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Flextool TUFFTRUK EB800 Operating Instructions Manual

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OPERATING INSTRUCTIONS
FLEXTOOL TUFFTRUK
®
EB800
Version 1.0 (September 2024)
FOR MORE INFORMATION VISIT
flextool.com.au

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Summary of Contents for Flextool TUFFTRUK EB800

  • Page 1 OPERATING INSTRUCTIONS FLEXTOOL TUFFTRUK ® EB800 Version 1.0 (September 2024) FOR MORE INFORMATION VISIT flextool.com.au...
  • Page 2 Declaration Of Conformity GB DECLARATION OF CONFORMITY We, Tufftruk Ltd, Sheen, nr. Buxton, Derbyshire, SKl7 OEU, GB, hereby certify that, if the product described within this certificate is bought from an authorized Tufftruk dealer within GB, it conforms to the following UK directives (including amendments): - S1 2008 1597 Machinery Directive - S1 2016 1091 Electromagnetic Compatibility Regulations - S1 2013 3113 Waste Electrical and Electronic Equipment Regulations...
  • Page 3 Declaration Of Conformity EU DECLARATION OF CONFORMITY We, Tufftruk Ltd, Sheen, nr. Buxton, Derbyshire, SKl7 OEU, GB, hereby certify that, if the product described within this certificate is bought from an authorized Tufftruk dealer within the EU, it conforms to the following European directives (including amendments): 2006/42/CE Machinery Directive 2014/30/EU Electromagnetic Compatibility Directive...
  • Page 4 How To Use This Manual This operators manual has been written to help you operate and service the TRUXTA EB800 safely. Foreword • Environment - This section gives instructions on how to handle the recycling of discarded equipment in an environ- mentally friendly way.
  • Page 5 Machine Description 1. Deadman Lever 2. Forward Drive Lever 3. Reverse Lever 4. Charging point 5. Skip 6. Front Tie Down Point 7. LED Light 1. Tip Control & Horn 2. Skip Locking 3. Rear Tie Down Point 4. Foot Stand 5.
  • Page 6 Technical Data 885.00 1115 2153 Model Battery EB800 (4x4) ‘Stand -On’ Motor/Power (kw) DC Motor 2 x 1400w /24v 4 x 6v AGM Batteries Power Type Max Payload (Sand) 800kg / 1800lbs / 15.5 ft / 0.43m Payload Concrete 720kg / 1600lbs / 12.5 ft / 0.35m Unladen / Weight 550kg / 1212Ibs...
  • Page 7 Decals A. Operating Instruction Decal B. Control Panel Decal C. Safety / Warning Decals A. Operating Instruction Decal 1. Power Tip Control 2. Horn 3. Max Payload 4. CE / UKCA 5. Sound Level 6. Personal Protective Equipment Requirement 7. Working Gradient 8.
  • Page 8 Decals Safety / Warning Decals Warning And Crush Decals Personal Protective Equipment Requirement Decals Electrical Maintenance to be carried out by a qualified person. Entretien électrique à effectuer par une personne qualifiée. Die elektrische Wartung muss von einer qualifizierten Person durchgeführt werden.
  • Page 9 General Safety For your own personal protection and those around you, please ensure that you have fully read, understood and following the safety information provided in the manual. It is the responsibility of the operator to ensure that they understand how to operate the equipment safely. If you are unsure about the safe and correct use of the TRUXTA EB800 ‘Stand On’...
  • Page 10 Environment Component Material Handle Steel Handle Grips Rubber Safe Disposal Chassis Steel Instruction for the protection of the environment. Transaxle Cast Steel Body / Steel The machine contains valuable materials. Transaxle Steel / Copper Discarded machines and accessories at the relevant recycling facilities.
  • Page 11 Start and Stop Procedure OPERATING THE TRUXTA • Pull out large red button. (DEADMAN SWITCH) • Turn ignition key on and allow the machines controller to run its checks. STOPPING THE TRUXTA • Release the right hand lever to stop the machine. •...
  • Page 12 Operating Instructions UNLOADING SKIP ALWAYS Stop the machine before unloading the skip. ALWAYS place the TRUXTA in a straight position when unloading. As the center of gravity will change, which may affect the stability of the TRUXTA ENSURE unloading zone is clear. Depress dead man lever (RED) on right hand controls.
  • Page 13 Operating Instructions WARNING The driver and transport contractor are responsible for the safe transport of the TRUXTA LOADING & TRANSPORTING Before loading and transporting your TRUXTA, ensure the below is followed:- • ENSURE the transport vehicle is adequate size. Dimensions and weights of the TRUXTA can be found in the Technical Data.
  • Page 14 Troubleshooting Guide ERROR CODES The machine controller detects a wide variety of faults or errors. Diagnostic information can be obtained on the gauge display where an error code in the format ''Err ###''. The troubleshooting chart below describes the Error code faults and their possible causes. Whenever a fault is encountered the first action should be to turn off the ignition and push in the E stop button.
  • Page 15 Troubleshooting Guide Main Driver 1. Open or short on driver load. Test the motors to see if there is a short circuit or an open circuit. 2. Dirty connector pins at controller or Ensure that the connector pins in the multiplug contactor coil.
  • Page 16 Wiring Schematics (Controller)
  • Page 17 Wiring Schematics (Power Steering) Lorem ipsum...
  • Page 18 Wiring Schematics (Power Circuit)
  • Page 19 ATTACHMENT Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY WARNING this manual. Changing Skip / Attachment Before changing a skip or attachementt ENSURE the below is followed:- • The skip is heavy and must not be lifted single-handedly, get help or use lifting equipment. •...
  • Page 20 Design and technical specifications may be subject to changes. © This publication is copyright. All rights are reserved. Flextool and TuffTruk are registered trade marks of Parchem Construction Supplies Pty Ltd. FOR MORE INFORMATION VISIT...