DEJATECH Intermodul Maxi Series Original Instructions Manual
  1. Manuals
  2. Brands
  3. DEJATECH Manuals
  4. Boiler
  5. Intermodul Maxi Series
  6. Original instructions manual

DEJATECH Intermodul Maxi Series Original Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED)
Intermodul Maxi (range rated)
Type 850-11
Type 1020-13
Original instructions manufacturer
1/69
DEJATECH
tel. + 31 77 475 2270
Revision 1
subject to changes without prior notice
printdatum 17-05-18

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Intermodul Maxi Series and is the answer not in the manual?

Questions and answers

Summary of Contents for DEJATECH Intermodul Maxi Series

  • Page 1 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Intermodul Maxi (range rated) Type 850-11 Type 1020-13 Original instructions manufacturer 1/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 2 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) INSTRUCTIONS FOR USER If you have questions concerning the use of your boiler or heating system, please ask your installer. It is in your own interest and that of the installer that you are aware of how to operate your boiler and heating system safely and efficiently.
  • Page 3 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) DHW (Hot Water) temperature ( if applicable) From the factory, the DHW temperature is set to a value of 60 °C. This set value can be changed to any value between 35 and 65 °C using the buttons on the control panel.

  • Page 4: Table Of Contents

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) DESCRIPTION BOILER _________________________________________________ 6 TECHNICAL DATA _____________________________________________________ 9 2.1 COMPONENT MATRIX _____________________________________________________ 11 DIMENSIONS _________________________________________________________ 12 OPERATION __________________________________________________________ 14 General _________________________________________________________________ 14 Central Heating (CH) _____________________________________________________ 14 4.2.1 On-off room thermostat __________________________________________________________ 14 4.2.2...
  • Page 5 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Gas connection ___________________________________________________________ 40 Air-supply and flue-gas connection __________________________________________ 41 6.5.1 B23 _________________________________________________________________________ 41 6.5.2 C33 _________________________________________________________________________ 41 6.5.3 C63 _________________________________________________________________________ 42 6.5.4 Pressure drop calculations ________________________________________________________ 43 6.5.5 Installing flue-exhaust and air inlet _________________________________________________ 47 Electrical connection ______________________________________________________ 50 6.6.1...

  • Page 6: Description Boiler

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) DESCRIPTION BOILER Manometer Display LCD Power switch Fuse Burnerhood Sight glass Flow NTC Ignition electrode Ionisation flame detector Inspection cover 6/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice...
  • Page 7 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Gas pipe Gas valve Air supply Overheat limiter Flow Flue gas NTC Exhaust Return Maxsys Terminal strip Syphon pressure switch Air pressure switch 7/69 DEJATECH tel. + 31 77 475 2270 Revision 1...
  • Page 8 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Sump inspection cover Syphon Fill and drain valve Water pressure switch Return NTC Automatic air vent Venturi 8/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice...

  • Page 9: Technical Data

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) TECHNICAL DATA Technical data Intermodul Maxi series Type 850-11 range rated 1020-13 range rated Central heating 1020 Nominal input max load (H Power range percentage % Manual technician menu advanced setting CH Nominal input min load (H Nominal ouput max load 80-60 °C...
  • Page 10 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Water Maximum flow temperature °C Content heat exchanger Minimum/maximum operating pressure 0,8/6 0,8/6 Hydraulic resistance mbar (DT 20 nominal flow at full load 80-60 °C) Maximum DT max load/min load 25/35 25/35 25/35 25/35 °C...

  • Page 11: Component Matrix

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 2.1 COMPONENT MATRIX Overview of main components used in Intermodul Maxi series ; Part 850-11 1020-13 Boiler control Honeywell Maxsys S4966V2052 S4966V2052 Display (user interface) DSP 49G2193 DSP 49G2193 2 Line EMC Filter 250 V EPCOS...

  • Page 12: Dimensions

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) DIMENSIONS 12/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 13 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Children, even if being supervised, must not play with the appliance.

  • Page 14: Operation

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) OPERATION 4.1 General The Intermodul Maxi is a floor standing boiler, equipped with a cast aluminium heat- exchanger. During heat demand the controller activates the pump. The controller checks the air pressure switch (zero check) and increases the fan speed to perform an airflow-check.
  • Page 15 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 4.2.2.2 0-10V DC Setpoint A value between 2 and 10V DC generates a CH setpoint demand proportional to this value between CH minimum flow temperature and maximum CH flow temperature. The heat demand is removed when the control signal falls below 1 volt.

  • Page 16: Outside Temperature Control Otc (Optional)

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 4.2.3 Outside Temperature Control OTC (optional) The boiler may use an outdoor sensor to provide weather compensation (OTC). To activate weather compensation connect an oudoor sensor to numbers 5 and 6 on the terminal strip C2. Pin numbers 1 and 2 have to be bridged by a wire. Alternatively those pin numbers (1 and 2) can be used for connecting room thermostat on/off.

  • Page 17: Optional Digital Communication

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 4.2.4 Optional digital communication The boiler supports digital communication with room thermostats using Open-Therm communication protocols (automatically recognised if connected to pins 1 + 2 on terminal strip C2, also see 4.2.1.) 4.2.5 Slow start The boiler uses the “slow start”...

  • Page 18: Domestic Hot Water (Dhw)

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 4.3 Domestic Hot Water (DHW) 4.3.1 External storage tank (choice to be made by manufacturer between option 1 and option 2) 4.3.1.1 Option 1. External storage tank with thermostat (hydraulic 3-way valve)* As standard the DHW configuration is factory pre-set for an external storage tank + tank thermostat .

  • Page 19: External Storage Tank With Ntc Sensor

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 4.3.2 External storage tank with NTC sensor In case the storage tank is equipped with an NTC sensor, adjust the setting in technician menu, advanced DHW settings, DHW request to sensor. Note: The resistance of the NTC sensor must have a value of 12 kOhm at 25 °C.

  • Page 20: Boiler Control

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) BOILER CONTROL 5.1 Control Panel The control panel has 12 buttons and a display as shown in the figure below. 5.2 Push buttons on control panel Description of push button use 20/69 DEJATECH tel.

  • Page 21: User Menu

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 5.3 User menu By pressing the “menu-button” the display will show the text as given in the figure below. By pressing the button marked “3” in the figure above the user menu is accessed.

  • Page 22: Parameters Accessible By User

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) The actual value can be changed by pressing the R1-C1 and R2-C1 buttons. The changed value can be confirmed by pressing the OK (R2-C2) button Pressing the back (R3-C1) button leaves the actual displayed parameter.
  • Page 23 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 23/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 24 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 24/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...

  • Page 25: Installer (Technician) Menu

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 5.4 Installer (technician) menu If the button marked “4” (page 21) is pressed the screen as given in the figure below will appear. Once the menu is accessed by entering the code the following options will be shown...

  • Page 26: Parameters Accessible By Installer (Technician)

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Pressing the up and down (R1-C2 and R3-C2) buttons will highlight the desired parameter subgroup. Pressing the OK button (R2-C2) selects the chosen parameter subgroup. Once a parameter subgroup option has been chosen it is possible to change the parameters corresponding with the selected subgroup.
  • Page 27 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 27/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 28 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 28/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 29 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 29/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 30 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 30/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 31 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 31/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 32 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 32/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...

  • Page 33: Manual Chimney Sweep Mode

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 5.5 Manual Chimney sweep mode For routine maintenance and/or service purposes a CH request can be generated to force the burner to a specific load from minimum to nominal (0-100%). This is only possible if no error condition is present.

  • Page 34: Schedules For Ch And Dhw

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 5.12 Schedules for CH and DHW For CH and DHW separate schedules can be set. Both schedules are set to enabled and always on by default. Schedules may be set (ON, ECO, OFF) for each day, for a group of weekdays, for weekend days or for an entire week.
  • Page 35 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) DSP 49G 2193 Cascade Vs.126 / Maxsys Vs 0.19 / IMM USER MENU Recommended After factory reset 1 Ch setpoint 90/Technician 1 CH temperature/OTC set 2 Outside temperature for CH off HEATING 2 ECO setpoint reduction...
  • Page 36 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) DSP 49G 2193 Cascade Vs.126 / Maxsys Vs 0.19 / IMM TECHNICIAN MENU Reccomended After factory reset Maximum power 1 CH power set Minimum power Absolute max. temperature Higher than 90 not allowed...

  • Page 37: Installation

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) INSTALLATION 6.1 Installing the boiler The installation must be done in accordance with all local and national codes, regulations and standards, and in accordance with the directives of all relevant authorities. 1. The boiler must only be installed in an area where it is allowed to install it.

  • Page 38: Water Connection

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.3 Water connection 6.3.1 Pump The boiler does not have a built in CH-pump. Therefore a CH-pump must be mounted separately . Select a pump that matches the hydraulic resistance of the boiler and the installation.

  • Page 39: Water-Treatment

    • There are many products available on the market which pretend to clean and protect heating systems. Unfortunately there are only a few that have really proven this in practice.Therefore DEJATECH only allows the following quality products for water treatment ;...

  • Page 40: Water Connection General

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) - X500 Inhibites antifreeze against scale and corrosion in all types of indirect heating systems at low temperatures Note that these products must be used strictly in accordance with the water treatment manufacturers instructions.

  • Page 41: Air-Supply And Flue-Gas Connection

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.5 Air-supply and flue-gas connection Air connection : All types have air connection ø 200 mm Flue gas connection : ø 250 mm for all types Allowed Appliance types: Possibilities for air / flue system ; B23, C33, C63 6.5.1 B23...

  • Page 42: C63

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.5.3 C63 C63 appliances may only be equipped with Gastec QA materials and terminals or according NEN 14989-2 Note: When using a C63 type flue configuration it is essential to ensure that C63 is allowed in the country were the boiler is installed.

  • Page 43: Pressure Drop Calculations

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Equivalent of pipe length in meters Bend Parallel Air/fluegas Ø200/ø250 mm Bend 90° 5.8 Bend 45° 4.0 Warning : Do not install the terminals for supply of combustion air and for the exhaust of combustion products on opposite walls of the building Terminals should be installed in the same pressure area (within a plane of 1m 6.5.4 Pressure drop calculations...
  • Page 44 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Pressure drop table per component Component 680-850 (11) 850-1020 (13) Pressure drop [Pa] Flue gas Flue gas [Pa] [Pa] [Pa] [Pa] Pipe length 1 m Ø 250mm Pipe length 1 m Ø 200mm Bend 90°...
  • Page 45 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) - Column 1 : used material - Column 2: total number of used material of column 1 for flue gas out - Column 3: total number of used material of column 1 for air in...
  • Page 46 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) COMPONENTS ART. NO M&G Roof terminals ROOFTERM ALU 250 40.045.26.65 ROOFTERM ALU 250/250-250/350 41.007.65.59 EXPANDER AIR Ø200- Ø250 Pending LEAF CATCHER (AIR INLET GRILL) Pending Flue gas ALUMINUM Ø 250 mm ELBOW ALU 250 90°...

  • Page 47: Installing Flue-Exhaust And Air Inlet

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.5.5 Installing flue-exhaust and air inlet 6.5.5.1 General • Do not use materials from different manufacturers for either exhaust or air inlet • Only the manufacturers of exhaust gas and air inlet components as mentioned in this manual may be used •...
  • Page 48 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) Silencer mounted on a 13 section boiler (850-1020 kW) 48/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 49 (acid free) Vaseline Important notice If instructions as written above are not followed and or the materials for air inlet and flue gas exhaust as quoted above are not used Dejatech can not be held responsible for eventual consequences 49/69 DEJATECH tel.

  • Page 50: Electrical Connection

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.6 Electrical connection 1. The electrical installation should be in accordance with national and local codes and regulations. 2. As standard the boiler is configured for 400 VAC + 3N/50Hz 3. The terminal strip is accessible by opening the side cover (unscrew with screw driver) behind which the control is mounted.
  • Page 51 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) The cascade/system pump output on the numbers 29 and 30 on strip C1 is a potential free relay output (230 VAC, 0,8A). 12. The B-B (Burner Block) on the numbers 31 and 32 on strip C1 provides an external (remote) burner block (error 76).
  • Page 52 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) General remarks : Use the 5 tubes on the left side on the back to guide the high voltage The lowest of the 5 is for 400 VAC + 3N/50 Hz (supply) The upper 4 are for 230 VAC or eventually 400 VAC + 3N/50Hz...

  • Page 53: Wiring Diagram

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.6.1 Wiring diagram 53/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 54 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 54/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...

  • Page 55: Ntc Resistance Table

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.6.2 NTC resistance table Temperature resistance [°C] 98.200 75.900 58.800 45.900 36.100 28.600 22.800 18.300 14.700 12.000 9.800 8.050 6.650 5.520 4.610 3.860 3.250 2.750 2.340 1.940 1.710 1.470 1.260 1.100 55/69 DEJATECH tel.

  • Page 56: Pneumatic Connections

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 6.7 Pneumatic connections A pneumatic diagram for the Intermodul 850 kW (11 sections) and the Intermodul 1020 kW (13 sections) is given in the figure below. The siphon pressure switch, connected to the sump, prevents overflow of the syphon in the case of excess back pressure in the flue.

  • Page 57: Commissioning

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) COMMISSIONING 1. Fill and bleed the system. Fill the boiler until a pressure between 1.5 and 2 bar is achieved. The maximum working pressure is 6 bar. The boiler (not the installation !) is automatically bled by a built in automatic air vent.

  • Page 58: Gas Category

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 7.1 Gas category The types of gas and supply pressures vary by country. In the table below the gas category and supply pressure are listed by country. Countries Countries Category Pressure [mbar] Austria...

  • Page 59: Adjustment % Co 2 (O 2 %) And Check Input

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) This boiler can be adjusted for category K(I ) and is in this case suitable for the use of G and G+ distribution gasses according to the specifications as shown in NTA 8837:2012 Annex D with Wobbe-index 43,46-45,3 MJ/m (dry, 0 °C, H...
  • Page 60 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) The boiler has a gas valve that is connected to a venturi. See figure below ; Adjustment for max. load ; • wait until the boiler is stable and measure % CO2 • if required, correct CO with the throttle ;...

  • Page 61: Errors

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) ERRORS 8.1 General If there is no data visible on the display, the circuit breaker must be checked on the panel that can be accessed after removal of the first side panel on the right. Main...
  • Page 62 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) six security clips F1: T3.15A 250 V F2: T3.15A 250 V 62/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...
  • Page 63 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) If you are not sure that there is any heat demand, you can force the boiler to start as described in 5.5. On heat demand, the boiler control will perform a zero-check of the air pressure switch before starting the fan.

  • Page 64: Dhw Errors

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 8.2 DHW errors Boiler does not respond to DHW heat request Check the storage tank-NTC or thermostat and its wiring (also see electrical wiring diagram). Check if DHW is enabled using the control panel Insufficient DHW flow Dirty filters in taps.

  • Page 65: Errors (Hard And Soft Lockouts)

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 8.4 Errors (hard and soft lockouts) Errors are indicated by a text and an E-code on the bottom line on the display. The error message can be displayed by pressing the ”information” button Following an error with a hard lockout, the boiler will not fire again until a manual reset is performed (eg max temp limit).
  • Page 66 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 66/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...

  • Page 67: Annual Service

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) ANNUAL SERVICE Maintenance should only be done by a qualified installer or technician. the following maintenance routine should be done annually (see also 9.1). The appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge.
  • Page 68 INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 68/69 DEJATECH tel. + 31 77 475 2270 Revision 1 subject to changes without prior notice printdatum 17-05-18...

  • Page 69: Service-Maintenance Table

    INSTALLATION MANUAL DEJATECH INTERMODUL MAXI (RANGE RATED) 9.1 Service-maintenance table When commissioning the boiler, it is recommended to measure load, CO2 or O2, CO, T flow, T return, P air pressure switch and Psyphon pressure switch and write the values down in the table below.

This manual is also suitable for:

850-111020-13

Table of Contents