Page 2
TABLE OF CONTENT Introduction Required tools Materials required Dimensions Assambly Instructions • Plan the PV-system • Place the roofhooks • Install the mounting rail • Adjust the height • Lay the first PV-module • Place the middle clamps • Place the second PV-module •...
Page 3
INTRODUCTION General Examples are (prevention of) induction loops and The manual describes the installation of the Cobalt potential equalization. Mounting Systems for a flat roof. We recommend that you read the manual carefully and follow the The roof must be in good condition and strong enough instructions.
Page 4
REQUIRED TOOLS Screwdriver or torque wrench Necessary bits: 10mm - or - (depending on preference) Measuring tools Metalsaw (machines or manual) CoBuilder - Calculator tool We recommend using the CoBuilder to plan the installation. With this tool you can calculate your project according to the applicable national standards.
Page 6
MATERIALS REQUIRED Base products Optional products Endcap Cableclip 9002100 Endcap mounting rail (black) 9003000 Cableclip mounting rail End clamp Optimizerclip 7010030 30 mm - End clamp - silver 9105100 Optimezerclip mounting rail 7000030 30 mm - End clamp - black...
Page 7
DIMENSIONS Front view (from the gutter) Side view rule of thumb: 1/6 & 4/6 & 1/6 For the correct dimensions, refer to the PV-module manufacturer’s manual Dimension maximum 125 mm maximum 1350 mm (use calculatortool) 12 mm 30 - 45 mm 60 - 120 mm 115 mm Roofhook depended (page 9)
Page 8
ASSEMBLY INSTRUCTIONS Plan the PV-system Choose a suitable position for the installation and keep at least 30 cm (1) free around the gutter, ridge and facade. Make us of the online calculator to plan the system and get a detailed report of the products needed, dimensions and force calculations.
Page 9
ASSEMBLY INSTRUCTIONS Tip 1 Available roofhooks Cobalt has several clamping hooks, to make the best choice we recommend using the CoBuilder. Universal roofhook Item number: 2000100 X - Min: 30 mm X - Max: 63 mm Rail orientation: horizontal & vertical Small roofhook Item number: 2200100...
Page 10
ASSEMBLY INSTRUCTIONS Adjust the height SW10 5 Nm The roof hook has an adjustment option that allows to eliminate irregularities in the roof. Adjust the height by pressing the plastic part with your thumb and then moving the rail up or down. It is also possible to adjust the height by moving the rail.
Page 11
ASSEMBLY INSTRUCTIONS Tip 3 Options The cable clip allows the string cables and MC connectors The steel clip can be used to attach an optimizer or micro- to be secured neatly and durably. inverter. Lay the first PV-Module SW10 5 Nm click 5 Nm Choose to work from left to right or vice versa.
Page 12
ASSEMBLY INSTRUCTIONS Install the middle clamps click Install the middle clamp (as explained in tip 4) and slide it tightly against the already mounted panel. Wait until the next panel has been installed before tightening the clamp.Ci nonsenis sandias qui te corro bea santo berion reiciendem unto Place the second PV-module SW10 5 Nm...
Page 13
ASSEMBLY INSTRUCTIONS Install the row of PV-modules SW10 5 Nm 5 Nm Complete the row (repeat step 6) and end with an end clamp. All bolts must be tightened to 5 Nm (1). If necessary, shorten the rail (approximately 30 mm after the end clamp) and place the end cap (2). Install the complete PV-array Repeat all steps for each successive row of PV-modules to finish the complete array.
Page 14
ASSEMBLY INSTRUCTIONS Cross rail (by means of crossconnector) SW10 8 Nm 8 Nm To install a crossrail, first the crossconnector has to be installed. Use the same technic as explained in tip 4. Place the second mounting rail perpendicular to the first rail. Then tighten the bolt to 8 Nm. Landscape orientation (universal hook) SW10 5 Nm...
Page 15
GENERAL TERMS AND CONDITIONS General terms and conditions Eurocode Our general terms and conditions apply, which you can Cobalt mounting systems are designed, calculated and download via our website: www.cobalt.solar. manufactured in accordance with the Eurocodes and NEN 7250 regulations and their derivatives and local appendices (listed below).
Need help?
Do you have a question about the 9002100 and is the answer not in the manual?
Questions and answers