Faraone STOCK PICKER ELEVAH 75 TIRES Use And Maintenance Instructions
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Faraone STOCK PICKER ELEVAH 75 TIRES Use And Maintenance Instructions

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STOCK PICKER
ELEVAH 75 TIRES
USE AND MAINTENANCE INSTRUCTIONS
Translation of the original instructions
This document is the property of Faraone Industrie Spa
Any total or partial reproduction without written authorisation by the author or owner is forbidden

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  • Page 1 STOCK PICKER ELEVAH 75 TIRES USE AND MAINTENANCE INSTRUCTIONS Translation of the original instructions This document is the property of Faraone Industrie Spa Any total or partial reproduction without written authorisation by the author or owner is forbidden...

  • Page 2: Table Of Contents

    ATTACHMENT 2 - Hydraulic diagram ........................9-4 ATTACHMENT 3 – Wiring diagram ......................... 9-5 ATTACHMENT 4 - Successful acceptance test certificate..................9-7 ATTACHMENT 5 - Declaration of conformity ......................9-8 MAINTENANCE LOGBOOK .....................10-1 STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 0-1...

  • Page 3: Introduction

    THIS MANUAL IS VERY IMPORTANT DOCUMENTATION; ALWAYS KEEP IT NEAR THE MACHINE. Due to continuous improvements to its products, Faraone Industrie Spa reserves the right to change technical data without any prior notice. For updated information, contact Faraone Industrie Spa.

  • Page 4: Technical Support - Warranty

    Faraone Industrie Spa deems it necessary to conduct an extensive analysis of all of the structural components every 10 (ten) years, to confirm their integrity.

  • Page 5: Safety Precautions

    For further information relating to safety, training, inspection, maintenance, application and operation, contact Faraone Industrie Spa. ATTENTION FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THE MANUAL MAY DAMAGE THE MACHINE AND PROPERTY AND CAUSE INJURIES OR FATAL ACCIDENTS. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 1-1...

  • Page 6: Preliminary Procedures

    Do not operate the machine on lorries, trailers, railway carriages, boats in water, scaffolding or similar, unless Faraone Industrie Spa has approved the operation in writing. The machine can be started up at temperatures between -10°C and 40°C. Contact Faraone Industrie Spa for machine operation at out-of-range temperatures.

  • Page 7: Operation

    Laws regarding safety in the workplaces of the country where the machine is operating. For Italy, refer to Legislative Decree 81/08, annex IX “Values of rated operating voltages of electrical machines and systems”. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 1-3...
  • Page 8 Consider the braking distances, regardless of the speed of the machine; Do not drive at high speed in restricted or narrow areas or when reversing. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 1-4...
  • Page 9 While lifting the machine with a forklift, only place the forks in the specific areas of the machine. Lift with lifting equipment of adequate capacity. For information regarding lifting, refer to the relevant section in the manual. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 1-5...

  • Page 10: General Technical Data

    FURTHERMORE, IT CAN ALSO BE USED OUTDOORS IN THE TOTAL ABSENCE OF WIND AND ATMOSPHERIC PRECIPITATIONS. THE STOCK PICKER MUST ONLY BE USED FOR THE PURPOSE IT WAS DESIGNED FOR. ANY OTHER USE IS CONSIDERED MISUSE. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 2-1...

  • Page 11: Overall Dimensions

    USE AND MAINTENANCE MANUAL - SECTION 2 OVERALL DIMENSIONS 2080 5575 1960 Measurements expressed in mm STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 2-2...

  • Page 12: General Technical Data

    Maximum pressure per outrigger considering that the weight of the picker plus the maximum load on the cage are entirely distributed on one side of the machine only (fully asymmetrical load) STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 2-3...

  • Page 13: Basic Construction Data

    The A-weighted emission sound pressure level is below 70dB ATTENTION THE ELEVAH 75 TIRES STOCK PICKER HAS BEEN TESTED BY THE MANUFACTURER FOR THE PURPOSE OF CALCULATING THE MAXIMUM PERMITTED TRANSVERSE AND LONGITUDINAL ANGLES. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 2-4...

  • Page 14: Preparation And Inspection

    NOTE: the owner shall provide skilled personnel for training upon delivery of the first units and even later, if required by the user or personnel. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 3-1...

  • Page 15: Functional Test

    Make sure the loading platform is working correctly. Ensure it travels smoothly without any jolting, and that its up/down movement is not obstructed. Make sure all its parts are intact. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 3-2...

  • Page 16: Safety Warnings For Operators

    CONDITIONS IN THIS MANUAL (GENERAL DANGER) ATTENTION THE ELECTRICAL SYSTEM OF THE MACHINE IS NOT EXPLOSION-PROOF (NO ATEX): THEREFORE ITS USE IN AREAS SUBJECT TO ATEX RISK SHOULD BE STRICTLY AVOIDED. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 3-3...
  • Page 17 Prohibition to climb on/off the cage when elevated Prohibition to lift/lower the cage without operator on board Prohibition to use the machine to transport pallets of any type and shape STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 3-4...
  • Page 18 ATTENTION THE USE OF ANY ADDITIONAL SPECIFIC PERSONAL PROTECTIVE EQUIPMENT MUST BE CHECKED BASED ON THE ASSESSMENT OF THE SPECIFIC RISKS, CARRIED OUT BY THE EMPLOYER RETAINING ONLY 1 PERSON STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 3-5...

  • Page 19: Controls, Warning Lights And Machine Operation

    PROVIDE ADEQUATE VENTILATION WHILE CHARGING. 0DO NOT CHARGE A FROZEN BATTERY. NOTE: when the battery charger is connected to an AC socket, the transmission function of the machine is disabled. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-1...
  • Page 20 WHEN THE MACHINE IS PUT OUT OF SERVICE FOR A LONG TIME, THE BATTERIES MUST BE COMPLETELY AND EVENLY CHARGED AT LEAST ONCE A WEEK AND STORED UNPLUGGED TO STOP THEM FROM GOING FLAT. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-2...

  • Page 21: Cage Control Console

    (from maximum charge when all yellow LEDs are on, to minimum charge when the red LED is on). STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-3...
  • Page 22 The transmission power is applied proportionally to the shift of the joystick from the centre. NOTE: the pedal switch must also be pressed and held to activate machine functions STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-4...
  • Page 23 By turning the regulator anti-clockwise it is possible to lower the translation speed. On the other hand, by turning the regulator clockwise it is possible to increase the translation speed. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-5...

  • Page 24: Pedal Switch

    To access the cage, the operator must push the moving parts of the entrance gate inwards; once inside, the gate will close by itself. The machine will not enable any controls if the gate is not closed properly. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-6...
  • Page 25 LOAD ON THE TYRES TOOL + THE LOAD IN THE LOADING PLATFORM. THIS VALUE MAY NOT EXCEED 250 KG IN ANY CASE ATTENTION THE MACHINE WAS NOT DESIGNED TO TRANSPORT PALLETS OF ANY TYPE AND SHAPE. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-7...

  • Page 26: Roller Conveyor

    Place the forks of the loading platform in the tyre cart (1) (optional or included in your supply), making sure the forks have been inserted all the way under the load, and lift (2). ATTENTION MAKE SURE THE FORKS ARE PROPERLY INSERTED ALL THE WAY UNDER THE LOAD STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-8...

  • Page 27: Tyres Lifting Arm (Optional)

    2) Couple the rim with the hooks (2) of the lifting arm and lower the tyres tool slightly. 3) Transfer the tyre to the desired position (3) and release the hooks from the rim. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-9...

  • Page 28: Tyres Tool With Tilting (Optional)

    Make sure the tyre cart (optional or included in your supply) is positioned correctly and is centred above the loading forks before lifting. PHASE 3: Using the relative control, tilt the loading platform until it almost reaches a horizontal position. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-10...
  • Page 29 To load the tyres from the shelves onto the transport cart, follow the instructions described in PHASES 1-5 in reverse order. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-11...

  • Page 30: Parking The Machine

    HAVING A USEFUL LOAD CAPACITY THAT WITHSTANDS THE TOTAL WEIGHT OF THE MACHINE (CHECK THE GROSS WEIGHT IN THE OPERATIONAL TECHNICAL DATA TABLE OF THE MACHINE) ATTENTION SECURE THE MACHINE SO THAT IT DOES NOT GET DAMAGED DURING TRANSPORT. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-12...
  • Page 31 The machine may be lifted with a forklift truck. In this case, it must be picked up from the front in order to position it in a stable way onto the forks (see picture below). ATTENTION ONLY LIFT THE MACHINE WITH THE CAGE COMPLETELY LOWERED. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 4-13...

  • Page 32: Emergency Procedures

    2. ATTENTION: make sure there is no one within the working range of the machine; 3. Gradually loosen the knurled knob fitted underneath the base carriage where the hydraulic lifting cylinder is to lower the cage (1); STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 5-1...

  • Page 33: Reporting The Incident

    REPORTING THE INCIDENT Faraone Industrie Spa must be immediately informed of any incidents involving a Faraone product. Contact the factory by telephone and provide all the necessary details, even if no injuries or evident damage to property are involved.

  • Page 34: Daily Inspection

    Extensible structure unit Structure profiles, sliding inserts, chains, belts, sequential activation cables, pulleys able to turn freely; ATTENTION DO NOT USE THE MACHINE BEFORE REPAIRING ALL DISCOVERED FAULTS / MALFUNCTIONS STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 6-1...

  • Page 35: Routine Maintenance

    BASED ON NORMAL USE. IF THE MACHINE IS USED FOR HEAVY DUTY WORK, SUCH AS A HIGH NUMBER OF CYCLES, UNFAVOURABLE POSITION, CORROSIVE/DIRTY ENVIRONMENT, ETC., THE USER MUST INCREASE THE FREQUENCY OF THE CHECKS ACCORDINGLY. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 7-1...

  • Page 36: Monthly Maintenance

    (where required, temporarily remove the protective cover to access the chains). For the wear condition of chains, refer to “Checks on the lifting chains.” STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 7-2...

  • Page 37: Maintenance Every 1000 Hrs Of Work

    Refer to the specifications described in the appropriate paragraph for hydraulic oil change. Torque Reducer Inspect the reducer and change the oil. Refer to the instructions in the appropriate paragraph for information on changing the oil of the reducer; STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 7-3...

  • Page 38: Maintenance Instructions

    3. Support the cage with the forklift truck throughout the maintenance operation; 4. When the operation is over, lower the cage slowly all the way down and refit the base protective casing by re-screwing the four knobs. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-1...

  • Page 39: Battery Maintenance

    EQUIPMENT TO PROTECT YOUR HANDS AGAINST CHEMICAL AGGRESSION WHEN REPLACING THE BATTERY. DISPOSE OF THE BATTERIES IN ACCORDANCE WITH THE LAWS IN FORCE. REPLACE THE BATTERIES WITH ONES IDENTICAL TO THOSE SUPPLIED BY THE MANUFACTURER. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-2...

  • Page 40: Changing Torque Reducer Oil

    HYDRAULIC OIL CHANGE Faraone Industrie Spa recommends using hydraulic oil with viscosity index 32. It is strongly advised against mixing oils of different makes or types, since they may not contain the necessary additives or viscosity may be different.

  • Page 41: Tyres Tool Tilting Actuator (Optional)

    THE POWER SUPPLY MUST BE DISCONNECTED DURING MANUAL OPERATION. IF THE ACTUATOR IS TO BE ACTIVATED MANUALLY, ONLY ACTIVATE IT BY HAND, OTHERWISE THERE IS THE POTENTIAL RISK OF AN OVERLOAD AND DAMAGE TO THE ACTUATOR ITSELF. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-4...

  • Page 42: Transmission Motor

    RESTORING THE IP RATING DEPENDS ON CORRECT POSITIONING OF THE O-RINGS AND SILICONE COATING OF THE TIE RODS. AFTER THE MAINTENANCE TECHNICIAN HAS CLOSED THE MOTOR, THEY ARE FULLY RESPONSIBLE FOR THE IP RATING AND THE INTEGRITY OF THE MOTOR. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-5...

  • Page 43: Electromagnetic Brake

    0.2 and 0.4 mm; • lock the three hexagonal adjustment bushes and check, with a thickness gauge, that the clearance is within the permitted limits. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-6...

  • Page 44: Checks On Lifting Chains

    Experience has shown that this type of failure is not always easily recognised as there are no evident changes in the chain conditions, especially in the initial stage. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-7...
  • Page 45 Replace the chain if the protruding part of the pin heads is worn down by more than 25% or if the outer side is worn down by more than 20% of its thickness. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-8...
  • Page 46 FOR FURTHER INFORMATION REGARDING THE PURCHASE OF SPARE PARTS AND CONSUMABLES, PLEASE CONTACT THE MANUFACTURER. THE MANUFACTURER DISCLAIMS ALL LIABILITY FOR DAMAGE OR MALFUNCTION CAUSED BY USE OF PARTS NOT AUTHORISED BY THE MANUFACTURER. STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 8-9...

  • Page 47: Attached Documentation

    20 KG” “EMERGENCY DESCENT INDICATION “EMERGENCY DESCENT” INDICATION PROCEDURE” INDICATION “BATTERY CHARGING POSITION” “LIFTING POINTS WITH FORKS” “RETAINING ONLY INDICATION PLATE CE plate 1 PERSON” “USING THE TOOLS HOLDER INDICATION TRAY” STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-1...
  • Page 48 USE AND MAINTENANCE MANUAL – SECTION 9 3-4-5-7-8 3-4-5-7-8 STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-2...
  • Page 49 USE AND MAINTENANCE MANUAL – SECTION 9 3-4-5-7-8 STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-3...

  • Page 50: Attachment 2 - Hydraulic Diagram

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 2 - Hydraulic diagram STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-4...

  • Page 51: Attachment 3 - Wiring Diagram

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 3 – Wiring diagram STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-5...
  • Page 52 USE AND MAINTENANCE MANUAL – SECTION 9 STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-6...

  • Page 53: Attachment 4 - Successful Acceptance Test Certificate

    ELEVAH 75 TIRES Serial number: The machine, manufactured according to the type tested model, has undergone the following tests: Brake test Overload test Operating test And has PASSED them successfully. Tortoreto, (date) STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-7...

  • Page 54: Attachment 5 - Declaration Of Conformity

    USE AND MAINTENANCE MANUAL – SECTION 9 ATTACHMENT 5 - Declaration of conformity STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 9-8...

  • Page 55: Maintenance Logbook

    Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-1...
  • Page 56 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-2...
  • Page 57 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-3...
  • Page 58 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-4...
  • Page 59 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-5...
  • Page 60 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-6...
  • Page 61 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-7...
  • Page 62 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-8...
  • Page 63 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-9...
  • Page 64 Tyres tool lifting motor: Check the brushes and manifold for wear. Every two years Perform “MONTHLY, QUARTERLY AND SIX-MONTHLY MAINTENANCE” Hydraulic oil change Torque Reducer: Inspection and oil change Date: _______________ Signature: ________________ NOTES STOCK PICKER ELEVAH 75 TIRES – Rev. 01_2019 Page 10-10...
  • Page 65 NOTES:...
  • Page 66 Faraone Industrie Spa Contrada Salino – Via San Giovanni, 20 64018, Tortoreto (TE) – ITALY Tel.:+39.0861.77.22.21 – fax: +39.0861.77.22.22 www.faraone.com info@faraone.com...

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