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ELAU PacDrive PS-5 Manual

Power supply and distribution box
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Operating manual
PacDrive™
Power Supply PS-5 and Distribution Box DB-5
Article number: 17130115-001
Edition: 07.2008

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Summary of Contents for ELAU PacDrive PS-5

  • Page 1 Operating manual PacDrive™ Power Supply PS-5 and Distribution Box DB-5 Article number: 17130115-001 Edition: 07.2008...
  • Page 2 Imprint Legal notice © All rights reserved to ELAU AG, also in case of patent right applications. No part of this documentation or the accompanying software and firmware may be reproduced, transferred, paraphrased, saved to a storage medium or translated to another language or computer language without the written consent of ELAU AG.
  • Page 3 EN 60204-1 (2007) Safety of machinery: Electrical equipment of machines - Gen‐ eral requirements • EN 50081-2 (3/1994) Electromagnetic compatibility. Generic emission standard • EN 61000-6-2 (3/2000) Electromagnetic compatibility. Resistance to jamming Manufacturer: ELAU AG Dillberg 12 97828 Marktheidenfeld, Germany 2008-01-10 Thomas Cord Chief Executive Officer ELAU AG...
  • Page 4 Type Plate ......................23 Installation and maintenance Initial start-up ......................25 Configuration, homing and programming ............... 28 EMC Rules ......................29 Maintenance, repair, cleaning ................30 Spare part inventory ....................30 Page 4 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 5 Device replacement ....................33 6.7.1 PS-5 ........................34 6.7.2 DB-5 ........................35 Cable replacement ....................36 Planning PacDrive PS-5 Mains Connection ................37 Wiring notes ......................37 Technical data Data tables ......................40 8.1.1 PacDrive Power Supply PS-5 ................. 40 8.1.2 PacDrive Distribution Box DB-5 ................
  • Page 6 About this Manual Introduction Read this manual before you work on the ELAU component for the first time. Take particular note of the safety instructions. As described in section 2.4, only those per‐ sons who meet the Selection and qualification of employees are allowed to work on this unit.
  • Page 7 Activity symbol: The text after this symbol contains instructions. Follow the instructions in sequence from top to bottom. Result symbol: The text after this symbol contains the result of an action. ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 7...
  • Page 8 Principle The ELAU component is are state of the art and conform to recognized technical safety regulations. Nevertheless their use can present a hazard to life and limb or cause property damage, if: •...
  • Page 9 2.2 Proper use Proper use The ELAU component is are intended to be installed in a machine or assembled with other components to form a machine or system. You may only use them in accordance with the installation and operating conditions described in the documentation. Use only the options and add-ons specified in the documentation.
  • Page 10 Qualified persons are • Evaluate the transferred work, • Recognize possible hazards and • Take appropriate safety measures. Page 10 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 11 The leakage current is greater than 3.5 mA. This is why units require a fixed connection to the power supply network (in accordance to DIN EN 50178 - Equipping high-current electrical systems). ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 11...
  • Page 12 PELV system in accordance with IEC 60364-4-41 in‐ tive Extra-Low cludes a protective measure to guard against direct and indirect contact with danger‐ Voltage Page 12 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 13 Ensure that the existing electrical separation is maintained throughout the entire circuit. When using ELAU components in systems that do not have safe separation as a pro‐ FELV Function‐ tective measure against direct or indirect contact of dangerous voltages, all connec‐...
  • Page 14 The PacDrive P600 controller is additionally equipped with a full-fledged PC. Due to its PC-based architecture, it can perform HMI tasks with no problem in addition to the usual motion functions. Page 14 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 15 3.1 PacDrive System PacDrive Power Supply PS-5 The PacDrive PS-5 power supply unit features modern technology and a compact and closed construction for switching cabinet installation. Each Pac Drive iSH has a Pac‐ Drive PS-5 that can be quickly installed with a single connection line. Which means that the PS-5 fits seamlessly into the extremely flexible, modular drive concept.
  • Page 16 Detailed information on diagnosis is available in the Online Help of the Automation Toolkit EPAS-4. Indicators and control elements 4.1.1 PacDrive Power Supply PS-5 reset bus err slnk serr ˜ Figure 4-1: PacDrive PS-5 display elements and operating elements Page 16 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 17 (SERCOS link display) sInk serr The "slnk" LED indicates the state of the SERCOS bus (to X7 SERCOS via copper cable). SERCOS ring break SERCOS ring OK ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 17...
  • Page 18 Observe the safety instructions when working with Dangerous DC bus voltage. reset button reset Button for resetting the PacDrive device. Only the PacDrive PS-5 is restarted. S1/S2 address setting with rotary switch The two-digit SERCOS address (00 … 99) must identify every SERCOS slave in the ring unambiguously.
  • Page 19 S3 - fiber optic cable intensity The transmitter intensity of the fiber-optic light source can be changed with the DIL- switch at front plate of the PacDrive PS-5 The transmitter intensity depends on how long the cable to the next slave is.
  • Page 20 GREEN flashes briefly (3 Hz, Identifying the connected iSH (IdentifyDevice parameter) 30 ms ON) Error in connected DB-5 or fatal system error in connected iSH Flashing RED Display of the iSH err-LED Page 20 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 21 Check drive sizing. ▪ Hardware error: The braking resistor or addressing is defective. ▶ Contact ELAU customer service. The meaning of the diagnostic code is more thoroughly explained in the online help section of the EPAS-4 automation toolkit. ELAU AG...
  • Page 22 Possible temperature variations at the storage location must be maximum 30 K per hour. Unpacking • Remove the packaging. • Check that delivery is complete. • Check the delivered goods for transport damage. Page 22 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 23 Output 1 Rated voltage and rated current of the power supply Output 2 Rated voltage and rated current of the electronics Table 5-1: Explanation of the technical type plate ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 23...
  • Page 24 DB-5 DISTRIBUTION BOX iSH Device type, see type key 13130265 13130266-001 Item no. 833373.0010 1907 858367.0010 1907 Serial Number Hardware version Software version Table 5-2: Explanation of the logistical type plates Page 24 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 25 6.1 Initial start-up Installation and maintenance We strongly recommend that you contact ELAU personnel for initial start-up. This is not only for guarantee reasons, but also for: • the equipment will be checked, • the optimal configuration recorded and •...
  • Page 26 Information on the connection of the PacDrive iSH to the PacDrive Distribution Box DB-5 is available in the operating manual "PacDrive Intelligent Servo Module iSH and Optional Modules“. Page 26 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 27 6.1 Initial start-up CAUTION Observe the following restrictions if you use ELAU copper- (motor cables, feedback cables and hybrid cables) as well as fiber optic cables. For "permanently flexible" copper and hybrid cables, observe the guidelines for dragchains. Non-observance of the notes and instructions can lead to a defect of cables.
  • Page 28 Program changes may only be carried out by trained personnel with detailed knowledge of the system. • Changes may only be carried out by your machine supplier or by ELAU employ‐ ees. • ELAU AG is not liable for damages caused by unauthorized program changes.
  • Page 29 • Contacts that do not switch suppressed inductive loads should never be arranged in a room with ELAU PacDrive components. The same applies for connection lines that do not lead suppressed, switched inductances and lines that run parallel to them. Isolate the controller from such interference sources using a Faraday cage (separately partitioned switching cabinet).
  • Page 30 Cleaning When correctly installed the the component is largely maintenance free. For removing dust that has been attracted through the cooling air flow, the ELAU component must be switched voltage free, removed and then blown-out using dried compressed air (maximum 1 bar).
  • Page 31 See also cable E-MO-121. 13 13 02 67 iSH-DIO8 Optional I/O module 51 13 03 25 iSH-DIS1 iSH Deactivation of Inverter Enable circuit on iSH ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 31...
  • Page 32 - The maximum length from the PS-5 to the last DB-5 is 20 m. - The maximum length from DB-5 to the motor must not exceed 5 m! Page 32 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 33 Before working on the unit, discharge the DC bus and use a voltage meter to make sure that there is no voltage. • If you are using prefabricated cables not manufactured by ELAU, check that the assignment of the new cables complies with the connection diagram of the ma‐ chine manufacturer.
  • Page 34 6 Installation and maintenance 6.7.1 PS-5 How to replace the ELAU component: ▶ Take preliminary measures. ▶ Put main switch in "OFF" position to free system of voltage. ▶ Prevent main switch from being switched back on. DANGER High voltage even after disconnecting from mains.
  • Page 35 6.7 Device replacement 6.7.2 DB-5 How to replace the ELAU component: ▶ Take preliminary measures. ▶ Put main switch in "OFF" position to free system of voltage. ▶ Prevent main switch from being switched back on. DANGER High voltage even after disconnecting from mains.
  • Page 36 Before working on the unit, discharge the DC bus and use a voltage meter to make sure that there is no voltage. • If you are using prefabricated cables not manufactured by ELAU, check that the assignment of the new cables complies with the connection diagram of the ma‐ chine manufacturer.
  • Page 37 7.1 PacDrive PS-5 Mains Connection Planning PacDrive PS-5 Mains Connection Power supply grounding requirements PacDrive PS-5 may be operated without potential separation on AC networks with a grounded grounded star point. Operating on ungrounded mains (IT networks) or mains without a grounded neutral ungrounded point increases the hazard of impermissible excess voltage between external con‐...
  • Page 38 Before working on the unit, discharge the DC bus and use a voltage meter to make sure that there is no voltage. • If you are using prefabricated cables not manufactured by ELAU, check that the assignment of the new cables complies with the connection diagram of the ma‐ chine manufacturer.
  • Page 39 7.2 Wiring notes E-MO-121 iSH-HCN1 ie1 ie2 ie1 ie2 E-MO-117 Figure 7-3: iSH-HCN1 wiring ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 39...
  • Page 40 See "Intelligent Servo Module iSH and Option Module Operating Manual" Outputs rdy (X7) - Relay outputs DC 20..30 V / 2 A See "Intelligent Servo Module iSH and Option Module Operating Manual" Page 40 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 41 Class A EN 55011 / EN 61800 - 3 - Shock Class 3M6 (DIN EN 60068-2-27) - Vibration Class 3M6 (DIN EN 60068-2-6) Approval CE, cULus Table 8-2: Technical data for PacDrive Distribution Box DB-5 ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 41...
  • Page 42 0.14 - 1.5 mm 28 - 16 flexible: 0.14 - 1.5 mm Control signals rigid: 0.14 - 1.5 mm 28 - 16 flexible: 0.14 - 1.5 mm Shielded connector 1 Nm Page 42 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 43 24 V Control voltage Control voltage Ground conductor n.c. not connected DC + DC circuit + n.c. not connected DC circuit - Table 8-5: X3 - iSH connection ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 43...
  • Page 44 CAUTION Wiring error The PacDrive iSH may be damaged! • Only connect the ie1/ie2 signal of the hybrid cable to the AC voltage ie1/ie2 on PS-5 connector X8. Page 44 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 45 8.2.2 PacDrive Distribution Box DB-5 Connection Meaning max. terminal cross-section [mm [AWG] Input (PS-5 or DB-5) pre-fabricated ELAU cable Output (DB-5 or iSH) pre-fabricated ELAU cable Output (DB-5 or iSH) pre-fabricated ELAU cable Output (DB-5 or iSH) pre-fabricated ELAU cable...
  • Page 46 8 Technical data Dimensions Figure 8-1: Dimensions of the PacDrive Power Supply PS-5 70,30 230,00 56,00 215,00 26,10 67,80 Figure 8-2: Dimensions of the PacDrive DB-5 Distribution Box Page 46 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 47 -2% per K for INC and ISC) - During storage and transport -25 .. +70 °C - Insulation Degree of pollution 2 ..., dewing not permitted Table 9-1: Technical data for iSH-HCN1 ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 47...
  • Page 48 "DC-" 2.5 mm Inverter Enable for 24 V supply grey+ 0.25 mm pink Inverter Enable for 0 V supply black 0.25 mm Table 9-2: Connections to iSH-HCN1 Page 48 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...
  • Page 49 9.3 Dimensions Dimensions 12,5 12,5 46,5 ie1 ie2 24V 0V nc DC+ nc DC- 24V 0V PE nc DC+ nc DC- ie1 ie2 Figure 9-2: iSH-HCN1 dimension diagram ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 49...
  • Page 50 We also offer a number of training courses about our products. Our seminar leaders with several years of experience will help you take advantage of the extensive possibilities offered by the PacDrive™ system. See the ELAU homepage (www.elau.de) for further information and our current sem‐ inar schedule. Page 50...
  • Page 51 10.3 Changes 10.3 Changes The latest product documentation, application notes and the change service are al‐ ways available on the ELAU homepage. 11/2007 • New edition of the operating manual 07/2008 • Restructuring of documentation • Revising the manufacturer's declaration •...
  • Page 52 10 Appendix 10.4 Fault report form This fault report is required without fail to enable efficient processing. Send the fault report to your ELAU AG-representative or to: ELAU AG Customer Service Department Dillberg 12 97828 Marktheidenfeld Fax: +49 (0) 93 91 / 606 - 340...
  • Page 53 Did the errors always occur on certain days or at certain times of day? ......................Further information: ................................................................................................................................................................................................................................................................................ ELAU AG PacDrive Power Supply PS-5 and Distribution Box DB-5 Page 53...
  • Page 54 Error Number 21 Fiber-optic conductors 27 Homepage 2, 50 Hybrid cable 27 Imprint 2 Maintenance 30 Minimum bending radius 27 Proper use 9 Qualification of personnel 10 Risk classification 7 Page 54 PacDrive Power Supply PS-5 and Distribution Box DB-5 ELAU AG...

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Pacdrive db-5