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- Page 1 SAO, SAG, LUBRUCATION UNIT Instructional manual SAO, SAG LUBRICATION UNIT Instructional manual TriboTec spol. s r.o. Page 1 of 29 NP_SAO_SAG_EN 01-2024 Košuličova 4 www.tribotec.cz, tc@tribotec.cz 619 00 Brno tel: +420 543 425 611...
- Page 2 HYDRAULIC SCHEME ....................8 INSTALLATION AND GETTING INTO OPERATION ............8 OPERATIONAL MODES ....................9 10.1 SAO, SAG – without control timer ................9 10.2 SAO, SAG – with control timer ................. 9 11 OPTIONAL MODES ..................... 10 11.1 SAO, SAG – without control timer ................10 11.2 SAO, SAG –...
- Page 3 APPLICATION SAO lubrication units, version for lubricating oils, and SAG, version for soft greases, are used exclusively as pressure lubricant sources for single-pipe central lubrication circuits, which are equipped with single-line metering valves series SKIE, SKIB and SKIC using SRK manifolds or single-line metering valves series SMIE, SMIB mounted directly in the lubricated place.
- Page 4 SAO, SAG, LUBRUCATION UNIT Instructional manual switch, it is necessary to connect it correctly to the control timer. The work cycles described above, one or several, take place automatically during the operating time of the lubrication unit. On the control timer, you can set the operating time or the number of external impulses...
- Page 5 SAO, SAG, LUBRUCATION UNIT Instructional manual 6 CATALOGUE DESCRIPTION SAO – LUBRICATING OILS, supplied as standard with pressure switch and intermediate Lubrication Description Code Voltage Reservoir Lubricant Type SAO 2E1 1008801 24 V DC SAO 2E1 1008802 115 V AC...
- Page 6 SAO, SAG, LUBRUCATION UNIT Instructional manual 7 DIMENSIONAL DRAWING TriboTec spol. s r.o. Page 6 of 29 NP_SAO_SAG_EN 01-2024 Košuličova 4 www.tribotec.cz, tc@tribotec.cz 619 00 Brno tel: +420 543 425 611...
- Page 7 SAO, SAG, LUBRUCATION UNIT Instructional manual TriboTec spol. s r.o. Page 7 of 29 NP_SAO_SAG_EN 01-2024 Košuličova 4 www.tribotec.cz, tc@tribotec.cz 619 00 Brno tel: +420 543 425 611...
- Page 8 Regularly fill the tank of the lubrication unit with only clean lubricant. SAO, SAG lubrication units are mounted in a horizontal position and attached to the wall of the machine or device. 2 anchor holes with a diameter of 6.5 mm are prepared for fixing the aggregates.
- Page 9 Instructional manual 10 OPERATING MODES 10.1 SAO, SAG – without control timer The lubrication unit in this configuration is intended either for ON/OFF mode, lubrication without an automatic interval, or for the lubrication with external PLC control, to which the input and output signals about the operation and status of the lubrication unit are connected.
- Page 10 SAO, SAG, LUBRUCATION UNIT Instructional manual Pause – Pause – Lubrication Pause interval System air time time interval impulse impulse pressure Outlet signal Scheme time interval interval (mechanical (inductive monitoring NO / NC Num. (s.) (sec./min./hour.) switch) switch) (oil + air) 11.2.2.
- Page 11 SAO, SAG, LUBRUCATION UNIT Instructional manual 12 WIRING DIAGRAM, CONNECTION TO ELECTRICAL NETWORK 12.1 SAO, SAG – without automatic control Fig. 4 Connection diagram without control automation TriboTec spol. s r.o. Page 11 of 29 NP_SAO_SAG_EN 01-2024 Košuličova 4 www.tribotec.cz, tc@tribotec.cz...
- Page 12 SAO, SAG, LUBRUCATION UNIT Instructional manual 12.2 SAO, SAG – with control timer 12.2.1 Standard electric wiring set in Tribotec factory Figure 5 Wiring diagram with control automation 12.2.1 12.2.2 Connection for a volumetric lubrication or oil + air lubrication with control of the operating and pause time in hours, minutes or seconds.
- Page 13 SAO, SAG, LUBRUCATION UNIT Instructional manual 12.2.3 Connection for a volumetric lubrication or oil + air lubrication with an interval control of operating time in seconds, while the pause time is determined by the number of pulses from the external switch.
- Page 14 Fig. 9 Wiring diagram with control automation 12.2.5 12.2.6 Connection of level indicator according to the chosen variant 12.2.6.1 SAO, SAG with control timer Fig. 10 Connection diagram of the SAO, SAG level gauge with control timer 12.2.6 12.2.6.2 SAO, SAG without control timer OIL LEVEL INDICATOR GREASE LEVEL INDICATOR Fig.
- Page 15 SAO, SAG, LUBRUCATION UNIT Instructional manual 13 CONTROL AND ADJUSTMENT OF CONTROL TIMER 13.1 OPERATING MODE In this mode, the pump works completely automatically in pre-set intervals of running time and pause time. The control panel is equipped with three LEDs, a four-digit display and four touch buttons, which are used to set the lubrication system and related diagnostics.
- Page 16 SAO, SAG, LUBRUCATION UNIT Instructional manual ATTENTION To save changes in programming mode, press and hold the Enter ↵ key for at least 5 seconds. If this procedure is not followed, all changes will be lost. 13.2.1 PROGRAMMING MENU SELECTION...
- Page 17 SAO, SAG, LUBRUCATION UNIT Instructional manual 13.2.2.1 PROGRAMMABLE MODE WITH A TIME INTERVAL OF PAUSE Using arrows choose item FU-PL. Confirm the selection by pressing the button M. Via arrow in the programming menu, select item E-LS to set the lubrication time in seconds.
- Page 18 SAO, SAG, LUBRUCATION UNIT Instructional manual In the case of choosing a pause in minutes only, select the E-PM option. Using arrow in the programming menu select item E-PM to set the pause interval i seconds. “PM” = “Pausing Minutes”...
- Page 19 SAO, SAG, LUBRUCATION UNIT Instructional manual 13.2.2. PROGRAMMABLE MODE WITH IMPULSIVE INTERVAL OF PAUSE Using arrows in menu FU select item FU-IL. Confirm the selection by button M. “IL” = “Impulsive Lubrication” Using arrow in programming menu, select item E-LS to set lubrication time in seconds.
- Page 20 SAO, SAG, LUBRUCATION UNIT Instructional manual 13.2.3 PREE - HEATING OPERATION Using arrows in programming menu, select item E-ML, to set pre-heating time interval. média. We save the set interval by pressing button M. Using arrows , set the requested pause interval in the range 1 –...
- Page 21 SAO, SAG, LUBRUCATION UNIT Instructional manual Using arrow in programming menu, select item E-MP for activation and deactivationof pre- heating operation. Confirm the selection bz pressing button M. Using arrows figure ACTIVE operation NP-1 NONE-ACTIVE operation NP-0 Confirm the selection by pressing button M.
- Page 22 SAO, SAG, LUBRUCATION UNIT Instructional manual 13.2.5 ACTIVATION OF LEVEL SENSOR Using arrows in programming menu select item E-AL, minimum level lubricant sensor status. “AL” = “Activated Level” Confirm the selection by pressing button M. Using arrows figure ACTIVE operation...
- Page 23 SAO, SAG, LUBRUCATION UNIT Instructional manual 13.2.7 ACTIVATION OF PRESSURE AIR INDICATOR Using arrows in programming menu select item E-AA, pressure air indicator status. “AA” = “Activated Air” Confirm the selection by pressing button M. Using arrows figure ACTIVE operation...
- Page 24 SAO, SAG, LUBRUCATION UNIT Instructional manual 13.2.9 FAILURE OCCURRING AND ERROR CODE READING If there is a fault or non-compliance with an external parameter, the display will show "block" with the simultaneous signalling of the red "alarm" light. The lubrication cycle is interrupted.
- Page 25 SAO, SAG, LUBRUCATION UNIT Instructional manual Error code track X.X X X Error code order Total number of errors Error code designation X.X AL Error code related to the low level of lubricant in the tank X.X AO Error code related to integrated oil pressure switch X.X AA...
- Page 26 TRIBOTEC to the original purchaser of these products. With the offer of a special, extended or safety warranty, published by TRIBOTEC, TRIBOTEC will repair or replace for a period of six (6) months from the date of sale any product that TRIBOTEC confirms is defective.
- Page 27 Food contamination Contamination of said products For items that TRIBOTEC sold, either as part of the product or separately, but did not manufacture (such as electric motors, switches, relays, pressure gauges, etc.), TRIBOTEC accepts a warranty for the duration of the warranty of the complete product to its full extent, except for cases in which explicitly warned the customer in this document or in the purchase contract.
- Page 28 SAO, SAG, LUBRUCATION UNIT Instructional manual 19 POSSIBLE FAILURES AND THEIR REMOVING Table 7 Possible malfunctions and their elimination FAULT PROBABLE CAUSE TROUBLESHOOTING Red LED warning light is Fill the tank blinking Lack of lubricant in the tank error code AL Lubrication unit doesn’t dispense...
- Page 29 SAO, SAG, LUBRUCATION UNIT Instructional manual 20 ANNEXES 20.1 Spare part catalogue with Identification Numbers Motor cover ID 791170093732 Motor 24 V DC ID 1950311 115 V AC ID 1950303 230 V AC ID 1950304 Control timer ID 791191111500 Without control timer (24 V DC)
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