High Flow Fan EX 36-50 V4 C6 Index • 01. Introduction....................................3 • 02. Warnings and recommendations............................3 • 02.01. Safety general considerations ........................3 • 02.02. Safety during the manipulation and transportation................4 • 02.03. Safety during the installation, assembly and electric wiring............4 •...
Exhaust fans are made according to the current required standards on labor safety. EXAFAN declines any responsibility for any eventual harm to people and damage to byproducts due to the non – authorized use of the ventilation system EX36-50, due to incorrect assembly of the mechanical or electric parts, or due to the elimination or manipulation of the protection devices.
Check the conditions of the material at its reception. In case of any damage, you should inform the transportation agency about it by means of a written document, as well as immediately communicate it to the EXAFAN S.A.U. company. In case of a not immediate installation, we recommend to store it in a clean and dry place, free of dust, of any vibration, gas and corrosive agents, with an air relative humidity not exceeding 60%.
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Regarding the right dimensioning of the supply cables, maneuver and protection devices, we must consider the nominal motor current, the service factor and the length of the cables, among others. The cable inlets not used in the connection box should be covered with locking systems in order to guarantee the protection degree indicated on the features panel.
Defects in the connections. Annual An authorized technical service by the Exafan Company S.A.U. must get in charge of the motor dismantling process during the warranty period. Every motor manipulation must be made carefully so as not to damage the bearings.
02.05. Assembly of the safety pins On the sides of the fan, you may find the safety pins (one on each side) enabling to block the fan shutter in open position. This function is especially useful when cleaning the fan, or simply in order to let the sunlight get through the fan in air inlet mode.
High Flow Fan EX 36-50 V4 C6 ONCE YOU HAVE MADE THESE REQUIRED TASKS WHILE THE SHUTTER IS BLOCKED, AND BEFORE PLUG THE FAN TO THE ELECTRIC POWER SUPPLY AGAIN, DO NOT FORGET TO TAKE OUT THE SAFET PINS. THESE SAFETY PINS ARE ONLY USED TO KEEP THE SHUTTER OPEN: THEY MUST NOT BE PLACED WITH THE SHUTTER CLOSED SINCE THIS COULD MAKE THE FAN WORK INCORRECTLY.
03. Ferrule assembly Required material: Ferrule quarter with a Ferrule quarter hole. without any hole Mod. EX 50: 01 Unit Mod. EX 50: 03 Units VI-VIROL + AGU–50-LILA VI-VIROLA-50-LILA Mod: EX 36: 01 Unit Mod: EX 36: 03 Units VI-VIROL+AGU-36-LILA VI-VIROLA-36-LILA Double washer Rivet made of aluminium...
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High Flow Fan EX 36-50 V4 C6 • Step 1 Put each ferrule quarter as we see it on the image [01] y [02], in such a way that we form a complete ferrule (Fig.03). Insert the pivots of the corners so that they fit perfectly (Fig.04).
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• Step 2 Put each double washer [03] beside the link of two ferrule quarters, besides, these washes have a specific position (Fig. 05). Put two rivets Ø6.4x19,5 mm ZN [04] crossing the two double washes (Fig. 07). Do not assemble at a temperature below 12º C. If the material has been exposed to a low temperature during winter time, do not proceed to directly assemble without an adaptation period of the plastic parts, since they could get broken.
High Flow Fan EX 36-50 V4 C6 04. Structure assembly Required Material: Roof+ Squad guide Ferrule Mod. EX 50: 01 Unit Mod. EX 50: 01 Unit CJ-VIROLA-50-LILA EST-TECHO-50-V4 EST-SOPORTE-GUÍA Mod. EX 36: 01 Unit Mod. EX 36: 01 Unit CJ-VIROLA-36-LILA EST-TECHO-36-V4 EST-SOPORTE-GUÍA Base...
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Rivet made of Rivet made of Magna-lok aluminium Ø6.4x12,5 mm Ø6.4x12 mm 04 Units EST-CONO-RE-6.4X12 15 Units TOR-REM-ALU-6.4X12.5 Rivetable nut Rivetable nut M5x13,5 ZN M8x21,5 ZN 04 Units 08 Units TOR-TUER-RE-5X13-ZN TOR-TUER-RE-A-8X21.5 • Step 1 For your greater comfort and before fixing the ferrule to the structure, place the washers M7 DIN9021 [08] in the places of the ferrule where we will put the rivets made of aluminium later on Ø6.4x19,5 mm ZN...
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High Flow Fan EX 36-50 V4 C6 Observe the orientation of the square washers in their corresponding place, according to the drawing [09] (Fig. 09) (Fig. 11). LADO LADO EXTERIOR VIROLA Fig. 09. Square washer. During the assembly of the totally stainless steel fans, we must lubricate the bolts and screws with oil (not grease) in order to make the assembly process easier and prevent the bolts and screws from getting blocked.
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The roof must be assembled to the ferrule part where we will later put the motor. Pay attention to the hole where we will assemble the motor there is in the ferrule . We will identify the roof thanks to the fact (Fig 12) of the guide support having been already assembled in our facilities.
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High Flow Fan EX 36-50 V4 C6 Once the components shaping the fan structure are well placed (sides, floor and roof ), proceed to assemble them together, start to link the sides to the floor and the roof, try to fit them perfectly and start to operate on the lower part of the fan while it lies on the floor (Fig 15).
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• Step 3 Link the entire structure by means of 12 rivets made of aluminium Ø6.4x12,5 mm. ZN [11] (Refer to Fig. 20). It is important not to leave any rivet, since these are important in order to provide the fan with robustness. Aluminium rivets Ø6.4x12,5 mm.
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High Flow Fan EX 36-50 V4 C6 Rivet Ø6.4x19,5 mm. ZN Washer M7 DIN9021 ZN Especial Ø24 Fig. 21. Fixing the ferrule to the structure by means of a rivet Ø6.4x19,5 mm ZN. Square washer Riveable Nut M8x21,5 Fig. 22. Fixing the ferrule to the structure by means of a rivetable nut M8x21,5. Rivet Ø6.4x19,5 mm.
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Fig. 24. Manual riveter for rivets POP. Fig. 25. Manual riveter for rivetable nuts. • Step 5 Put the rear rivets [11] (Fig.26). Do not put any rivet on the corner where we will put the motor as we will assemble the guide square [07] inside this hole later on (Fig.28).
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High Flow Fan EX 36-50 V4 C6 • Step 6 Put the central bar [06] on the structure by fixing it by means of the four highly resistant rivets Ø6.4x12 mm [12], two of them fixed to the roof and the other two as it is indicated by the following figures. In order to put the two floor rivets, lay down the fan.
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• Step 7 Put the guide square [07] on the right upper corner (rear part of the fan) by means of two rivets made of aluminium Ø6.4x19.5 mm [10]. Put the second rivet on the place where it remained free before, by linking the fan structure and the guide square with this rivet.
High Flow Fan EX 36-50 V4 C6 05. Assembly of the motor on the support The assembly of the motor is just given for information purposes, since this set is sent assembled from the company. It will work in the case it is necessary to replace any of the components.
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• Step 1 Prepare the pulleys Tapper-lock on the motor shaft. Insert the pulley [03] in the motor shaft in order to fit the Tapper – lock [02] inside the pulley through the conic side, make sure that the blind half – holes of the Tapper – lock match (Fig.36).
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High Flow Fan EX 36-50 V4 C6 Motor support Self-blocking nut M8 Screw M8x25 Revitable nut M8x19 ZN Fig. 39. Put the rivetable nuts. Fig. 40. Fix the motor to the shaft. 380/400 V 220/230 V Fig. 42.A Assembled profile set. Fig.
06. Assembly of the motor on the structure Required Material: Screw M8x25 DIN933 Motor + pulley + motor support 01 Unit 02 Units TOR-TOR-D933-M8x25 Arandela M8 Arandela M8 DIN125 ZN Ø16 DIN6798-A ZN 02 Unidades 02 Unidades TOR-ARAN-D125-8Z TOR-ARAN-D6798/8.2 • Step 1 180 º...
High Flow Fan EX 36-50 V4 C6 Bushing + shaft + Central pulley made of bearing aluminium Ø330 01 Unit 01 Unit MOT-POLEA-50/36 BUJE-EX Belt Flat wrench 01 Unit 01 Unit Screw M6x30 Nut without any brake DIN933 ZN M6 DIN934 ZN 04 Units 04 Units TOR-TOR-D933-M6X30...
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• Step 1 Assemble the central pulley made of aluminium [02] with the bushing [01]. In order to do so, use the four screws DIN933 of M6x30 [05], put the four washers grower [08] on the side of the screw head, and the four nuts without any brake M6 DIN934 [06] (Fig.46).
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High Flow Fan EX 36-50 V4 C6 • Step 3 Tighten the nut M24x2 strongly in order to prevent it from coming out. The shaft must be fixed with the flat wrench supplied at the same time we tighten the nut in order to prevent the Bushing + Pulley set from turning (Fig.
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• Step 5 Tighten the belt, in order to do so, move the motor towards the fan outer part. Once the belt tightened, tighten the screws holding the motor. In order to check whether the belt is sufficiently tightened, try to link both sides of the belt with one´s hand.
High Flow Fan EX 36-50 V4 C6 08. Assembly of the propeller, centrifuge and grommet Required Material. Centrífuge Complete propeller 01 Unit 01 Unit CENTRI-EX-V4 Screw M8x25 Screw M8x55 DIN933 ZN DIN912 ZN 04 Units 04 Units TOR-TOR-D933-M8X25 TOR-TOR-912-8X55-ZN Washers M8 Nut without any brake DIN6798-A ZN M8 DIN934 ZN...
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Regarding the dismantling of the propeller from the sending pallet, please follow the next steps: 1.- Rotate the propeller in order to dismantle the pallet with which it is sent. 2.- The propeller moves upward and comes out of it by itself when turning the propeller. 3.- There is no need to take out the propellers by pulling the from the ends of the blades.
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High Flow Fan EX 36-50 V4 C6 The four screws must be tightened just a little bit until the nut fits in the rear place, then tighten the four of them for a second time. Do not tighten one after the other, but in a diagonal and alternative way. Pay attention to the existing seat of the bushing where we must put the nuts M8 (Fig.
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• Step 2 Put the centrifuge in the middle of the fan, to do so, use the four screws M8x55 DIN912 [04] with its four wash- ers M8 DIN125 ZN [07] on the rear part and the four washers M8 DIN6798 ZN [05] on the rear part* with its four nuts without brake M8 DIN 934 ZN.
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High Flow Fan EX 36-50 V4 C6 Centrifugal Linkage Screw M8X55 DIN912 Washer without any brake M8 DIN934 Washer Washer M8 DIN125 ZN M8 DIN6798 ZN - Not used with steel stainless propeller Fig. 69. Assemble the centrifuge. Position of the screws, washers and nuts. •...
09. Assembly of the protection and mesh Required Material : Protección correa EX50 ó Protección polea EX36 01 Unidad PROT-POLEA-LILA 02 Unidades EX50 PROT-CORREA-LILA EX36 Motor protection Reinforcement device Mod EX-50: 01 Unit Mod EX-50: 01 Unit PROT- EST-REFUERZO-50 C6 MOTOR-50 Mod EX-36: 01 Unit Mod EX-36: 01 Unit PROT-...
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High Flow Fan EX 36-50 V4 C6 Pulley protection Pulley protection • Step 1 Sheet metal screw Belt protection By means of two metal Belt protection device EX-36 device EX-50 sheet screws [07], fix the belt protections [02] the ends of the pulley protection device [01].
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• Step 4 Insert the ends of the belt protection devices in the grooves there are in the motor protection device (Fig.77). Make sure the pulley protection perfectly fits in the central bar and in the reinforcement as well (Fig.78). Fig.
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High Flow Fan EX 36-50 V4 C6 • Step 6 By means of four reinforced staples [06], fix each mesh [05] to the rear part of the fan, these staples should be placed on the long end of the mesh. The staples ought to be placed in such a way that they work as hinges in order to be able to open the meshes.
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• Step 7 In order to close the meshes, put four metal sheets screws [07] with four washers M7 DIN9021 [10], for each mesh (Fig.85). In order to link two meshes in the middle, put a screw M6x30 [08] with a washer M7 DIN9021 Special [11], which we screw in on the fan shaft (Fig.87).
High Flow Fan EX 36-50 V4 C6 10. Shutter assembly Required Material : Blade Mod. EX-50: 09 Units EST-LAMA-50-V4 Mod. EX- 36: 07 Units INTERNAL EXTERNAL EST-LAMA-36-V4 SIDE SIDE Arrow indicating the position They must always face downward. Bottom Central blade Centrifugal binding holes.
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Left blade pincer Mod. EX-50: 10 Units EST-PINZA-L-IZDA-V4 Mod. EX-36: 08 Units EST PINZA-L-IZDA-V4 Distinction characters LEFT Arrow indicating the position They must always face downward. Central right blade pincer closure Mod EX-50: 10 Units EST-CIERRE-L-DCHA-V4 Mod EX-36: 08 Units Distinction characters RIGHT EST-CIERRE-L-DCHA-V4 Arrow indicating the position...
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High Flow Fan EX 36-50 V4 C6 Right blade pincer closure Mod EX-50: 10 Units EST-CIERRE-L-DCHA-V4 Mod EX-36: 08 Units Distinction characters RIGHT EST-CIERRE-L-DCHA-V4 Arrow indicating the position They must always face downward. Left blade pincer closure Mod EX-50: 10 Units EST-CIERRE-L-IZDA-V4 Mod EX-36: 08 Units Distinction characters LEFT...
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Screw M6x20 Self – blocking nut DIN933 ZN DIN985 M6 ZN 06 Units 02 Units TOR-TUER-D985-M6-ZN TOR-TOR-D933-M6X20 Screw M6x16 DIN931 ZN 02 Units 02 Units EST-BIELA-V4 TOR-TOR-D931-M6X16-ZN Nut without any brake Blade lever M6 DIN934 ZN Mod. EX-50: 20 Units 04 Units EST-PALANCA-LAMA TOR-TUER-D934-M6-ZN...
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High Flow Fan EX 36-50 V4 C6 • Step 1 Get the hinges [11] ready for their later assembly. First, insert one end of the spring [16] on the screw [12]. In the hole of Ø 6 mm, there is on one end of the rods, we must screw on a screw of M6X16 DIN931 [102 by means of a no brake nut M6 DIN934...
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• Step 3 Let´s insert this screw inside the lower hole of Ø 6 mm, which is one of the two holes having the fan sides Then, let´s place the nut M6 DIN 985 (self – blocking nut) on the other side by means of a wrench. Let´s (Fig.
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High Flow Fan EX 36-50 V4 C6 Holes to link to the centrifuge. EXTERNAL INTERNAL SIDE SIDE Arrow indicating the position They must always face downward Bottom Fig. 94. Blade. Please refer to the direction arrows, the same with the difference between the external and internal side. The arrows for the blades and blade clamps (right and left) must face always downward during the assembly (Fig.95).
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Slot Slot for the central clamps Fig. 97. Push the clamp with your hands until the tab fits in the blade slot. Central blade Central blade Fig. 96. When we put the clamp on the central blade, Fig. 98. If you don´t manage to fit in the clamp perfectly, then, we must insert it by allowing a certain angle so that it push it with a hammer including a head made of nylon, but won´t pull any plastic material.
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High Flow Fan EX 36-50 V4 C6 Step 5: Assembly of the blade clamps. Wedge in the blade clamps [03] [04] on each of the blades [01]. Usually, it may be a little bit difficult to fit them in, in this case, use a hammer including a head made of nylon if you wish to insert them softly.
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Blade seen from outside the shutter Fig. 105. The arrows of the blade and pincer blades must always Fig. 104. Pay attention to the direction of the blade arrows. face downward. LEFT DOWN RIGHT Fig. 106. Blade with its pincer blades (right and left). •...
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High Flow Fan EX 36-50 V4 C6 Distinction characters Always down arrow Accommodation of the blade clamp Fig. 107. Left closing position of the pincer blade. Distinction characters LEFT Arrows to indicate the position They always must face downward Fig. 108. Left closing device of the pincer blade. Fig.
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• Step 7 Assemble the central blade [02] on the fan. It is the first one we must assemble on the fan. In order to carry out this operation first, put a pincer blade closing device [07] on the right end of the central blade (Fig.
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High Flow Fan EX 36-50 V4 C6 Then, insert the central blade left end (rotation axis of the left pincer blade) in its corresponding position on the fan (5ª position beginning from the upper side). Please refer to (Fig. 112). 5ª...
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• Step 8 Screw on the centrifuge on the central blade. In order to carry out this operation use two screws M6X20 [09] two self – blocking nuts [10]. The head of the screws remains on the fan external part It is important to pay (Fig.
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High Flow Fan EX 36-50 V4 C6 Fig. 116. Inserción de las lamas en el ventilador. El orden de montaje de las lamas será de arriba hacia abajo. • Paso 10 On each pincer blade, put some pressure on a lever blade [14], in such a way that while having all the blades closed, the levers must face towards the upper part (Fig.
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Once we have put all the levers, hold them with a self – drilling screw DIN7504-K 4,8x16 ZN [15].These screws link the pincer blade to the lever blade. Notice how on the 5ª blade and before putting the screw M4,8x16 Din7504-K, the rod has been already assembled (one on each side of the central blade) .
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High Flow Fan EX 36-50 V4 C6 • Step 10 Link all the levers by means of the guides [19] on the pivots of each lever We must put the guides in such a way that the hole marking the position remains near the fan upper part (Fig.
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485 mm Hole marking the guide position, since it must be placed as close as possible to the upper part of the lower part of the fan BOTTOM Fig. 123. Position of the guide on the fan. Fig. 122. Position of the guide.
High Flow Fan EX 36-50 V4 C6 11. Assembly Lateral Lid Required material : Right lateral lid Mod EX-50: 01 Unit EST-TAPA-DCHA-50-V4 Mod EX-36: 01 Unit EST-TAPA-DCHA-36-V4 Left lateral lid Mod EX-50: 01 Unit EST-TAPA-IZDA-50-V4 Mod EX-36: 01 Unit EST-TAPA-IZDA-36-V4 Pin for fixed aperture Rope shutter...
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• Step 1 Link the pins [03] to the ropes [04]. In order to carry out this operation, insert one of the rope ends through the pin hole, afterwards, tie a knot with the rope in such a way that the knot cannot get through the pin hole (Fig.
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High Flow Fan EX 36-50 V4 C6 EXTERNAL SIDE INTERNAL SIDE Realizar un nudo a la cuerda. Asegurarse que el nudo sea Hole with a diameter fuerte. of 4,55 for the rivetable nut M5x13,5 Upper hole Rope Lower hole. The rope must be inserted through here Fig.
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• Step 4 Let´s thread a screw M5x40 Din 933 [07] on one side on the corresponding rivetable nut of M5x13.5 [09] located some centimetres over the pin hole. This screw must be screwed on until the head is even with the sheet. So that it can work fine.
High Flow Fan EX 36-50 V4 C6 12. Placing of the stickers Required Material: ¡ADVERTENCIA! The Voltage Label Position label CONEXIÓN INTERNA “UP-DOWN” 400V 01 Unit 02 Units DOWN abrir las lamas Caution stichers The label “do not con la mano Do not open the open the blades”...
13. Installation instructions In case the fan ought to be placed inside a wall hole, and in order to guarantee the perfect operation of the shutter as well as also to avoid any block or imbalance. It is essential to observe the hole measures, which must be below the measures of the fan, plus 10 mm of space around it (Fig.
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High Flow Fan EX 36-50 V4 C6 Fig. 138. Installation with the fan inside the Fig. 137. Installation with the fan outside the wall hole. isolating wall hole. During the installation of the fan, we must bear in mind the distance from the wall till the fan edge. There are two lids on the sides of the fan.
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In case of fixing the fans outside the building wall, some strong supports leaning on the entire fan surface are required. The correct thing to do is putting the fans over a small wall so that the fan surface lies on it perfectly. (Fig.140).
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For fans that are installed at a height less than 2.7 m from the ground (with reference to bottom / or / base of the fan), will be necessary to install indoor and outdoor protection grid in order to avoid uncontrolled entrapment between fan blades. This protection grid will be supplied by EXAFAN on the request and additional costs will be applied.
Ref. EXAFAN: TOR-ARAN-D9021-7Z-E (Mod. EX-36: 01 Unit. EST-REFUER-36-MM) 02 Unit 19 Units Rivet made of aluminum Ø6.4x12,5mm. ZN Metal sheet screw 6,3x13 ZN Ref. EXAFAN: TOR-REM-ALU-6.4/12.5 Ref. EXAFAN: TOR-TIRAF-CHAPA 02 Units Mesh Ref. EXAFAN: 02 Units. EST-MALLA-50-MM (Mod. EX-36: 01 Unit. EST-MALLA-36-MM)
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High Flow Fan EX 36-50 V4 C6 • Step 1 Assemble the front reinforcement bar to the fan by means of two rivets made of aluminum Ø6.4x12,5mm. ZN (one on the roof and the other one on the fan base), in the position indicated on the figure 1. Figure 1 •...
Bearing of the bushing Regarding the remaining spare parts, please get in touch with the Technical Service Department. Angular contact of two rows (633313C) SKF 16. Electric wiring diagram RELE REGULADOR EXAFAN Technical specifications Sonund Approx. Flow (0 Pa) Motor III Model Level Weight Ø...
High Flow Fan EX 36-50 V4 C6 17. Accessories 17.01. Lid We offer the possibility of placing the lid beside the fan EX50 at the time of its installation. This lid protects the fan the same way it helps to keep the temperature in case the weather conditions outside are not adequate. Previous wall hole In case of installing the fan beside the lid, it is necessary to cut differently as to what is usual in the case of an installation in a fan normal hole.
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Lid assembly 1. Let´s start with the lid assembly process by recovering the portion BEFORE PLACING THE PROFILES, COVER of the sandwich panel previously cut on the wall. In case THE SURFACE WITH A SILICONE LAYER ON the installation hole has been made correctly, the portion THE INTERNAL SIDES IN ORDER TO SECURE measures will be around 1350 x 1350 mm.
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Sandwich wall cutout for the lid. PROFILES MUST BE SUPPLIED BY THE Extra piece of sandwich panel for the lid. CUSTOMER. EXAFAN DOES NOT SUPPLY THEM. Fig.154-a. Sandwich wall cutouts for the lid. Join both parts through a “H” profile (Fig.
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5. Once the lids have been completely riveted, let´s proceed to install some tight handles in order to facilitate the use of lids so as to remove or place them easily. In order to install these handles, we have to make some through holes on the sandwich panel of the lid with a 08 mm drill (Fig.
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High Flow Fan EX 36-50 V4 C6 Once the holes have been made, let´s rivet the metal sheets to the lid profile with some stainless steel rivets of 4 x 10 mm. IT IS VERY IMPORTANT for the metal sheet, which is 30 mm wide, to remain 15 mm below the profile made of PVC and 15 mm over it.
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SANDWICH WALL 8. In order to install these profiles on the sandwich wall, make some through holes on the sandwich wall the same way it is explained on how to install the handles (Fig. 156), but according to the measure marked by the profile holes “Z”...
High Flow Fan EX 36-50 V4 C6 18. Maintenance Make sure the electric power is off before carrying out any of the maintenance operations indicated. The fan natural movements may cause some mismatch and make little noise due to the common wearing of some screws.
Technical Assistance Service where we will assist you with pleasure. Any manipulation of the product by strange people to EXAFAN S.A.U. would make us cancel the warranty. R-298...
High Flow Fan EX 36-50 V4 C6 21. CE Declaration of Conformity On behalf of the company: EXAFAN S.A.U. Located in: Pol. Industrial Río Gállego, C / D, Parcela 10 50840 San Mateo de Gállego, Zaragoza España It declares under its own responsibility that: Product: EXHAUST FAN 50/60 HZ, DIAMETRE 36 “, 50”...
36 months. During the warranty period, EXAFAN S.A.U. will repair, replace or supply any product considered to be faulty by EXAFAN S.A.U. as long as it does not comply with its functionality and is not adequate to the expected use. The available choice between the dif- ferent options will exclusively correspond to EXAFAN S.A.U.
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