Related Manuals for LIVOLTEK BHF-G Series
Summary of Contents for LIVOLTEK BHF-G Series
- Page 1 User Manual Industrial and Commercial Energy Storage System Type: BHF-G series BHF-G series.R110.V1.0...
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Page 3: Table Of Contents
Contents About This Manual ......................6 1.1 Products Covered by This Manual ................6 1.2 Target Group ........................6 1.3 Symbols Used ........................6 1.4 Storage of the Manual ....................7 Safety ............................ 7 2.1 Important Safety Instructions ..................7 2.2 Response to Emergency Situations ................ - Page 4 5.4.1 Unpack and Check for Transport Damage ............20 5.4.2 Pre-installation check....................20 5.4.3 Procedure for PCS ....................... 20 5.4.4 Procedure for BHF-G series Application.............. 21 Electrical Connection ..................... 25 6.1 Overview of the Connection Area................25 6.2 Battery Power Connection ................... 27 6.3 BMS Communication Connection ................
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Page 5: About This Manual
About This Manual 1.1 Products Covered by This Manual Li-ion Battery: BHF-G Series energy storage system. 1.2 Target Group This manual is intended for a qualified electrician. Any electrical installation and maintenance on the battery must be performed by qualified electricians in compliance with standards, wiring rules or requirements of local grid authorities or bodies. -
Page 6: Storage Of The Manual
Please check www.LIVOLTEK.com for more information. Safety The manual describes the installation, commissioning, maintenance of the battery. Please read it carefully before operating. To prevent personal injury and property damage and to ensure long-term operation of the... -
Page 7: Response To Emergency Situations
• Only authorized service personnel are allowed to install the battery or perform servicing and maintenance. • The power should be disconnected before attempting any maintenance or cleaning or working to the battery. • • Do not open the battery or change any components without authorization, otherwise the warranty commitment for the battery will be invalid. -
Page 8: Wet Batteries Or Damaged Batteries
immediately. Protecting of First-aiders: Ensure that medical personnel are aware of the • substance involved. Take precautions to protect themselves and prevent spread of contamination. 2.2.2 Wet Batteries or Damaged Batteries If the battery is wet or submerged in water, do not try to access it. •... -
Page 9: Limitation Of Liability
• 2.4 Limitation of Liability Any product damage or property loss caused by the following conditions • LIVOLTEK does not assume any direct or indirect liability. Product modified, design changed or parts replaced without LIVOLTEK • authorization; Changes, or attempted repairs and erasing of series number or seals by •... -
Page 10: Scope Of Delivery
followed to an acceptable standard; Force majeure (violent or stormy weather, lightning, overvoltage, fire etc.) • Damages caused by any external factors. • Scope of Delivery 3.1 Battery Pack Package The table below lists the quantity of each component Object Description Quantity Battery Pack... -
Page 11: Rack Package
The table below lists the quantity of each component Object Description Quantity Control Box Power cable to Pack Communication cable to Pack Power cable to PCS 1pair Communication cable to PCS Bolts Divers User Manual SDS Document 3.3 Rack Package The table below lists the quantity of each component Object Description... -
Page 12: Product Description
NOTE: Accessories for different applications may be different. Product Description Thank you for choosing the LIVOLTEK battery. The BHF-G Series battery is a series of High Voltage Lithium-ion battery. It is designed for industrial and commercial energy storage scenario. It must only... - Page 13 Figure 1. View of the BHF-G Series Lithium Battery Position Definition Control Box Battery Pack Rack Connection area If the battery is not used or not installed for a long time, it is recommended to measure the voltage and charge it before use for better maintenance.
- Page 14 Read the user manual before using WEEE Mark. The scrapped battery cannot be put into the garbage can and must be professionally recycled. Icons on the warning label Symbol Designation Refer to the Operating Manual before using Caution, Risk of Danger Caution, Risk of Electric Shock Keep the battery away from open flame or ignition sources.
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Page 15: Mounting
WEEE Mark. The scrapped battery cannot be put into the garbage can and must be professionally recycled. Mounting 5.1 Environment Requirements Install the Battery System on the ground with sufficient bearing capacity and flatness. Increase the bearing capacity and flatness of the surface by laying the foundation, adding bearing plates and so on. -
Page 16: Tools
5.2 Tools These tools are required to install the battery system. Electric batch Screw Driver Marker Hexagon keys... -
Page 17: Angle And Space Requirements
Tap measure Multi-meter Utility knife Gradienter It is recommended to wear the following safety gear when dealing with the battery system. Insulated Safety Goggle Safety shoes Dustproof Mask Gloves 5.3 Angle and Space Requirements 5.3.1 Angle requirement Never install the Battery horizontally, or with a forward tilt or with a backward tilt or even with upside down. -
Page 18: Space Requirement For The Battery
This battery is indoor version and can be only installed in an indoor location.The space around batteries recommended refer to the figure below. 5.3.2 Space requirement for the battery Position Min. size/mm Left Right Back Front 1000 5.3.3 Space requirement for expansion The horizontal space between 2 adjacent batteries should exceed 10 mm. -
Page 19: Mounting The Battery
5.4 Mounting the Battery 5.4.1 Unpack and Check for Transport Damage Unpack the battery package and make sure the battery is intact during transportation. If there are any visible damages, such as cracks, or missing parts, please contact your dealer immediately. 5.4.2 Pre-installation check •... -
Page 20: Procedure For Bhf-G Series Application
5.4.4 Procedure for BHF-G series Application STEP 1: Assemble the rack Assemble the rack parts together, and then lock bolts to secure the rack. •... - Page 21 STEP 2: Install the feet of the rack Install the feet of the rack and make rack are level and stable when it is • placed vertically. STEP 3: Install the module Install battery pack and control box into the rack from bottom to top. •...
- Page 22 STEP 4: Secure the module Secure battery pack and control box to the rack. •...
- Page 23 STEP 5: Connect electrical cables Connect ground cables between battery pack and control box and the • rack; Make sure DC Breaker is off when you connect power cables; • Connect power and communication(COM1, COM-SPI) cables between • battery pack and control box, the BAT- of battery pack in the bottom connect the BAT- of control box;...
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Page 24: Electrical Connection
Electrical Connection 6.1 Overview of the Connection Area... - Page 25 Position Definition Battery+ Battery- Power switch Status light Communication port DC Breaker GND port...
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Page 26: Battery Power Connection
Position Definition Battery+ Battery- Communication port GND port 6.2 Battery Power Connection Battery connection diagram Red /Black solid line: Positive / Negative power cable Black dotted line: CAN communication cable. -
Page 27: Bms Communication Connection
Procedure: Before connecting the power cables, make sure the DC breaker of the battery is disconnected. STEP 1: Install the Quick-Plugs of power cable to the battery. STEP 2: Install the OT terminals ends of grounding cable to the grounding point of the battery system, then connect it the grounding point of PCS. -
Page 28: Parallel Connection Of Multi-Batteries
B BMS Connector Pin Definition: Reserved Reserved CAN1_GND CAN1_H CAN1_L DIG_IN2 RJ45 RS485_A1 RS485_B1 Parallel Connection of Multi-batteries Expandability: Up to 5 cluster of BHF-G series battery can be parallel connected in one system. Parallel Connection Diagram (Expansion Application) - Page 29 Red /Black solid line: Positive / Negative power cable Black dotted line: CAN communication cable. Procedure: STEP 1: a) Connect all the positive terminals (BAT+) of power ports of each battery to BAT+ of combiner box; b) Connect all the negative terminals (BAT-) of power ports of each battery to BAT- of combiner box;...
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Page 30: Operating Of The Battery
Operating of the Battery 7.1 LED Indicator The LED indicates the operating status of the battery. Explanation Green Green light indicates the battery works well. Fault occurs in the battery. SOC ≤8% When red light is on for a long time indicates fault occurs in the battery, please contact technical support for help. -
Page 31: Commissioning Procedure
7.3 Commissioning Procedure ➢ Manually connect the DC breaker of all the batteries, then switch all the batteries on. Then BMS will enter the self-test state. Wait until the indicator is steady on in green, which indicates that the battery system is powered on and runs normally. -
Page 32: Technical Data Of Battery System
Max. Charge/Discharge 80A/100A Current@25℃ Max. Number of a Cluster 12 Units Communication Charge: 0~55℃ / Discharge: -20~55℃ Operating Temperature Dimension(W*H*D) 420*436*132 mm Weight 41kg IP Protection Type IP20 10 Technical Data of Battery System Product BHF-G20 BHF-G25 BHF-G30 BHF-G35 BHF-G40 model Nominal 204.8... - Page 33 Rated Power 10.2 12.8 15.4 17.9 20.5 (kW) Max power 20.5 25.6 30.7 35.8 41.0 (kW) Rated Charge/ Discharge 50/50 Current （A） Max charge/ Discharge 80/100 Current (A) Depth of Discharge Operating Charge: 0~55℃ Temperature Discharge: -20℃~55℃ Operating 5%~95% Humidity Operating ＜4000m Altitude...
- Page 34 Product model BHF-G45 BHF-G50 BHF-G55 BHF-G60 Nominal 460.8 563.2 614.4 Voltage (V) Operating 388.8~ 432~ 475.2~ 518.4~ Voltage Range 518.4 633.6 691.2 （V） Rate Capacity (Ah) Number of packs Total Energy 46.1 51.2 56.3 61.4 (kWh) Usable Energy 41.5 46.1 50.7 55.3 （kWh）...
- Page 35 Operating Charge: 0~55℃ Temperature Discharge: -20℃~55℃ Operating 5%~95% Humidity Operating ＜4000m Altitude Communica CAN/RS485 tion Cooling Type Natural Ingress IP20 Protection Dimensions 545*480*2 545*480*20 545*480*20 545*480*20 （mm） Weight（kg）...
- Page 36 1418-35 Moganshan Road, Hangzhou, 310011, China info@livoltek.com www.livoltek.com...
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