in the system, if you work with Victron. This device is the communication bridge with the Com integrator device to our batteries. Label Function CAN-Bus output...
  • Page 20 13.6 Description of power cables and their connectors. The power cable consists of 3 elements: The connector connecting cable and battery, Included in each battery. ▪ Cable, supplied by the supplier. ▪ The washer terminal connecting the interlock and cable is provided by the ▪...
  • Page 21 14 Connectivity overview. 14.1 Power connection. The power wiring shall be connected in parallel from the bus continuous to each of the batteries as shown in the following image. For each battery you need 2 power cables one will be the positive of the battery and the other the negative.
  • Page 22 If you want to disconnect the battery, check the system shutdown first, then press the connector trigger and proceed to disconnect. Trigger Trigger 14.2 Maximum power cable lengths. The maximum length of power cables should be 5 meters, if possible, installation of smaller lengths is recommended.
  • Page 23 Place the terminating resistance of the system, just place that element in the ▪ last battery of the system. Interconnect the communication of the batteries. ▪ B2: Female M12 connector, which has two functions: Interconnect communication of batteries ▪ If it is the first battery, it shall be connected with a ▪...
  • Page 24 1. Identify the footprints of the connectors and connect male- female fitting both footprints in the same position. 2. Lock them by turning clockwise without specific tool. ATTENTION Footprint Connector Communication B1 Footprint Connector Communication B2...
  • Page 25 14.4 Pin Out connectors. Connector B1 Function Do not apply 12 Volt 12 Volt GND CAN - Hight CAN - Low Connector B2 Function Do not apply 12 Volt 12 Volt GND CAN - Hight CAN - Low Connector BMS Función CAN - Hight CAN - Low...
  • Page 26 15. Battery installation. Below, it describes how the installation and electrical wiring connections will be performed. 15.1 Handling of the battery. Use the 2 slings provided with the battery to move it. Note the weight of the battery 80 kg. to handle it in safe conditions, it is recommended to move it between 4 people.
  • Page 27 15.3 Diagram of connection with COM Integrator. The connection of the communication of the different components should be as follows: Schematic connection of the communication peripherals with GPRS On the one hand, the CAN-BUS communication of the charger/inverter shall be connected from the system gateway.
  • Page 28 For the negative part it is the same procedure but joining the black connectors and screwing the cable to the negative mud. 15.5 Connection to charger/inverter. Connect the charger/inverter to the muddle. ▪ Check battery and charger/inverter polarity. The positive pole of the ▪...
  • Page 29 Starting the Battery. 1. Turn connector 1 by putting it on ON all system batteries. 2. Press and hold the 2 button for 4 seconds until you hear the battery contactor.
  • Page 30 Charging procedure. Charging the battery it simply requires 3 things. Batteries on. ▪ Charger/inverter connected to the mudslide. ▪ Charger/inverter on. ▪ Discharge procedure. To discharge only 3 things are required: Batteries on. ▪ Charger/inverter is connected to the mudslide. ▪...
  • Page 31 State of rest. In a resting state, without the charger/inverter being in operation, current flows can be produced between the batteries, this is produced if any of the units has an imbalance. Please do not disconnect immediately after use. ELECTRICAL HAZARD Installation considerations.
  • Page 32 ▪ communication connectors. EVERY 6 MONTHS Check for signs of corrosion. ▪ If necessary, clean the Marine Lithium battery ▪ with a damp cloth. Never clean it under water or high pressure jets. Leave the charger connected to the Marine ▪...
  • Page 33 Reparation. If a Marine Lithium battery must be repaired, Endurance Motive S.A service staff may replace some of the parts, but any damage to the internal parts must be repaired at the Endurance Motive S.A. Always contact Endurance Motive S.A service when you suspect the Polaris Lithium battery is damaged.
  • Page 34 Endurance guarantees battery performance of at least 70% of rated power for 5 years from billing date and/or 4,000 full cycles, whichever comes first ("warranty period"), understood as a complete cycle to add charge/discharge Ah equal to the nominal amperage of the battery.
  • Page 35 The warranty will entitle the buyer to the free repair of the battery and accessories in the facilities of Endurance, including the parts, the necessary labor and excluding transportation costs that are generated by making use of the warranty. In the event that the customer requires the repair to be carried out in their facilities, the guarantee will not cover the travel and subsistence costs incurred by the application thereof.
  • Page 36 In any case, the liability of Endurance and/or distributors and/or any other intermediary of Endurance is limited to the maximum amount of the selling price of the Product. Compensation for indirect damages is excluded.
  • Page 37 For the above purposes, purchase price means the list price actually paid by the buyer for the acquisition. 7. Claims in use of warranty Claims in use of the warranties will be notified to Endurance only by email to postventa@endurancemotive.com or the distributor from whom the product was purchased, within the warranty period, accompanied by: a.
  • Page 38 Maker: Endurance Motive SA Address: C/ La Bernia 1, 46529 Canet de Berenguer - Valencia – Spain Endurance Motive SA declares that the list of products indicated below complies with the relevant European Union legislation on harmonization and bears the CE marking in...
  • Page 39 46529 Canet de Berenguer - Valencia - España + 34 96 134 30 44 All designs, texts and images are the exclusive property of Endurance Motive S.A. Full or partial reproduction is prohibited without the express consent of the owner. Endurance is a registered trademark...