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Perfecta 115 TS Service Manual

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SERVICE MANUAL
PERFECTA 115 / 132 / 168 / 225 TS
This Service Manual belongs into the hands
of the repair and maintenance personnel.
1/09 PERFECTA 115 / 132 / 168 / 225 – TS
1
PERFECTA Schneidemaschinenwerk GmbH
D-02625 Bautzen
Schäfferstr. 44
Tel.: +49-3591-556-131 to -133
Fax: +49 3591-556-139

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Summary of Contents for Perfecta 115 TS

  • Page 1 PERFECTA 115 / 132 / 168 / 225 TS This Service Manual belongs into the hands of the repair and maintenance personnel. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 2 Trouble occurring/cutting problems and their remedies............61 10.1.1 Wavy cutting........................61 10.1.2 Overcutting.......................... 63 10.1.3 Undercutting........................64 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 3 Errors ..........................92 13.1 Error messages........................92 13.2 Error messages........................93 13.3 Error symbols ........................97 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 4 • Open control cabinets and switch rooms do not only get dusty and lead to mal- functioning, but also hold the risk of death. Use the opportunity PERFECTA offers you and have your mechanics and main- tenance personnel trained at our Training Centre.
  • Page 5 If the machine comes with a lowerable front table compressed air supply will be required. Connect the air to the AWR control valves in the left machine frame foot. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 6 3 (three) years. The results of such inspections must be recorded and filed. Figure 2 shows you a checklist as is used by PERFECTA for acceptance. Machines which have passed this test will be labelled (Figure 1) to indicate the next inspection.
  • Page 7 Service Manual General Instructions Machine inspection record Machine inspection record Figure 2: Checklist. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 8 Check the backgauge position and readjust, if necessary. Check the setting of sensor B39. Regarding the main clutch of PERFECTA machines, check the adjustment and make sure the carbon brushes are not worn down. Readjust the clutch, if required. Possibly replace the carbon brushes or the armature disk. Make an overrun test (values should always be below 0.50 mm) on all PERFECTA machines.
  • Page 9 If such correction by shifting the cams as described above is not successful, i. e. if the knife still keeps overrunning, check the clutch/brake combination of the knife drive under any circumstances. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 10 7 and pressed against friction ring 8. This will engage the clutch. Please refer to Figure 3. Figure 3: Clutch-and-brake assembly. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 11 "Manual Cranking" in the Operating Manual, slacken screws 13 around the circumference, put in the shims and then re-tighten the screws. Figure 4: Air gap. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 12 Prior to dismantling the clutch/brake assembly, bring the knife beam to its low- ermost position as the compression springs will release and cancel their braking effect. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 13 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 14 Very dull knives are often the cause for the overload expansion ring to respond. Change the knife. The knife cut-through position has been set too low. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 15 Gap s shown in Figure 7 should be be 0.2 + 0.1 mm. Figure 7: Gap between knife back and clamp edge. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 16 Tighten the clamp guideways and use a feeler gauge to check gap s over the entire cutting width. Figure 8: PERFECTA 76 clamping system. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 17 3 will reduce the gap. The procedure is described under "Play in the clamp guideway". Figure 9: PERFECTA 92 clamping system. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 18 Use a feeler gauge and check gap s over the entire cutting width. Keep the positions of the readjusted eccentric pins when locking the nuts. Figure 10: PERFECTA 115/132/168/225 clamping system. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 19 For this purpose, slightly slacken screws 12 and apply backing screws 11 until you obtain play b between guide bar 10 and slide block 9. Re-tighten screws 12. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 20 Rotate clamp lever pivot 2 to adjust the clamp stroke height (125 mm) on surface 3. After successful adjustment, re-tighten locking screw 1. Figure 12: Height adjustment (PERFECTA 76/92). 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 21 After you have checked parallelism using paper strips, re-tighten locking screw 1 and return the hydraulics cover panel. Figure 13: Parallelism adjustment (PERFECTA 76/92). 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 22 Re-tighten screw 1 and return the cover panel. Only readjust that clamp lever pivot which is responsible for the deviation. Figure 15: Parallelism adjustment (PERFECTA 115/132). 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 23 Turn nuts 4 so as to bring the clamp in a parallel position with the cutting table. Re-tighten lock nut 3. Only readjust that side which is responsible for the deviation. Figure 16: Parallelism adjustment (PERFECTA 168/225). 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 24 Knife beam guideway play Cutting Mechanism All PERFECTA guillotines work in what is called the "rocking slant cut" mode, i. e. the knife moves along a curved path from left to right. All findings and experience regarding issues such as the material to be cut, knives, clamping, cutting inaccuracies and their remedies are summarized in our "Cutting Primer"...
  • Page 25 On the table side, locating pins 4 and pressure screws 6 are protected by locking screws 8 against being shifted or rotated. Gap s should be < 0.05 mm. Figure 18: PERFECTA 115/132 guideway play. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 26 All threaded bushes 6 are tightened to the machine frame by screws 5. Gap s should be < 0.05 mm. Figure 19: PERFECTA 168/225 guideway play. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 27 • Refit the coverings and light guards. Caution: Check the light guard for proper functioning afterwards. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 28 Please refer to "Adjusting automatic stopping". In addition, all PERFECTA guillotines are equipped with a mechanical non-repeat device (safety latch/locking pin), a third way not to overrun the upper dead centre, which locks the knife beam to the machine frame.
  • Page 29 Service Manual Cutting Mechanism Non-repeat device B 81 Figure 21: PERFECTA 76 non-repeat device – side view. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 30 Y 80 B 82 B 81 Overlapping > 50 % Figure 22: PERFECTA 92 non-repeat device – rear view. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 31 Service Manual Cutting Mechanism Non-repeat device B 81 Figure 23: PERFECTA 92 non-repeat device – side view. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 32 B82 must not be actuated yet. B 81 Y 80 B 82 Figure 24: PERFECTA 115/132 non-repeat device – front view. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 33 Cutting Mechanism Non-repeat device B 82 Y 80 Figure 25: PERFECTA 115/132 non-repeat device – seen from right. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 34 Cranking" in the Operating Manual). The distance should also be approx. 1.5 + 0.5 mm. B 82 B 81 Y 80 Figure 26: PERFECTA 168/225 non-repeat device. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 35 Always use the knives associated with the corresponding machine models and cutting widths. For PERFECTA machines of the same model and size, the knives are inter- changeable. When changing knives, be absolutely sure that the tapped holes in the knife are clean and the knife fixing bolts are not damaged.
  • Page 36 General Cutting Table General The standard cutting table and its associated side tables all PERFECTA guillotines come with ground surfaces. At the factory, the tables are treated with some preservative before being shipped. This preservative coating must be removed with petroleum ether when the machine is being installed at the user's.
  • Page 37 From the "Settings" menu, you can match the backgauge speed as well as the start and stop ramps to the material to be processed and to other needs. For manual positioning and for cutting or programming by the printing pattern, PERFECTA guillotines have a so-called "electronic handwheel" with nine backgauge speeds each, both forward and backward.
  • Page 38 If they are not square or not in line remove the narrow-cutting rakes and clean their rear sides, if necessary. Figure 27: Guidance play adjustment for PERFECTA 115/132. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 39 Do not grease the rollers and the tracks. Figure 28: Guidance play adjustment for PERFECTA 168. 132/168/225/ machines For 132/168 cm machines, PERFECTA offers a lateral backgauge guide option with a free rear table. For 225 cm machines, such lateral backgauge guide is standard.
  • Page 40 Please refer to "Lubrication" in the Operating Manual or to the lubrication chart on the back of the machine. Figure 29: Thread backlash compensation for PERFECTA 76/92/115/132/168. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 41 = 0.25 mm over chip length l. Use a try square 1 to check (refer to Figure 30). Figure 30: Slide chips on the harrow-cutting rakes. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 42 Measuring System General Measuring System General On PERFECTA machines, the actual and desired measurements are displayed by the user interface. In this connection, you can choose among four different units. Please refer to the "Settings" menu in the Operating Manual.
  • Page 43 11. Calibrate the machine (factory calibration). 12. Check the tolerance again as per item 10. 13. Check the measurement. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 44 General Hydraulic Clamping System General PERFECTA guillotines have an infinitely variable plunger piston hydraulic system with a clamping force range adjustable within very wide limits. For ordering designations of hydraulic components, please refer to the Operating Manual. Name of the components:...
  • Page 45 Clamping pressure measuring point T1, T2 Return lines to the tank VD1.1 Figure 33: Control block components locations. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 46 VW2, VDR and F. Option: Stop valve VD1.1 (PV) D-Sensor Figure 34: Normal position hydraulic circuit diagram. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 47 Once the clamp comes to rest on the table, the oil will flow back into the tank via VD1 and VD1.1. Option: Stop valve VD1.1 (PV) D-Sensor Figure 35: Preclamping hydraulic circuit diagram. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 48 Y90 through the computer will be obtained in the main pressure chamber. Option: Stop valve VD1.1 (PV) D-Sensor Figure 36: Cut triggering hydraulic circuit diagram. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 49 Option: Stop valve VD1.1 (PV) D-Sensor Figure 37: Main clamping action hydraulic circuit diagram. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 50 By the clamp return spring, the cylinder will be brought back to its normal position. Option: Stop valve VD1.1 (PV) D-Sensor Figure 38: Decompression hydraulic circuit diagram. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 51 Option: Stop valve VD1.1 (PV) D-Sensor Figure 39: Clamp return hydraulic circuit diagram. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 52 These valves serve for adjusting the preclamping force which should be less than 300 N for PERFECTA 115/132 machines and less than 500 N for PERFECTA 168/225 models. Such adjustment may only be checked and altered in conjunction with a load cell which works within this range.
  • Page 53 You can check all pressure stages at measuring point M1 or M2 with the aid of a test manometer (optional). For the settings, please refer to Table 2. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 54 8.4.4 Main clamping setting instructions In the "Clamping" section of the "Cutting Primer" you can obtain from PERFECTA, you will find a few fundamentals on how to choose the proper clamping pressure. Material-related figures based on experience can be found in the tables of the "Cutting Primer"...
  • Page 55 The electronic system is controlling properly when the green and yellow LEDs are lit and the red one is OFF, with the clamp resting on the pile. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 56 ⇒ Free return flow into the tank via VDR and F. ⇒ Change the multiway valve. - Air in the hydraulic system. ⇒ Deaerate as described under "Start-up". 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 57 X803). - Check the adjustment of switch S69.1. - Check the solenoid valve connector. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 58 S69.1 is not sufficiently actuated to change over. ⇒ Put the switch closer. In both cases, you should correct the switch position gently. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 59 Clamping force (kN) max. Table 3: Clamping pressure and clamping force values. Figure 40: Amplifier card installation position. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 60 Green LED: - stabilized reference circuit Yellow LED: - output stage status Figure 41: ESRV 103 amplifier card. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 61 Use of a knife quality not suitable for the Use a different type of knife (carbide). type of paper. Table 4: Causes of and remedies to vertical shading. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 62 22° to 24°). The knife is too soft. Use a different type of knife (carbide). Table 5: Causes of and remedies to diagonal shading. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 63 The cutting path is not vertical. Correct the cutting path. Table 6: Causes of and remedies to overcutting. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 64 After you obtain a concave cut, make a reasons (containing tension). second cut. Table 8: Causes of and remedies to concave cutting. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 65 Increase the cutting edge angle or grind a bevel (double angle). Do not use a carbide knife. Table 11: Causes of and remedies to knife chipping. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 66 - 0…250 bar pressure sensor 6 B81, B82 - Safety latch monitoring proximity switches Figure 46: Machine front safety switches. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 67 9 S29 - Clamp switch 10 S23 - False clamp switch Figure 47: Machine back safety switches. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 68 X502 X504 X506.1 X804 X803 X806 X807 X808 Figure 48: Control module/safety module connector assignments. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 69 Proportional pressure multiway valve (reserved analog output) X830 Serial interface (reserved) X831 Serial interface to PC module 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 70 From the voltage it provides, the 5 VDC processor supply is produced on this card. Figure 50: Safety module. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 71 3 Power pack for the supply of the display and touch screens 4 USB ports (upper one for the customer/lower one for the touch screen controller) Figure 51: Complete PC unit. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 72 If this is the case, you can connect a USB keyboard to restore the BIOS settings. To do so, power up the machine while holding the "DEL" key pressed. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 73 The settings to be changed are marked yellow. BIOS start screen Standard CMOS Features Advanced BIOS Features Figure 53: BIOS setting menus. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 74 IP address of the server which identifies PCs in the LAN by their names (NetBIOS). If you have any questions please ask your network administrator. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 75 This means it is case-sensitive. Depending on the level of data security, the Allow network users to change my files option can be taken into consideration. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 76 When a firewall is used enabling port 80 for external access to the FTP server is mandatory. If you have any questions please ask your network administrator. Use FTP for data import. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 77 Service Manual 11 Electrical Equipment 11.5 Software 11.5 Software When changing software in the PERFECTA control system, make sure that compatible software versions for the PC, the control module and the safety module are used. 11.5.1 Software update To load the software follow the sequence of the steps below: If you receive the software by e-mail the files and folders will be zipped.
  • Page 78 Last but not least, the daily cut counts, lubrication cycle counts and the number of knife changes are indicated. Please refer to para. 11.5.4. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 79 1 cm = 10 mm 1 inch = 25.4 mm 1 tu = 30.303 mm Figure 54: "Settings" menu. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 80 Spanish Russian Chinese Slovak Czech Swedish Danish Turkish Greek Slovenian Hungarian Croatian Italian Finnish Dutch 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 81 • In menu section 34, you can tick various boxes (foot pedal, clamp lowering or cut triggering) to preset any air-bed deactivation configuration. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 82 Clear the entire machine table prior to factory calibration. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 83 You can use the "Info" key to display some information on the software versions in- stalled on your PC as well as on the control and safety modules. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 84 All three values refer to the number of cuts made. (Defaults: lubrication cycle counter = 7000; number of knife changes = 5000.) 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr.
  • Page 85 Nominal power is ex- Reduce the load. ceeded. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 86 The power circuit volt- Replace the servo driver. is being turned age supply is defective. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 87 The servo driver has Replace the servo driver. voltage supply burnt. is being turned 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 88 Pn202 and Pn203 Set the parameters correctly. (electronic transformation ratio) have been set too high. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133 Fax: +49 3591-556-139...
  • Page 89 – light guard is free) 4 CEDES Safe CIS 3 light guard controller Figure 57: Light guard for P115/132 (receiver) – left-hand side. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 90 – light guard is free) 4 CEDES Safe CIS 3 light guard controller Figure 59: Light guard for P168/225 (receiver) – left-hand side. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 91 – light guard is free) 3 Light guard module 2 Figure 60: Light guard for P168/225 (transmitter) – right-hand side. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 92 After an error message has been displayed, and you have pressed the "Clear" key to acknowledge it, you can read a detailed error cause in the "Diagnostic" menu. Error message display window Figure 61: "Diagnostic" menu. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 93 Error Flow switch S60 or - Monitoring sensor B60 does not switch off. contactor K64 (B60 valve monitoring) doesn't switch 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 94 - S52 and S53 do not switch on. complete knife cycle none of the cam switches S53 (downwards) or S52 (up- wards) recognized 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 95 5 Volt DC for CPU - Turn off the machine. 1 out of tolerance Replace the safety module. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 96 Instruction test of CPU 2 - Call a service technician. failed - Turn off the machine. Replace the safety module. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...
  • Page 97 The safety light guard is interrupted. The knife change counter has elapsed. Side alignment error. APS control error. Backgauge disabled. 1/09 PERFECTA 115 / 132 / 168 / 225 – TS PERFECTA Schneidemaschinenwerk GmbH D-02625 Bautzen Schäfferstr. 44 Tel.: +49-3591-556-131 to -133...

This manual is also suitable for:

132 ts168 ts225 ts