TYPHOON THUNDER VI Instructions For Use Manual
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TYPHOON THUNDER VI Instructions For Use Manual

Seat-mounted skid steer loader
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THUNDER VI Seat-mounted skid steer loader
--petrol version
Instructions for use and maintenance guide
Machine Serial Number：
Engine Serial Number：
1

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Summary of Contents for TYPHOON THUNDER VI

  • Page 1: Machine Information

    THUNDER VI Seat-mounted skid steer loader --petrol version Instructions for use and maintenance guide Machine Serial Number： Engine Serial Number：...

  • Page 2: Information For Customers

    Information for Customers Make sure you read the instructions in this manual carefully to keep the machine running efficiently. The manual describes how to operate and maintain the skid steer loader. All operating instructions are for reference only.。 The words "CAUTION", "WARNING" or "DANGER" can be found throughout this manual. It is important that you read the instructions given after the words carefully to avoid the possibility of personal injury or damage to the machine.
  • Page 3 1.4. Operators must be aware of emergency measures and be able to handle simple emergencies. 1.5.The operator must be able to use the various functions of the machine proficiently, including lifting, rotating and travelling. 2. Before starting: 2.1 Fixed seat belts 2.2 It is necessary to make sure that there are no people working around the machine, and at the same time press the horn and sound the siren to remind the surrounding people to stand in a safe place before starting the machine.
  • Page 4 Ⅳ、Emergency response 1. In case of emergency, stop operation immediately and take appropriate emergency measures. 2. In case of electrical failure, cut off the power supply immediately and contact professional personnel for maintenance. 3. In case of hydraulic system failure, check whether the hydraulic oil and filter are normal immediately, and replace them promptly if there is any problem.
  • Page 5 can burn the skin. If you accidentally come into contact with the electrolyte, rinse immediately with plenty of water. Fires caused by short circuits Always switch off the battery switch or disconnect the negative lead before checking the electrical system. Failure to do so can cause a short circuit and a fire.

  • Page 6: Table Of Contents

    Table of contents Chapter Ⅰ Machine information ....................................1 Information for Customers ..................................2 Safety Regulations ....................................2 Table of contents......................................6 1.1 Safety Sticker Location ..................................7 1.2 Specification of the whole machine............................. 10 1.3 Control Panel Description................................11 Chapter II. Operation 2.1 Mains start-up....................................

  • Page 10: Specification Of The Whole Machine

    Performance Parameters Model THUNDER VI Rated load capacity Bucket capacity m³ 0.15 Maximum lifting force operating speed km/h 0~4.3 rated pressure performances Lifting time descent time turnaround time climbing ability weight brand B&S Rato model 3864 R740D Engine typology Gasoline engine, V-twin...

  • Page 11: Control Panel Description

    Fuel consumption ≤6.7 Start-up mode Electric start Fuel oil tank Engine oil tank quantitative Hydraulic oil tank right operating lever Attachment operating lever left operating lever power indicator Radiator Indication Oil pressure indication start-up key Light switch Horn Switch chronograph oil level gauge 12V Power Supply...

  • Page 12: Chapter Ii. Operation

    Operation 2.1 Mains start-up 2.1.1.Insert start switch knob 2.1.2. Switch from OFF position ,Turn clockwise to ON position the mains power can be switched on. 2.1.3.Starter switch The starter switch is a secondary rotary switch. The starter switch is selectively positioned by inserting the key into the lock slot and rotating the key.

  • Page 13: Operating Instructions

    2.2 Operating Instructions： 2.2.1 Left Handle Motion Control： The handle is pushed in 2 directions, left wheel advances, and the travelling speed matches the advance of the handle.； The handle is advanced in direction 4, the left wheel is backed up, the travelling speed is matched with the handle advancement amplitude;...
  • Page 14 lifting arm is lowered to prevent accidents. Before switching off the engine, please place the big arm in a safe position to avoid causing injuries to the operator. 2.2.2Right handlebar movement manoeuvres: The handle is advanced in direction 2, the right-hand wheel advances, and the travelling speed matches the handle advance;...
  • Page 15 please place the appliance in a safe position to avoid causing injuries to the operator. 2.2.3 Attachment movement manoeuvres: The handle is pushed forward and fixed to the right in the cross slot, the generator can realise unidirectional rotation or unidirectional movement; The handle is pushed backward and fixed to the left in the cross slot, the appliance can realise unidirectional rotation or unidirectional action;...

  • Page 16: Lift Plate Quick-Change Device

    2.3 Lift plate quick-change device 2.3.1 Before replacing the appendage, the quick locking pin on the lifting plate needs to be pulled upwards and rotated 90 degrees to snap securely into the locating plate. 2.3.2.Example: Place the appliance smoothly on a stable plane, adjust the lifting plate to a forward tilted state, with the upper part stuck in the positioning slot of the appliance, lift it upwards and turn the plate towards the inside of the machine.

  • Page 17: Attachment Fittings

    2.4 Attachment Fittings Attachment oil return port Attachment working oil port B Attachment working oil port A Connection of different appliances, pay attention to the connection of the working oil port, for the work of executing the original need to shell oil need to be connected to the appliance oil return port. Warning! Note: After connecting the genera, should be small engine speed for action running, to ensure that the work steering and activities correct and normal, to prevent improper...
  • Page 18 Note Do not use unapproved petrols such as E15 and E85. Do not mix other oils into the petrol or modify the engine to use other fuels. Use of unapproved fuels will damage engine components and is not covered by the warranty. To prevent fuel system gelling and retesting, mix alcohol-free fuel stabiliser and ethanol treatments into the fuel.
  • Page 19 component failure. (2)Use of fuel Use clean containers to store fuel. Store fuel in a clean drum where it cannot get wet. Water or dirt mixed with fuel can cause engine failure. Leave the drum upright for 24 hours until the water and dirt in the fuel settles to the bottom of the container.
  • Page 20 A SAE 30-Below 40°F (4° C), use of SAE 30 will result in difficult starting. 10W-30 - Above 80°F (27° C), use of 10W-30 will result in increased oil consumption. Check the oil level frequently. C 5W-30 D Synthetic 5W-30 E Vanguard Synthetic 15W-50 Check oil level oil hole...

  • Page 21: Fuel Supply

    2. Install the oil dipstick. 3. Remove the dipstick and check the oil level. The correct oil level should be at the top of the dipstick full indication. 4. If the oil level is low, slowly fill the engine oil filler with oil. Do not inject too much oil. Wait one minute, then check the oil level again.

  • Page 22: Lubricant Supply

    death. When you need to add fuel. Please stop the engine. Wait at least two (2) minutes before removing the fuel tank cap to make sure the engine is cool. Fill the fuel tank outdoors or in a well-ventilated area. Never put too much fuel in the fuel tank.

  • Page 23: Repair And Maintenance

    oil hole petrol plug sealing gasket oil filler plug oil dipstick Indicator line on the oil Under Oil Indicator Line plug oil drain seals oil plug Add lubricating oil to the specified level according to the following procedure. (1) Place the engine in a level position. (2) Unscrew the engine side oil dipstick.
  • Page 24 conditions and duration of operation. Ignoring deterioration in performance and functioning can lead to unforeseen malfunctions, which can affect interference with your work, increase fuel and lubricant consumption, increase emissions and noise, and thus shorten the life of the engine. Routine checks and regular inspections will maintain engine efficiency and prevent breakdowns.

  • Page 25: Clean The Air Filter

    three passes according to the specified procedure. If disassembly of parts is required for servicing, consult your dealer or distributor. 3.2 Clean the air filter. Attention! When the element on the air filter gets clogged with dust, the performance of the engine is greatly affected.

  • Page 26: Precautions For Long-Term Storage

    5. Soak the foam element (F) with clean engine oil. To remove excess oil, squeeze the foam element dry in a clean cloth. 6. Install the retaining nut (E), top cover (D), and retaining combination nut (C). 7. Install cover (B) and close with fasteners (A). Inspection every 100 operating hours (1) Replacement of lubricating oil and lubricating oil cartridge (second time and later) Change the lubricating oil every 100 operating hours from the second time.

  • Page 27: Periodic Checklist

    (3) Waterproofing and dustproofing Cover the air filter, muffler, and electrical components (AC motor, starter motor, switches) with a sealed plastic cover to prevent water or dust ingress. Store the engine in a well-ventilated area to protect it from humidity and dust. (5) Measures against self-discharge of the battery Switch off the battery or disconnect the battery earth lead (-).

  • Page 28: Engine Faq

    Every 100 hours or annually Change the engine oil. once a year Replace the air filter element. Replace the pre-filter. Repair cooling system. Replace the spark plugs. Change the oil after the first 5 hours of operation. 3.5 Engine FAQ impunity Possible causes cure...
  • Page 29 Moving parts of the engine appear to be stuck Repair or replace Compression leak Check compression pressure and repair Insufficient Air leakage from exhaust system Repair or replace output Compressor air leak on discharge side Repair or replace Dirty or clogged air filter Clean or replace Piston ring openings facing the same direction Change ring opening gap direction...

  • Page 30: Dismantle The Whole Machine

    4.1 Dismantle The Whole Machine Part No Description Q'ty Remark Gasoline version rear assembly 5620000-01 Hydraulic Oil Tank Assembly 5610000-02 Walking System Assembly 5610000-03 Main Frame Assembly 5610000-04 Lifting Arm Assembly 5610000-05 Control Panel Assembly 5610000-06 Seat Assembly 5610000-07 Guard Frame 5520111...
  • Page 31 、 Part No Description Q'ty Remark Gasoline version rear assembly 5620000-01 Walking System Assembly 5610000-03 Lifting Arm Assembly 5610000-05 Control Panel Assembly 5610000-06 5612300 Hydraulic pipeline system 5540101 Frame assembly 5540128 Left cover plate...
  • Page 32 Collision block 5540129 Right cover plate 5610100-01 Left motor 5610100-02 Right motor 5540105 Left front cover Motor sprocket 5540106 Right front cover 5540107 Right rear cover 5540108 Left rear cover Hydraulic Oil Tank Assembly 5610000-02 5540145 Foot pedal assembly 5520106 Front left cover 5520107 Front right cover...

  • Page 33: Gasoline Version Rear Assembly

    4.2 Gasoline version rear assembly Part No Description Q'ty Remark 5620200-01 Gasoline engine assembly 5620114 Rear frame assembly 5610200-14 Hinge 5610200-15 Battery pad 5610200-16 Battery 3802113 Battery hook 2850117 Battery pressure plate 5610317 Pulling plate 5610307 Left mudguard 5620110 Fixed bracket...

  • Page 34: Walking Assembly

    3802109 Clamp with diameter of 40 5620122 Lower cover -gasline version 5620121 Upper cover 5620200-02 Bridge handle 5610306 Fixed bracket 5610308 Right mudguard 3802114 LH380 radiator 5620116 Radiator fixing plate Diameter 50 shock-absorbing 5620200-03 block 5620200-04 M10 butterfly nut 5620200-05 Hinge pin 5610000-08 Fuel tank assembly...

  • Page 35: Hydraulic Tank Assembly

    Part No Description Q'ty Remark 5540102 tyre 5540100-01-01 Chain one 5610100-01 Left motor 5610100-02 Right motor 5540100-01-04 Chain two 5540100-01-05 Chain three 5540100-01-06 Chain four 5540100-01-07 Axle mounting assembly 4.4 Hydraulic Tank Assembly Part No Description Q'ty Remark 5540103 Hydraulic tanks 5540100-06-01 Hydraulic connectors 5540100-06-02...

  • Page 36: Fuel Tank Assembly

    4.5 Fuel tank assembly Part No Description Q'ty Remark 5610310 Fuel tank 5610300-01 Liquid level sensor 5500221 Right fuel tank cover plate 5610300-02 Fuel tank cap 5610300-03 Pagoda joint -8mm 120 * Φ 3.55 sealing ring 5610300-04...

  • Page 37: Lift Plate Assembly

    4.6 Lift Plate Assembly Part No Description Q'ty Remark 5540125 Lifting support plate assembly 2800100-03-01 Bucket pins 2800100-03-02 Pin limit block 2800100-03-03 Compression springs 2800100-03-04 Lift bars ∅ 4*35 2800100-03-05 Elastic cylindrical pins...

  • Page 38: Hydraulic System Assembly（Dual Pump Configuration

    4.7 Hydraulic System Assembly（Dual pump configuration） Part No Description Q'ty Remark 2SN-DN10-M21513-06-18/M21593-06-18-525+ 护套 5542301 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18-505+ 护套 5542302 Hose assembly 2SN-DN12-M21593-08-22/M21593-08-22-595-V0+ 护套 5542303 Hose assembly 2SN-DN12-M21593-08-22/M21593-08-22 （ H70 ） -550-V15 ° + 护套 5542304 Hose assembly 1SN-DN10-M21593-06-18H70-M21593-06-18H70-630-V0 ° + 护套 5542305 Hose assembly 5542306...
  • Page 39 护皮 5542319 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H70-360 5542320 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H70-320 5542327 Hose assembly 1SN-DN13-M20513-08-22/M20593-08-22-720 5542328 Hose assembly 1SN-DN13-M20513-08-22/M20593-08-22-880 5542329 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-1040 5542330 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-1060 5542331 Hose assembly 1SN-DN12-M21513-08-22/M21543-08-22-350 5542332 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-540 5542333 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-590 5542334 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-610 5542335 Hose assembly...

  • Page 40: Hydraulic System Assembly（Three Pump Configuration

    5610400-06 Return oil block 4.8 Hydraulic System Assembly（Three pump configuration） Part No Description Q'ty Remark 2SN-DN10-M21513-06-18/M21593-06-18-525+ 护套 5542301 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18-505+ 护套 5542302 Hose assembly 2SN-DN12-M21593-08-22/M21593-08-22-595-V0+ 护套 5542303 Hose assembly 2SN-DN12-M21593-08-22/M21593-08-22 （ H70 ） -550-V15 ° + 护套 5542304 Hose assembly 1SN-DN10-M21593-06-18H70-M21593-06-18H70-630-V0 °...
  • Page 41 2SN-DN10-M21593-06-18/M21593-06-18-540-V0 ° + 护皮 5542317 Hose assembly 2SN-DN10-M21593-06-18H70/M21593-06-18-510H70-620-V0 ° + 护皮 5542318 Hose assembly 5542319 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H70-360 5542320 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H70-320 5542327 Hose assembly 1SN-DN13-M20513-08-22/M20593-08-22-720 5542328 Hose assembly 1SN-DN13-M20513-08-22/M20593-08-22-880 5542329 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-1040 5542330 Hose assembly 2SN-DN10-M21513-06-18/M21593-06-18H60-1060 5610500-02 Hose assembly 2SN-DN12-M21543-08-22/M21593-08-22-1350 5542331 Hose assembly...

  • Page 42: Lifting Arm Assembly

    5610400-05 Oil filling block 5520204 Tube four 5520205 Tube Five 5610400-06 Return oil block 4.9 Lifting Arm Assembly Part No Description Q'ty Remark 5540124 Lift arm assembly 5520125 Lift arm cover 5540140 Lift arm cover plate 5540125 Lift plate assembly Shovel hopper assembly 3800208 Pin shaft assembly L=80...

  • Page 43: Operator Panel（Dual Pump Configuration

    5520205 Tube Five 4.10 Operator panel（Dual pump configuration） Part No Description Q'ty Remark 5620300-01 Control panel 5610400-01 Right control valve 5610400-02 Left control valve Auxiliary reversing plate 2310048 Bending handle rod 5540131 Strengthening frame Auxiliary reversing lever 5610700-01 Sponge protective sleeve 5530114 Left handle 3800210...

  • Page 44: Operator Panel（Three Pump Configuration

    5610700-03 Start key 5610700-03 Rocker switch 5610700-04 Chronograph 5610700-05 Oil level gauge 5610700-06 Power socket 5610700-07 Oil pressure indicator 5610700-08 Water temperature indicator 5610700-09 Power indicator 4.11 Operator panel（Three pump configuration） Part No Description Q'ty Remark 5620300-01 Control panel 5610400-01 Right control valve 5610400-02 Left control valve...

  • Page 45: Gasoline Engine Assembly

    3802107 Tower shaped rubber sleeve 5530110 Left anti pinch plate 5530111 Right anti pinch plate 5530113 Right handle 5610700-02 LED lighting 5610700-03 Start key 5610700-03 Rocker switch 5610700-04 Chronograph 5610700-05 Oil level gauge 5610700-06 Power socket 5610700-07 Oil pressure indicator 5610700-08 Water temperature indicator 5610700-09...
  • Page 46 5620400-03 Pump coupling 5610200-08 nylon jacket 5620400-04 Engine coupling 5620400-05 Engine seat plate 5620200-03 Diameter 50 shock-absorbing block 5620400-06 Gasoline engine...

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