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Busy Bee tools BBCY1.5 Manual

Cyclone dust collectors
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Summary of Contents for Busy Bee tools BBCY1.5

  • Page 3 General ..............30 Contents Emptying/ Replacing Drum Collection Bag ..30 Introduction ............... 4 Item(s). Needed. Qty ..30 General Safety Instructions for Machines ....5 Maintenance ............30 Specific Safety Instructions ........7 CANISTER FILTER ..........30 BBCY CYCLONE DUST COLLECTORS ......8 MOTOR ............
  • Page 4 Therefore, we have introduced many warning signs throughout the manual to emphasize your safety. So please read and adhere to these simple and important warnings. We welcome you to the Busy Bee Tools family of quality woodworking machinery.
  • Page 5 General Safety Instructions for Machines Extreme caution should be used when operating all power tools. Know your power. tool, be familiar with its operation, read through the owner’s manual and practice safe For your own safety, please read the instruction manual usage procedures at all times.
  • Page 6 NEVER leave a tool unattended while it is in operation. DON’T OVERREACH. Keep proper footing and balance at all times. DISCONNECT the power source when changing drill bits, hollow chisels, router bits, shaper heads, blades, knives or making other adjustments or repairs.
  • Page 7 Specific Safety Instructions Read and understand the instruction manual before operating the dust collector. Basic precautions listed below should always be followed when using your dust collector to reduce the risk of injury, electrical shock, or fire TO REDUCE the risk of electrical DO NOT leave the dust cyclone shock, do not use the dust collector to plugged into the electrical outlet.
  • Page 8 BBCY CYCLONE DUST COLLECTORS Technical Data BBCY1.5HP Motor………………………..…………..1.5HP, 110-Volts, 60-Hz, Single Phase Amp ..........…………………………….….15 Amps Minimum Circuit Size……………………………………………..…….20 Amps Motor Speed ........………………………………3450 RPM Suction Capacity ....... ……………………………..…868 CFM Static Pressure........……………………………..…9.7” H2O Impeller Size…………………………………………………………….…12-3/4” Sound Rating …………………………………..…………………………….78dB Switch ..........…………….…………. Magnetic Switch Inlet Size ...........
  • Page 9 Sound Rating ………………………………………………………………….79 dB Switch ..........……………………….…. Magnetic Switch Inlet Size……………………………………….…………………..8” (with 4" Y-Inlet) Country of Origin……………………………………………………..Made in Taiwan Warranty ........... ………………………………..……..2 Years BBCY5HP Motor ..........….5 HP, 240-Volts, 60-Hz, Single Phase Amp ..........……………………………………30 Amps Minimum Circuit Size……………………………………………………….60Amps Motor Speed ........………………………………….3450 RPM Suction Capacity……………….…………………………………4350 / .2450 CFM Static Pressure…………………………………………………….………13.5”...
  • Page 10 BBCY 1.5 HP and 2HPCYCLONE DUST COLLECTOR Fig 1 Figure 1: BBCY1.5HP and 2HP cyclone Major Components.
  • Page 11 BBCY 3 HP CYCLONE DUST COLLECTOR Figure 2: BBCY3HP Major Components.
  • Page 12 BBCY 5 HP CYCLONE DUST COLLECTOR Figure 3: BBCY5HP Major Components.
  • Page 13 The primary goal is to maintain a minimum Dust Collection Requirements airflow velocity of 3500 FPM (Feet per Minute) in the main duct. This ensures that the system has sufficient velocity to transport sawdust and Determine the Required CFMs: debris effectively. Calculating the necessary CFMs (Cubic Feet per Minute) for effective dust collection is a critical - For smaller to medium-sized workshops, a...
  • Page 14 - In most cases, using the dust port size provided on each machine as the branch line duct size achieves the required airflow velocity. However, if the dust port on a machine is smaller than 4", it's advisable to use a 4" branch line and then reduce it down right before connecting to the smaller dust port.
  • Page 15 3- Efficiency Analogy: Think of your - Include the length of each section of duct in ductwork system like riding a bicycle in the line. a tunnel. If the inside of the tunnel is 2- Multiply by Static Pressure Values: bumpy (representing flexible duct) and filled with sharp turns (90°...
  • Page 16 Locking Swivel Casters 2-1/2”.....4 Unpacking & Inventory Filter Paddle Cover......1 1.5HP, 2HP and 3HP Cyclone Dust Swivel Casters 2" ........4 Filter Handle Spindle......1 Collectors Collection Drum Handle ......1 Your Cyclone dust collector was Collection Drum Dust Bag....1 properly packaged and shipped Filter Dust Bag........1 complete in cartons for safe Support Legs.........2...
  • Page 17 Filter Handle Spindle......2 5HP Cyclone Dust Collectors Collection Drum Handle ....1 Your Cyclone dust collector was Collection Drum Dust Bag....1 properly packaged and shipped Filter Dust Bag.........2 complete in cartons for safe Support Legs........2 transportation. When unpacking, Reinforcement Plates…………..…2 Lining Plate……………………………2 carefully inspect the carton and ensure W.
  • Page 18 Electrical Safety Circuit Requirements for 120V (Prewired): Circuit Requirements This machine is prewired to operate on a power This machine must be connected to the correct supply circuit that has a verified ground and size and type of power supply circuit, or fire or meets the following requirements: electrical damage may occur.
  • Page 19 machine will be connected to a shared circuit Where multiple machines will be running at the same time, consult with an electrician to ensure that the circuit is Properly sized for safe operation. Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—to reduce the risk of...
  • Page 20 Assembly ASSEMBLY Note: following assembly instructions are for the BBCY2 and BBCY3 Cyclone Dust Collector. The BBCY5 also mostly same assembly except for the dual cannister filters. Please see the section at the end Figure 11 of the assembly instructions for the 5 HP assembly.
  • Page 21 Figure 16 Figure 14 4. With help of two assistants, lift impeller housing onto support legs, Secure impeller housing to support legs with (8) 5⁄ 16”-18 x 1⁄ 2” button head screws and (8) 5 ⁄ 16” fender washers, fully tighten all fasteners installed in Steps 2–4.
  • Page 22 Figure 19 6. Look for pre-drilled mounting holes and secure with (2) 3/16”-24 X 3/4” Phillips head screws and (2) 3/16”-24 Figure 17 hex nuts. See fig 18 and 19. Figure 20 Figure 18 5. Loosen (2) Phillips head screws and remove magnetic switch cover, Install magnetic switch on right support leg.
  • Page 23 8. With the help of 2 assistants attach intake barrel to impeller housing with (8) 5 ⁄ 16”-18 x 3/4” flange bolts. Figure 24 10. Secure lock handle guides to Figure 22 support legs. Figure 23 Figure 25 9. Attach cyclone funnel to intake barrel, using 5 ⁄...
  • Page 24 Figure 29 12. Attach 2 swivel ” casters to collection drum, using (1) 5 ⁄ Figure 26 11.Using fasteners attached to spring bracket, place upper end of drum lock handle over outer stud on spring bracket. Then attach lock handle link to lower hole on lock handle.
  • Page 25 Figure 31 Figure 33 13. With collection drum lid mounting brackets in the up position. Orient lid so dust port, flexible hose, and spring 14. Attach flexible 8” hose to cyclone brackets align. funnel and cyclone funnel then secure with hose clamp. Figure 32 Figure 34 NOTE: The hole on the drum cover is...
  • Page 26 Figure 35 Figure 38 16. Place 1 1 ⁄ 2” hose clamps on each end of 1 1 ⁄ 2” x 67” vacuum hose, then connect hose to ports on cyclone funnel and collection drum. Figure 36 15. Secure the handle to the drum then insert large plastic dust bag inside collection drum, and fold excess length of bag over top of collection drum.
  • Page 27 Figure 42 18. Insert filter handle spindle so one of Figure 40 two M6-1.0 x 16 cap screw tips aligns with flat side of filter paddle spindle, then tighten both cap screws to secure 17. While assistant holds canister filter spindle.
  • Page 28 Figure 47 Figure 44 Figure 45 Figure 48 Attach plastic filter bag to canister filter and secure with bag clamp Figure 46 20. Install filter cleaning handle on spindle so that M6-1.0 x 16 hex bolt tip aligns with spindle flat, then tighten hex bolt.
  • Page 29 22. Install inlet adapter on intake port and secure with 3 ⁄ 16”-24 x 3 ⁄ 8” flange screw Figure 50 5HP Canister Assembly Figure 51 Attach filter canisters to the main housing as described page 25.
  • Page 30 4. Remove (6) 5 ⁄ 16"-18 x 3 ⁄ 4" Service flange bolts securing filter paddle cover to impeller housing, then lift cover over spindle. General 5. Loosen (2) M6-1.0 x 16 cap This section covers the most common service adjustments or procedures that screws on paddle handle spindle may need to be made during the life of to remove it from the shaft.
  • Page 31 The operator performing this duty should dust will be sucked into the intake barrel wear safety glasses and a filter mask. and passed through to the canister filter and filter bag. Avoid allowing this to If any servicing (other than the above happen, as it may reduce filter life.
  • Page 32 cleaned by hand. steps: To clean canister filter, follow these 1. DISCONNECT MACHINE FROM POWER! 2. Remove bag clamp, filter bag, and canister filter. 3. Rinse filter with water in an appropriate outdoor location. IMPORTANT:.DO NOT use compressed air to clean or dry the filter, as this can spread fine dust into the air and damage filter fibers.
  • Page 33 Electrical Diagrams Connection Diagram BBCY1.5 and BBCY2 1.5HP & 2HP Dust Collectors Figure 52 Please note that BBCY1.5HP and BBCY2HP have an identical electrical circuit.
  • Page 34 Figure 53...
  • Page 35 Figure 54...
  • Page 36 Parts Lists and Assembly Drawings BBCY1.5HP Main Body Diagram Figure 55...
  • Page 37 Quick Release and Canister Assembly Figure 56...
  • Page 38 Parts List Index # Item Description PBBCY1501 BASE PBBCY1502 IMPELLER HOUSING PBBCY1503 COLLECTION DRUM PBBCY1504 INTAKE BARREL PBBCY1505 CYCLONE FUNNEL PBBCY1506 FILTER COVER PLATE PBBCY1507 COLLECTION DRUM LID PBBCY1508 CASTER 2" DRUM PBBCY1509 NUT - HEX 5/16"-18 PBBCY1510 CASTER 2-1/2", LOCKING SWIVEL PBBCY1511 INLET ADAPTER 7"...
  • Page 39 PBBCY1539 COLLECTION DRUM GASKET PBBCY1540 HOSE CLAMP 1-3/4" PBBCY1541 VACUUM HOSE 1-1/2" X 67" PBBCY1542 HOSE CLAMP 7-1/2" PBBCY1543 POWER CORD 14AWG 72" 6-15P PBBCY1544R SUPPORT LEG (Right) PBBCY1545l SUPPORT LEG (LEFT) PBBCY1546 RUBBER GASKET PBBCY1547 WASHER - LOCK 6MM PBBCY1548 MOTOR COVER PLATE PBBCY1549...
  • Page 40 56-12 PBBCY1556-12 LOCK HANDLE GUIDE FIXING PIECE 56-13 PBBCY1556-13 LOCK HANDLE GUIDE 56-14 PBBCY1556-14 SCREW - BTN HD. CAP 5/16-18 X 3/4 56-15 PBBCY1556-15 SCREW - BTN HD. CAP 1/4-20 X 1/2 56-16 PBBCY1556-16 NUT - HEX 5/16-18 56-17 PBBCY1556-17 LOCK HANDLE STOP 56-18 PBBCY1556-18...
  • Page 41 BBCY2HP Main Body Diagram Figure 57...
  • Page 42 Quick release and Canister Assembly Figure 58...
  • Page 43 Parts List Part Number Description Number PBBCY201 BASE PBBCY202 IMPELLER HOUSING PBBCY203 COLLECTION DRUM PBBCY204 INTAKE BARREL PBBCY205 CYCLONE FUNNEL PBBCY206 FILTER COVER PLATE PBBCY207 COLLECTION DRUM LID PBBCY208 CASTER 2" DRUM PBBCY209 NUT - HEX 5/16"-18 PBBCY210 CASTER 2-1/2", LOCKING SWIVEL PBBCY211 INLET ADAPTER 7"...
  • Page 44 PBBCY239 COLLECTION DRUM GASKET PBBCY240 HOSE CLAMP 1-3/4" PBBCY241 VACUUM HOSE 1-1/2" X 60" PBBCY242 HOSE CLAMP 8-1/2" PBBCY243R SUPPORT LEG(RIGHT) PBBCY243L SUPPORT LEG (LEFT) PBBCY244 BACKING PLATE PBBCY245 RUBBER GASKET PBBCY246 WASHER - LOCK 6MM PBBCY247 MOTOR PLATE PBBCY248 SUPPORTING BOARD PBBCY249 SCREW - CAP 5/16"-18 X 3/4"...
  • Page 45 55-12 PBBCY255-12 LOCK HANDLE GUIDE FIXING PIECE 55-13 PBBCY255-13 LOCK HANDLE GUIDE 55-14 PBBCY255-14 SCREW - BTN HD. CAP 5/16-18 X 3/4 55-15 PBBCY255-15 SCREW - BTN HD. CAP 1/4-20 X 1/2 55-16 PBBCY255-16 NUT - HEX 5/16-18 55-17 PBBCY255-17 LOCK HANDLE STOP 55-18 PBBCY255-18...
  • Page 46 BBCY3HP Main Body Diagram Figure 59...
  • Page 47 Quick Release and Canister Assembly Figure 60...
  • Page 48 Parts List Part Number Description Number PBBCY301 BASE PBBCY302R RIGHT SUPPORT LEG PBBCY302L LEFT SUPPORT LEG PBBCY303 IMPELLER HOUSING PBBCY304 COLLECTION DRUM PBBCY305 INTAKE BARREL PBBCY306 CYCLONE FUNNEL PBBCY307 FILTER COVER PLATE PBBCY308 CANISTER FILTER ASSY PBBCY38-1 CANISTER FILTER PBBCY38-2 FILTER PADDLE SPINDLE PBBCY38-3 BEARING RETAINER, LOWER...
  • Page 49 PBBCY327 FOAM GASKET 120 X 140MM PBBCY328 DRUM WINDOW 120 X 140MM ACRYLIC PBBCY329 RIVET 2 X 4MM ALUMINUM PBBCY330 DRUM LOCK HANDLE PBBCY331 PHLP HD SCR 3/16" - 24 X 3/8" BBCY332 MAG SWITCH PBBCY333 RUBBER GASKET PBBCY334 BEARING RETAINER, LOWER PBBCY335 PADDLE HANDLE SPINDLE PBBCY336...
  • Page 50 55-13 PBBCY355-13 LOCK HANDLE GUIDE 55-14 PBBCY355-14 BUTTON HD CAP SCR 5/16-18 X 3/4 55-15 PBBCY355-15 BUTTON HD CAP SCR 1/4-20 X 1/2 55-16 PBBCY355-16 HEX NUT 5/16-18 55-17 PBBCY355-17 LOCK HANDLE STOP 55-18 PBBCY355-18 END CAP 55-19 PBBCY355-19 HEX BOLT 5/16" X 2" PBBCY356 PHLP HD SCR 3/16"...
  • Page 51 BBCY5HP Main Body Diagram Figure 61...
  • Page 52 Quick release and Canister Assembly Figure 62...
  • Page 53 Parts List Part Number Description Number PBBCY501 IMPELLER HOUSING PBBCY502 BASE PBBCY503L RIGHT SUPPORT LEG PBBCY503R LEFT SUPPORT LEG PBBCY504 CYCLONE FUNNEL PBBCY505 COLLECTION DRUM LID PBBCY506 COLLECTION DRUM PBBCY507 MOTOR COVER PLATE PBBCY508 CANISTER FILTER ASSY PBBCY58-1 CANISTER FILTER PBBCY58-2 FILTER PADDLE SPINDLE PBBCY58-3...
  • Page 54 PBBCY527 PHLP HD SCR 3/16" - 24 X 3/8" PBBCY528 COLLECTION DRUM HANDLE PBBCY529 PHLP HD SCR 1/4"-20 X 5/8" PBBCY530 ACORN NUT 1/4-20 PBBCY531 FOAM GASKET 120 X 140MM PBBCY532 DRUM WINDOW 120 X 140MM ACRYLIC PBBCY533 RIVET 2 X 4MM ALUMINUM PBBCY534 VACUUM HOSE 1-1/2"...
  • Page 55 Line Diagrams BBCY1.5HP and 2HP Figure 63...
  • Page 56 BBCY3HP Figure 64...
  • Page 57 BBCY5HP Figure 65...
  • Page 58 Troubleshooting This troubleshooting guide covers common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Customer Service Department. Note: Before You Call! Locate the machine model, serial number, and manufacture date, and if available, your original purchase receipt.
  • Page 59 6. Adjust/replace centrifugal 6. Centrifugal switch/contact points at fault. switch/contact points if available. 7. Test by rotating shaft; rotational 7. Motor bearings at fault. grinding/loose shaft requires bearing replacement. Machine has vibration or 1. Inspect/replace damaged bolts/nuts 1. Motor or component are loose. noisy and retighten with thread-locking fluid.
  • Page 60 Dust collector does not adequately 1.Dust Collector not properly connected to 1. Connect dust collector properly collect dust or ducting chips; poor performance. 2. Collection bag full. 2. Empty collection bag. 3. Clean canister filter ; replace canister 3. Canister filter clogged/at fault. filter 4.
  • Page 61 4. A wall or barrier disrupts the radio 4. Move machine away from barrier; frequency, or controller is too far away. use remote within 75' of machine. 5. Program receiver to accept remote 5. Remote control not paired with receiver. control...
  • Page 62 BUSY BEE TOOLS 2 YEARS LIMITED WARRANTY Busy Bee Tools warrants every product to be free from defects in materials and agrees to correct such defects where applicable. This warranty covers two years for parts and 90 days for labor (unless...

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