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Power Gear e-SYNC Service Manual

Slideout system
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e-SYNC™
SLIDEOUT SYSTEM
SERVICE
MANUAL
82-S0347
09-02

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Summary of Contents for Power Gear e-SYNC

  • Page 1 SLIDEOUT SYSTEM SERVICE MANUAL 82-S0347 09-02...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE # SERVICE MANUAL 1. SERVICE PARTS 2. REPLACEMENT PARTS & KITS 2.1 MECHANICAL COMPONENTS 2.2 ELECTRICAL COMPONENTS 2.3 GEARMOTORS 3. TROUBLESHOOTING THE SLIDEOUT SYSTEM 4. COMPONENT PART REPLACEMENT INSTRUCTIONS 4.1 GEARMOTOR REQUIRED INFORMATION FOR ORDERING PARTS APPENDIX 10-14 FIGURES...

  • Page 3: Service Manual

    SERVICE MANUAL !!! CAUTION !!! THE FOLLOWING INFORMATION IS FOR AUTHORIZED RV DEALERS AND SERVICE TECHNICIANS. RV OWNERS SHOULD NOT ATTEMPT THESE REPAIRS OR PROCEDURES. ANYONE OTHER THAN A RV AUTHORIZED SERVICE TECHNICIAN ATTEMPTING REPAIRS WILL VOID WARRANTY. !!! CAUTION !!!

  • Page 4: Service Parts

    Fig. 1 - Typical e-SYNC™ Lo-Pro Rail Slideout System (Motor orientation may be different)
  • Page 5 Fig. 2 - Typical e-SYNC™ Tube Rail Slideout System (Motor orientation may be different)

  • Page 6: Replacement Parts & Kits

    2. POWER GEAR SLIDEOUT SYSTEM REPLACEMENT KITS 2.1 MECHANICAL COMPONENTS CONTACT POWER GEAR SERVICE FOR PART NUMBERS, REPLACEMENT PARTS, AND SERVICE INFORMATION. 2.2 ELECTRICAL COMPONENT REPLACEMENT KITS KIT P/N DESCRIPTION 800003 KIT, ELECTRICAL, e-SYNC™ Contents of kit: Description Quantity per Kit...

  • Page 7: Troubleshooting The Slideout System

    3. TROUBLESHOOTING THE SLIDEOUT SYSTEM If a problem occurs with a Power Gear Slideout System Consult the following table. If a problem is not listed or you require further assistance, please call Power Gear and talk to our Customer Service Department at 1-800-334-4712.
  • Page 8 Problem Check/Inspect Probable Cause Solution Transit bar still installed. Remove transit bar. An obstruction blocking Remove obstruction or path of travel of the room. relocate the unit. The room STARTS to move but then Test by visual inspection. Debris lodged between the Remove the debris.
  • Page 9 !!! WARNING !!! WILL NOT WHEN THE MOTOR BRAKE IS DISENGAGED THE SLIDEOUT ROOM LOCK INTO PLACE; THEREFORE, THE ROOM WILL NOT BE SEALED. WHEN THE ROOM HAS BEEN MANUALLY RETRACTED, BE SURE TO INSTALL THE TRANSIT BARS (IF SO EQUIPPED) AND RETURN THE MOTOR BRAKE LEVER TO ITS NORMAL ENGAGED POSITION IN ORDER TO SEAL AND LOCK THE ROOM INTO POSITION.

  • Page 10: Component Part Replacement Instructions

    4. COMPONENT PART REPLACEMENT INSTRUCTIONS NOTE: BEFORE REPLACING PARTS ON THE SLIDEOUT SYSTEM MAKE SURE THE BATTERY HAS BEEN DISCONNECTED. 4.1 Replacing the Electric Gearmotor 1. Disconnect battery. 2. Disconnect motor harness. 3. Remove the (4) motor mounting bolts with a ½” socket/wrench and remove the gearmotor.

  • Page 11: Required Information For Ordering Parts

    5. REQUIRED INFORMATION FOR ORDERING PARTS WHEN ORDERING PARTS, PLEASE PROVIDE THE FOLLOWING INFORMATION: YOUR NAME COMPANY NAME PHONE NUMBER SHIPPING ADDRESS BILLING ADDRESS PURCHASE ORDER NUMBER FOR EACH PART NEEDED: COACH / TRAILER VIN or S/N MAKE MODEL WHEEL BASE (IF APPLICABLE) MILEAGE (IF APPLICABLE) SINGLE OR DOUBLE RAIL SLIDEOUT SYSTEM SIDE OF COACH / TRAILER THE SLIDEOUT ROOM IS ON (ROADSIDE OR...

  • Page 12: Appendix

    APPENDIX TIP SHEET # DESCRIPTION PAGE # SLIDEOUT ROOM HEIGHT ADJUSTMENT e-SYNC™ INITIALIZATION PROCEEDURE e-SYNC™ INSTALLATION AND TROUBLESHOOTING 13-14...
  • Page 13 SLIDE-OUT ROOM HEIGHT ADJUSTMENT For proper slide-out operation the slide-out room floor to slide-out rail height must be set. This procedure is to be performed at the factory during room installation and should be checked periodically. To set the room height please refer to the Figure below. B = A / "...
  • Page 14 Gear E-SYNC INITIALIZATION PROCEDURE Plug SETUP CONTROL harness into control box. Hold “ CLEAR” , and push “ ROOM OUT” or “ ROOM IN” to clear stop settings. Plug both five pin Molex connectors from motors into control box. Motor on right side of slideout, from out side of room, is plugged into plug zone next to the negative connection.
  • Page 15 Gear e-SYNC™ INSTALLATION AND TROUBLESHOOTING The location for the control box needs to be dry, away from the elements, and near enough to the motors so that the 10 foot harnesses will reach. (Orientation of box is not important.) Connection to control box is as follows: a) Positive and negative terminals need to be connected to a 12V battery source.

  • Page 16: Troubleshooting

    T.I.P. roubleshooting nformation on ower Gear Troubleshooting Description of Problem Solution Motors will not run. Check all connections. Check in-line fuse to switch. Check that harnesses are connected to proper plug and that only one plug is each motor zone. Room does not stop going out.

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