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ebm-papst W4D500-GM03-01 Operating Instructions Manual
ebm-papst W4D500-GM03-01 Operating Instructions Manual

ebm-papst W4D500-GM03-01 Operating Instructions Manual

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W4D500-GM03-01
ASIA PACIFIC SHENGRUI LIMITED
Phone +00852 56261528
info@apacfan.com
www.apacfan.com
CONTENTS
1. SAFETY REGULATIONS AND INFORMATION
1.1 Hazard levels for warnings
1.2 Staff qualifications
1.3 Basic safety rules
1.4 Voltage
1.5 Safety and protective features
1.6 Mechanical movement
1.7 Emissions
1.8 Hot surface
1.9 Transport
1.10 Storage
2. INTENDED USE
3. TECHNICAL DATA
3.1 Product drawing
3.2 Nominal data
3.3 Data according to Commission Regulation (EU) 327/2011
3.4 Technical description
3.5 Mounting data
3.6 Transport and storage conditions
4. CONNECTION AND STARTUP
4.1 Mechanical connection
4.2 Electrical connection
4.3 Connection in terminal box
4.4 Connection diagram
4.5 Opening additional cable glands
4.6 Checking connections
4.7 Switching on the device
4.8 Switching off the device
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
5.1 Cleaning
5.2 Safety inspection
5.3 Disposal
Item no. 10059-5-9970 · ENU · Change 98149 · Approved 2020-10-01 · Page 1 / 12
Operating instructions
1. SAFETY REGULATIONS AND INFORMATION
Read these operating instructions carefully before starting work on the
device. Observe the following warnings to prevent malfunctions or
danger to persons.
These operating instructions are to be regarded as part of the device.
The device is only to be sold or passed on together with the operating
instructions.
These operating instructions may be duplicated and distributed to inform
about potential dangers and their prevention.
1
1.1 Hazard levels for warnings
1
1
These operating instructions use the following hazard levels to indicate
1
potentially hazardous situations and important safety regulations:
1
2
2
2
2
2
2
3
4
4
5
5
5
6
6
6
1.2 Staff qualifications
6
The device may only be transported, unpacked, installed, operated,
6
maintained and otherwise used by suitably qualified, trained and
7
authorized technical staff.
9
Only authorized specialists are permitted to install the device, to carry
10
out a test run and to perform work on the electrical installation.
10
10
1.3 Basic safety rules
10
The safety hazards associated with the device must be assessed again
10
following installation in the final product.
The locally applicable industrial safety regulations are always to be
11
observed when working on the device.
11
Keep the workplace clean and tidy. Untidiness in the work area
11
increases the risk of accidents.
Note the following when working on the device:
; Do not perform any modifications, additions or conversions on the
device without the approval of ebm-papst.
1.4 Voltage
; Check the device's electrical equipment at regular intervals; see
Chapter 5.2 Safety inspection.
; Replace loose connections and defective cables immediately.
DANGER
Indicates an imminently hazardous situation which will result in
death or serious injury if the specified actions are not taken.
Compliance with the instructions is imperative.
WARNING
Indicates a potentially hazardous situation which can result in
death or serious injury if the specified actions are not taken.
Exercise extreme caution while working.
CAUTION
Indicates a potentially hazardous situation which can result in
minor or moderate injury or damage to property if the specified
actions are not taken.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
DANGER
Electrically charged device
Risk of electric shock
→ When working on an electrically charged device, stand on a
rubber mat.

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Summary of Contents for ebm-papst W4D500-GM03-01

  • Page 1 Note the following when working on the device: ; Do not perform any modifications, additions or conversions on the device without the approval of ebm-papst. 1.4 Voltage ; Check the device's electrical equipment at regular intervals; see Chapter 5.2 Safety inspection.
  • Page 2 Operating instructions W4D500-GM03-01 WARNING WARNING Live terminals and connections even with device Rotating device switched off Long hair and dangling items of clothing, jewelry and the like Electric shock can become entangled and be pulled into the device. Injuries can result.
  • Page 3 Operating instructions W4D500-GM03-01 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device.
  • Page 4 Operating instructions W4D500-GM03-01 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Direction of air flow "V" Tightening torque 1.5 ± 0.2 Nm Cable diameter min. 6 mm, max. 12 mm, tightening torque 2 ± 0.3 Nm Mounting holes for FlowGrid...
  • Page 5 06 Year of manufacture The year of manufacture is specified on the according to IEC product's rating label. 60990 (measuring 07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG circuit Fig. 4, TN Amtsgericht (court of registration) Stuttgart · HRA 590344 system) D-74673 Mulfingen...
  • Page 6 Blades can bend cycles. If you have special questions, consult ebm-papst for → Carefully remove the device from its packaging, by the fan support. housing. Strictly avoid shocks.
  • Page 7 Operating instructions W4D500-GM03-01 DANGER 4.2.3 Voltage control Faulty insulation NOTE Risk of fatal injury from electric shock Current overshoots may occur if speed control is implemented → Use only cables that meet the specified installation by transformers or electronic voltage regulators (e.g. phase regulations for voltage, current, insulation material, capacity, control).
  • Page 8 Operating instructions W4D500-GM03-01 4.3.3 Cable routing NOTE Lack of motor protection Water must be prevented from reaching the cable gland along the cable. Without motor protection, the motor can overheat and suffer NOTE damage. Damage caused by moisture penetration. →...
  • Page 9 Operating instructions W4D500-GM03-01 4.4 Connection diagram Δ Delta connection Star connection = V1 = blue = U1 = black = W1 = brown yellow green white 2x gray green/yellow Item no. 10059-5-9970 · ENU · Change 98149 · Approved 2020-10-01 · Page 9 / 12...
  • Page 10 Operating instructions W4D500-GM03-01 4.5 Opening additional cable glands NOTE Damage to the device from vibration A second cable gland opening can be made in the terminal box. Bearing damage, shorter service life WARNING → Low-vibration operation of the fan must be ensured over the In the event of a fault, the cable gland is energized entire speed control range.
  • Page 11 Deficient cooling Improve cooling Fastening the Visual inspection At least every Fasten In the event of further malfunctions, contact ebm-papst. cables 6 months Fastening the Visual inspection At least every Fasten protective earth 6 months terminal 5.1 Cleaning...
  • Page 12 Electrolytic capacitors ● Dispose of electronic components employing the proper procedures for electronic scrap. → Please contact ebm-papst for any other questions on disposal. Item no. 10059-5-9970 · ENU · Change 98149 · Approved 2020-10-01 · Page 12 / 12...