UGSI Chemical Feed PolyBlend PB100-DAA Operation & Maintenance Manual

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Operation & Maintenance

Manual

PolyBlend

PB100-DAA

Manual No. PB100-DAA.IM.0517

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Troubleshooting

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Summary of Contents for UGSI Chemical Feed PolyBlend PB100-DAA

Page 1 Operation & Maintenance Manual PolyBlend PB100-DAA ® Manual No. PB100-DAA.IM.0517...
Page 3 POLYBLEND ® PB100-DAA BOOK NO. PB100-DAA.IM.0517...
Page 5: Ordering Information
Also, please specify the serial number of the equipment on which the parts will be installed. Statements and instructions set forth herein are based upon the best information and practices known to UGSI Chemical Feed, Inc. at the time of publication, but it should not be assumed that every acceptable safety procedure is contained herein. UGSI Chemical Feed, Inc.
Page 6 Direct any questions concerning this equipment that are not answered in this instruction book to the reseller from whom the equipment was purchased. If the equipment was purchased directly from UGSI Chemical Feed, Inc., Vineland, NJ, contact the office indicated below. UNITED STATES...
Page 7 TABLE OF CONTENTS SECTION DESCRIPTION Overview, Installation Operation Maintenance, Troubleshooting Part Components, Appendix - Differential Pressure Switch - Solenoid Valve - Flow Meter Information - Rem Controller Operation - A Controller Operation Motor Information Pump Information Mechanical and Electrical Drawings...
Page 9 PolyBlend® Model #PB100-DAA INSTALLATION, OPERATION, AND MAINTENANCE INFORMATION INSTALLATION READ THIS MANUAL BEFORE YOU INSTALL, OPERATE, OR SERVICE THIS UNIT. LOCATION OVERVIEW Select a location that provides: ● Electrical Supply SAFETY PRECAUTIONS ● Potable Water (Clean) ● Proximity to the Point of Use Ensure that the control panel is grounded to avoid ● Easy Handling and Storage of Polymer possible electrical shock or damage to equipment.
Page 11: Operation
OPERATION Step 7: Adjust water flow at mixing chamber by General turning control valve. (The other control valve should be turned for post-dilution adjustment, if applicable.) This PolyBlend® unit will perform the following functions: meter polymer dosage, regulate mixing NOTE: Do not run polymer pump unless water water, provide uniform dilution and activation, operate flow is established. Polymer alone can plug dis- on-line continuously, and feed solution to the point of...
Page 13 Emergency operating instructions do not apply to If out of service for more than two weeks, flush UGSI Chemical Feed, Inc. Products equipment. In pump and mixing chamber. case of an emergency, TURN OFF POWER TO STOP RUNNING.
Page 15: Troubleshooting
TROUBLESHOOTING Symptom Possible Cause Corrective Action No Water Flow ● Closed Valve on Water Supply ● Make sure valve is open ● Blocked Solenoid Valve ● Dis-assemble and clean valve ● Closed or clogged discharge line ● Remove any blockages or open any closed valves ●...
Page 17: Recommended Spare Parts
You may order parts by calling, faxing or mailing your order. Phone Customer Service @ 856.896.2160 Hours are 8 a.m. to 5 p.m., Eastern Time, Monday - Friday. Fax number is 856.457.5920 www.ugsichemicalfeed.com Address UGSI Chemical Feed, Inc. 1901 W. Garden Rd. Vineland, NJ USA 08360...
Page 19: Differential Pressure Switch
Differential Pressure Switch...
Page 21 Differential Pressure Switch Location of Differential Pressure Switch The high pressure port connects to the inlet manifold between the solenoid valve and the rotameter/rate-adjusting valve. The low pressure port connects to the discharge side of the rotameter. Function of Differential Pressure Switch The differential pressure switch ensures sufficient water flow is present before the polymer pump is energized.
Page 22 Differential Pressure Switch Adjusting the Differential Pressure Switch Adjust the PolyBlend differential pressure switch only if pressure and flow to the system are adequate. The adjustment logic is the opposite of what you might expect. The PolyBlend differential pressure switches have a red light (on the left side) that lights up whenever source water flow is too low and the polymer pump is disabled.
Page 23: Solenoid Valve
Solenoid Valve...
Page 25 SERIES Installation & Maintenance Instructions 8262 2-WAY DIRECT-ACTING SOLENOID VALVES 8263 NORMALLY OPEN OR NORMALLY CLOSED OPERATION BRASS OR STAINLESS STEEL CONSTRUCTION - 1/8I, 1/4I, OR 3/8I NPT Form No.V5256R9 Future Service Considerations. Provision should be made for performing seat leakage, external leak IMPORTANT: See separate solenoid installation and maintenance age, and operational tests on the valve with a nonhazardous,noncom instructions for information on: Wiring, Solenoid Temperature,...
Page 26 Valves with suffix P" in the catalog number must be mounted with Valve Reassembly the solenoid vertical and upright. 1. Use exploded views for identification, orientation and placement Mounting of parts. Refer to Figure 2 for mounting dimensions. 2. Lubricate all gaskets with DOW CORNINGr 111 Compound lubricant or an equivalent high-grade silicone grease.
Page 27 Torque Chart Bonnet wrench supplied in ASCO Rebuild Kits. Torque value Torque value Part Name Inch-Pounds Newton-Meters For bonnet wrench only order No. K218948. solenoid base 175 25 19,8 2,8 sub-assembly 10,2 1,1 90 10 valve bonnet valve bonnet valve seat 75 10 8,5 1,1 bonnet gasket...
Page 28 Disassembly and Reassembly of Stem /Lever Type Manual 5. Position core assembly with core spring into base of manual operator body. Then install stem/spacer sub-assembly into Operator (Refer to Figure 3) manual operator body to engage with core assembly. NOTE: There are two stem/lever manual operator constructions. 6.
Page 29: Flow Meter
Flow Meter...
Page 31: Installation Instructions
7520 - 7530 Series Installation Instructions FLOW METER LIMITED WARRANTY Meters are warranted against defects in materials and workmanship to the original user for a period of thirteen (13) months from the date of factory shipment, provided the meter is installed, operated and maintained in accordance with King Instrument Company’s instructions and recommendations.
Page 32 4) Handle the meter carefully during installation. a) Use an appropriate amount of teflon tape on external pipe threads before making connections. Do not use paste or stick type 7520 - 7530 Series Installation Instructions thread sealing products. b) Extreme caution should be exercised when using PVC solvent cement around Acrylic.
Page 33 TOP PLUG vice. 7520 - 7530 Series Installation Instructions Installation Instructions n are ACRYLIC METER BLOCK h 5% 7520 SERIES ASSEMBLY lt of a BACK PLATE 2C BLOCK -WITHOUT GUIDE ROD PARTS LIST: END FITTING O-RING 1. Acrylic Meter Block call 2.
Page 34 7520 - 7530 Series Installation Instructions Installation Instructions ACRYLIC METER BLOCK BACK PLATE 7520 SERIES ASSEMBLY 2C BLOCK - WITH GUIDE ROD END FITTING O-RING PARTS LIST: 1. Acrylic Meter Block OUTLET END FITTING 2. Back Plate 3. End Fitting O-Ring INLET END FITTING 4.
Page 35 ACRYLIC METER BLOCK 7520 - 7530 Series END FITTING O-RING Installation Instructions Installation Instructions OUTLET END FITTING INLET END FITTING MOUNTING STUD 7520 SERIES ASSEMBLY 3C, 5C, 6C, 7C BLOCK TOP PLUG / GUIDE ROD PARTS LIST: ASSEMBLY 1. Acrylic Meter Block FLOAT 2.
Page 37 REM Controller...
Page 41 REM-1F Controller Continued...
Page 43 A-Control Operation...
Page 45 Sequence of an A controller. There are three positions in the A controller selector switch. ON, OFF and REMOTE. When the selector switch is placed in the “ON” position, the controller opens the solenoid valve and water flows through the float sensors and to the mix chamber. If proper water flow is detected, the controller sends out a signal to the mixer switch.
Page 47 Mixing Motor...
Page 49 Integral Horsepower AC Induction Motors ODP, WPI, WPII Enclosure TEFC Enclosure Explosion Proof Installation & Operating Manual 2/07 MN400...
Page 51: Table Of Contents
Table of Contents Section 1 General Information ................1‐1 Overview .
Page 52: General Information
Section 1 General Information ii Table of Contents MN400...
Page 53: Section 1 General Information
Section 1 General Information Overview This manual contains general procedures that apply to Baldor Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements. A Warning statement indicates a possible unsafe condition that can cause harm to personnel.
Page 54: Safety Notice
Safety Notice This equipment contains high voltage! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt installation, operation and maintenance of electrical equipment. Be sure that you are completely familiar with NEMA publication MG‐2, safety standards for construction and guide for selection, installation and use of electric motors and generators, the National Electrical Code and local codes and practices.
Page 55 Section 1 General Information Safety Notice Continued WARNING: Motors that are to be used in flammable and/or explosive atmospheres must display the UL label on the nameplate along with CSA listed logo. Specific service conditions for these motors are defined in NFPA 70 (NEC) Article 500.
Page 56: Receiving
Section 1 General Information Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for shipment. When you receive your motor, there are several things you should do immediately. Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your motor.
Page 57: Section 2 Installation & Operation
Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. When other devices are coupled to the motor shaft, be sure to install protective devices to prevent future accidents. Some protective devices include, coupling, belt guard, chain guard, shaft covers etc.
Page 58: Doweling & Bolting
Section 1 General Information Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet into the foundation. This will maintain the correct motor position should motor removal be required. (Baldor motors are designed for doweling.) Drill dowel holes in diagonally opposite motor feet in the locations provided.
Page 59 Section 1 General Information Figure 2‐2 Typical Motor Performance VS Voltage Variations Maximum Full ‐Load Torque Current Full ‐Load Power Current Factor Efficiency Efficiency Power Maximum Factor Torque Voltage Variations (%) MN400 Installation & Operation 2‐3...
Page 60: First Time Start Up
Section 1 General Information First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is disconnected from the load and will not cause mechanical rotation of the motor shaft. Make sure that the mechanical installation is secure. All bolts and nuts are tightened etc.
Page 61: Section 3 Maintenance & Troubleshooting
Section 3 Maintenance & Troubleshooting WARNING: UL Listed motors must only be serviced by UL Approved Authorized Baldor Service Centers if these motors are to be returned to a hazardous and/or explosive atmosphere. General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or every 3 months, whichever occurs first.
Page 62 Table 3‐2 Service Conditions Severity of Service Hours per day Ambient Temperature Atmospheric of Operation Maximum Contamination Standard 40 C Clean, Little Corrosion Severe 16 Plus 50 C Moderate dirt, Corrosion Extreme 16 Plus >50 C* or Severe dirt, Abrasive dust, Corrosion, Heavy Class H Insulation Shock or Vibration Low Temperature...
Page 63: Relubrication Procedure
Caution: To avoid damage to motor bearings, grease must be kept free of dirt. For an extremely dirty environment, contact your Baldor distributor or an authorized Baldor Service Center for additional information. Relubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease already in the motor.
Page 64: Troubleshooting Chart
Section 1 General Information Table 3‐5 Troubleshooting Chart Symptom Possible Causes Possible Solutions Motor will not start Usually caused by line trouble, such Check source of power. Check overloads, fuses, as, single phasing at the starter. controls, etc. Excessive humming High Voltage.
Page 65 Suggested bearing and winding RTD setting guidelines Most large frame AC Baldor motors with a 1.15 service factor are designed to operate below a Class B (80 C) temperature rise at rated load and are built with a Class H winding insulation system.
Page 66 3‐6 Maintenance & Troubleshooting MN400...
Page 67 Baldor District Offices Baldor District Offices Baldor District Offices...
Page 68 BALDOR ELECTRIC COMPANY World Headquarters P.O. Box 2400 Fort Smith, AR 72901-2400 (479) 646-4711 Fax (479) 648-5792 www.baldor.com Baldor Electric Company Printed in USA MN400 2/07...
Page 69 Diaphragm Pump Info...
Page 71 ___ Instruction Manual Electronic Metering Pumps Carefully read and understand all precautions before installing or servicing any metering pump. CAUTION CAUTION For file reference, please record the following data: Model No: Serial No: Installation Date: Installation Location: When ordering replacement parts for your LMI Metering Pump or Accessory, please include complete Model Number and Serial Number of your unit.
Page 73 Contents Introduction ..................4 1.1 Spare Parts ................4 Unpacking Check List ................ 6 Pre-Installation Instructions ..............8 Installation ..................10 4.1 Pump Location and Installation ..........10 4.2 Pump Mounting ..............10 4.3 Tubing Connections ............... 15 4.4 Multi-Function Valves ............. 16 4.5 4-Function Valve Installation ..........
Page 74: Introduction
1.0 Introduction LMI is the world’s most versatile manufacturer of economical and efficient metering pumps. This manual addresses the instal- lation, maintenance and troubleshooting procedures for manually and externally controlled pumps. LMI has a worldwide network of stocking representatives and authorized repair centers to give you prompt and efficient service.
Page 75 Example: Your pump consists of two main components: 1. The Drive Assembly; and 2. The Liquid Handling Assembly. P 1 5 1 3 9 2 S I Drive Liquid Handling Assembly...
Page 76: Unpacking Check List
2.0 Unpacking Check List Your carton will contain many or all of the following items. Please notify the carrier immediately if there are any signs of damage to the pump or its parts. Please refer to the enclosed Instruction Supplement for an illustration and electrical diagram of your complete pump.
Page 77 Instruction Supplement M I L T O NR O Y Injection Check Valve Instruction Supplement Optional Milliamp Input Cable Optional 4-Function Valve (pictured) or Optional 3-Function Valve...
Page 78: Pre-Installation Instructions
3.0 Pre-Installation Instructions The following precautions should be taken when working with LMI metering pumps. Please read this section carefully prior to installation. Precautions Protective Clothing ALWAYS wear protective clothing, face shield, safety glasses CAUTION and gloves when working on or near your metering pump. Ad- ditional precautions should be taken depending on the solution being pumped.
Page 79: Tubing Connections
Tubing Connections Inlet and outlet tubing or pipe sizes must not be reduced. Make CAUTION certain that all tubing is SECURELY ATTACHED to fittings prior to start-up (see Section 4.3, Tubing Connections). ALWAYS use LMI supplied tubing with your pump, as the tubing is specifically designed for use with the pump fittings.
Page 80: Electrical Connections
Electrical Connections To reduce the risk of electrical shock, install only on a circuit protected by a ground-fault circuit-interrupter (GFCI). The me- tering pump must be plugged into a grounded outlet with ratings conforming to the data on the pump control panel. The pump must be connected to a good ground.
Page 81 4.2.1 Flooded Suction The pump is mounted at the base of the storage tank. This instal- lation is the most trouble-free , and is recommended for very low outputs, solutions that gasify, and high-viscosity solutions. Since the suction tubing is filled with solution, priming is accomplished quickly and the chance of losing prime is reduced.
Page 82 4.2.2 Suction Lift - Wall Bracket Mount The pump may be mounted using an LMI Wall Mount Bracket Assembly (part no. 34643) directly above the solution tank. A pump mounted in this manner allows for easy changing of solution tanks or drums. Pressure Injection Line...
Page 83 4.2.3 Suction Lift - Tank Mount The pump may be mounted on a molded tank provided there is a recess to keep the pump stationary. LMI 10-gallon tank (part no. 27421), 35-gallon tank (part no. 27400), and 50-gallon tank (part no. 26350) have molded recesses for pump mounting. Pressure Line Injection...
Page 84 4.2.4 Suction Lift - Shelf Mount The pump may be mounted on a shelf (customer supplied) maintaining a suction lift of less than 5 ft (1.5 m). An LMI mounting kit (part number 10461) is available for securing the pump to a shelf. Flow Flow Injection Check...
Page 85: Tubing Connections
Tubing Connections 1. Insert tubing through Coupling Nut—Tubing should enter the smaller end of the Coupling Nut first, orienting the larger opening of the Coupling Nut toward the tubing end. 2a. For 1/4” OD tubing: Position the Female Ferrule so that 1/4” to 3/8” (5-10 mm) of tubing protrudes from the Female Ferrule.
Page 86: Multi-Function Valves
Multi-Function Valves Your pump may be equipped with one of the following multi- function valves: 3-FV, 4-FV, or standard discharge valve. If your pump is not equipped with a multi-function valve and you feel it is needed in your application, it can be purchased as an accessory. Contact your local LMI stocking distributor.
Page 87 Flow Flow DO NOT submerge return line in solution LMI 4-FV (Accessory) Prevents syphoning Recirculating when pumping into Pump suction side of recirculating pump LMI Pump (Vacuum) LMI 4-FV (Acces- sory) Prevents over pumping and syphoning when pumping downhill into low or Tank Tank no pressure...
Page 88: 4-Function Valve Installation
4-Function Valve Installation • To mount to a pump, remove the discharge fitting from the pump (if present) leaving the cartridges in the pump head. Position the 4FV coupling nut on pump head over cartridges with threads up, and insert 4FV fitting and thread into pump head over cartridges. Tighten the fitting to 50 in-lbs using a 13/16”...
Page 89: Autoprime Liquid End
AutoPrime™ Liquid End Return to Supply AutoPrime Valve Discharge Valve Discharge Suction Valve Inlet AutoPrime™ Liquid End AutoPrime™ Pumps installed with the AutoPrime™ Liquid End are equipped with a valve that allows for constant removal of vapors and gasses inherent with effervescent chemicals such as Sodium Hypochlorite and Hydrogen Peroxide.
Page 90: Foot Valve/Suction Tubing Installation
Foot Valve/Suction Tubing Installation The Foot Valve acts as a check valve to keep the pump primed in suction lift applications. The foot valve is designed to be submersed in the solution tank or drum and must sit in a vertical position at the bottom. Position approximately 2 inches (50 mm) off the bottom if the tank or drum contains sediment.
Page 91: Injection Check Valve And Discharge Tubing Installation
Injection Check Valve and Discharge Tubing Installation A. Installing Injection Check Valve (Figure 1) 1. The Injection Check Valve prevents backflow from a treated line. Install the injection check valve at the location where chemical is being injected into the system.
Page 92: Liquid End Parts List
5.0 L iquid End Parts List Reference Liquid End Sheets on LMI Online Library at: www.lmipumps.com. 1. Select “Online Literature Library” in the Navigation Bar on left. 2. Once on Online Literature Library use “Product” drop down to select “Liquid Handling Assemblies.” 3.
Page 93: Start-Up And Adjustment
6.0 Start-up and Adjustment a.)Thepumpisnormallyself-primingifsuctionliftis5ft(1.5m) orlessandthestepsbelowarefollowed. b.)Pumpsareshippedfromthefactorywithwaterinthepump headtoaidinpriming. Output Adjustment Controls Manual series pump controls are not equipped with pressure control. Pressure Control Adjustment (if equipped): Pressure control provides the adjustment of the pump’s pressure capability and power consumption, reducing heat, pipe shock and pulsation while increasing pump life.
Page 94: Start-Up/Priming For Pump Supplied With Multi-Function Valve
Start-Up/Priming for Pump Supplied with Multi-Function Valve Read this entire section completely before proceeding. CAUTION When all precautionary steps have been taken, the pump is mounted, and the tubing is securely attached, you may now start priming the pump. 1. Plug in or switch the pump on. 2.
Page 95: Start-Up/Priming Without Multi-Function Valve
Start-Up/Priming without Multi-Function Valve Read this entire section completely before proceeding. When all precautionary steps have been taken, the pump is CAUTION mounted, and the tubing is securely attached, you may now prime the pump. Plug in or switch on the pump. 2.
Page 96: Output Adjustment
Output Adjustment Once the pump has been primed, an appropriate output adjust- ment MUST be made. Pump output should be calculated and adjustments made accordingly. Total Pump Output Calculate the total output of the pump as follows: PUMP OUTPUT = MAX PUMP OUTPUT x % SPEED x % STROKE Example: P151-392SI Use MAX Output (from dataplate on bottom center of pump control panel) = 24 GPD (24 gallons per day).
Page 98 7.0 Methods of Externally Triggering Method of Triggering LMI Pump Through 4-Pin Connector 1. Switch Closure Switch closing triggers pump + White 2. NPN Transistor Base goes high to trigger pump – Black + White 3. PNP Transistor Base goes low to trigger pump –...
Page 99: B7, C7 And P7 Pumps
or Pacing B7, C7 and P7 Pumps...
Page 100: Calibration
8.0 Calibration Once installation is complete and the approximate output has been determined, the pump should be calibrated to adjust speed and stroke for your actual desired output. (Calibration cylinders may be purchased from your local LMI distributor, ref. publication 1798.) 1.
Page 101: Pressure Control
Pressure Control Adjust Pressure Control: While unit is running, turn Pressure Control Potentiometer slowly counter-clockwise until unit just begins to stall. From this stall point, now turn Pressure Control Potentiometer clockwise halfway between the stall point and maximum setting. This is the optimum pressure control setting for your application.
Page 102: Calibration Procedure - On-Site Volumetric Calibration In External Mode
Calibration Procedure - On-Site Volumetric Calibration in External Mode 1. Since pump output is governed by an external device such as Flowmeter-Pulser, Liquitron Controller, or 4-20 mA ™ DC signal from an instrument with an LMI Analog-to- Digital Converter, only the output per stroke may be calibrated.
Page 103: Liquifram (Diaphragm) Replacement
Read steps 1 and 2 below before proceeding. Be sure the Injection Check Valve is properly installed and is CAUTION operating. If a shut off valve has been installed downstream of the Injection Valve, it should be closed. Be sure your relief tubing is connected to your multi-function valve and runs back to your solution drum or tank.
Page 104 IftheliquidcannotbepumpedduetoLiquifram rupture ™ usingprotectiveclothing,glovesandfaceshield,carefully disconnectthesuctionanddischargetubing.Removethe fourscrewstotheheadandimmersetheheadinwateror otherneutralizingsolution. Start the pump. While running, set the stroke knob to zero and turn the pump off. SeeSection10.0forproperzero 3. With the unit off, unscrew the Liquifram by carefully ™ grasping the outer edge and turning it counter-clockwise .
Page 105 ™ Liquifram Stroke Setting Chart Pump Series Stroke Knob Setting All AA, B, J, P Series C10, C11, C12, C70, C71, C72, C76, C90, C91, C92, E70, E71, E72 C13, C14, C73, C74, C77, C93, C94, E73, E74 Liquifram on M Series pumps only, must be bottomed completely (turned ™...
Page 106: Cartridge Valves, Seal Rings/Valve Balls And Injection Check Valve Spring Replacement
Cartridge Valves, Seal Rings/Valve Balls and Injection Check Valve Spring Replacement ALWAYS wear protective clothing, face shield, safety glasses and gloves when working on or performing any maintenance or replacement on your pump. See MSDS information from CAUTION solution supplier for additional precautions. Refer to the LMI Metering Pump Price List for the proper Spare Parts Kit or RPM Pro Pac kit number or contact your...
Page 107: Checking Pump For Proper Zero Position (Stroke Knob)
IMPORTANT:Notecorrectorientationofeachcheckvalve. 5. Install the new spring in the Injection Check Valve. Depressurize and drain pipeline (or isolate I.C.V. point using valves) so that I.C.V. can safely be disassembled. CAUTION 10.0 Checking Pump for Proper Zero Position (Stroke Knob) 1. With pump running, turn stroke knob counter-clockwise toward zero or end of black or red band on dial.
Page 108 7. Position the outer section of the knob so that the pointer aligns with zero on the nameplate or end of the black or red band. 8. Push down on the outer section (a snap sound indicates parts are locked together). 9.
Page 110: Troubleshooting
11.0 Troubleshooting PROBLEM POSSIBLE CAUSE Pump Will Not Prime Pump not turned on or plugged in. Output dials not set properly. Foot Valve not in vertical position on bottom of tank. Pump suction lift too high. Suction tubing is curved or coiled in tank.
Page 111 SOLUTION Turn on pump/plug in pump. Always prime pump with speed at 80% and stroke at 100%. Foot Valve must be vertical (see Foot Valve Installation, Section 4.6). Maximum suction lift is 5 ft (1.5 m). Pumps with High Viscosity Liquid Handling Assemblies require flooded suction.
Page 112 Troubleshooting (continued) PROBLEM POSSIBLE CAUSE Leakage at tubing Worn tubing ends. Loose or cracked fitting. Worn seal rings. Solution attacking Liquid Handling Assembly material. Low Output or Failure Pump’s maximum pressure rating to Pump Against is exceeded by injection pressure. Pressure Worn Seal Rings.
Page 113 SOLUTION Cut about 1 in (25 mm) off tubing and then replace as before. 2. Replace fitting if cracked. Carefully hand tighten fittings. DO NOT USE PIPE WRENCH . Once fitting comes into contact with seal ring, tighten an additional 1/8 or 1/4 turn. 3.
Page 114: Epu Resistance Chart
12.0 EPU Resistance Chart Pump Series Voltage Coil Resistance (Ohms) @ 20 C (68 PW4, PW5, PW6 P04, P05, P06 115 VAC 76 - 87 P14, P15 P16 230 VAC 307 - 353 P74, P75, P76 (see Note 1) P02, P03 115 VAC 152 - 176 P12, P13 230 VAC...
Page 115 FLOWMETER ASSEMBLY - P/N 4309104 2735634 CONNECTOR, TUBE, 1/4" FPT X 3/8" OD COMP. FM-9104...
Page 117 OVERALL ITEM P/N DESCRIPTION QTY UM 10342 TUBING, 3/8" OD X 1/4" ID, POLYETHYLENE 1.00 10746 BRACKET, PUMP 2.00 1364001 BASE SUB-ASSY. PB100-0 1.00 1450318 BELT 1.00 1600312 BOLT, HH, 1/4-20 X 3/4 SS 8.00 1600324 BOLT, HH, 1/4-20 X 1-1/2 SS (CAP SCREW) 2.00 1600366 BOLT, HH, 1/4-20 X 1 SS...
Page 119 16/50 D-001...
Page 120 ANY OTHER MANNER WITHOUT THE EXPRESS WRITTEN CONSENT OF LENGTH WHEN ASSEMBLED USE COLLAR ITEM NO. 17 UGSI Chemical Feed, Inc. UGSI CHEMICAL FEED, INC. IN NO EVENT SHALL THEY BE USED IN ANY DRAWING NUMBER: MANNER DETRIMENTAL TO THE INTEREST OF UGSI CHEMICAL FEED, TO KEEP THE SEAL ASSEMBLY IN PLACE.
Page 123 THEY MUST NOT BE DISCLOSED, REPRODUCED, LOANED OR USED IN ANY OTHER MANNER WITHOUT THE EXPRESS WRITTEN CONSENT OF DRAWING NUMBER: UGSI CHEMICAL FEED, INC. IN NO EVENT SHALL THEY BE USED IN ANY UGSI Chemical Feed, Inc. MANNER DETRIMENTAL TO THE INTEREST OF UGSI CHEMICAL FEED, D33A1085 INC.
Page 124 UGSI Chemical Feed, Inc. PolyBlend® A Controller UGSI Chemical Feed, Inc. Vineland, NJ - USA - 856.896.2160...