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Raypak XTherm 100-10003799 Installation Instructions
Raypak XTherm 100-10003799 Installation Instructions

Raypak XTherm 100-10003799 Installation Instructions

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RAYPAK INSTALLATION INSTRUCTIONS
D-32 PVC VENT ADAPTER KIT & HIGH LIMIT MANUAL RESET
FOR XTHERM BOILERS, WATER HEATERS & POOL HEATERS
These instructions are for use by qualified personnel specifically trained and experienced
WARNING
in the installation of this type of heating equipment and related system components.
Installation and service personnel may be required to be licensed in some states. Persons
not qualified shall not attempt to install this equipment nor attempt repairs according to
these instructions.
Make sure water, gas, and power have been turned OFF before making any repairs or servicing
WARNING
this equipment. Make sure the heat exchanger is not under any pressure before attempting
to service this part. Allow the appliance to cool before attempting this installation.
SHOCK HAZARD: Make sure the electrical power to the appliance is disconnected to avoid
DANGER
damage to components, potential serious personal injury or death.
SCOPE: The details of this document will provide instructions for the installation of the D-32 PVC Vent Adapter kit on XTherm
appliances.
THESE KITS CONTAIN:
KIT
100-10003799
WH and P, Model 1005A Only
100-10003800
WH and P, Models 1505A-2005A
100-10003801
H, Model 1005A Only
100-10003802
H, Models 1505A-2005A
TOOLS REQUIRED:
DESCRIPTION
Flathead Screwdriver
Phillips Head Screwdriver
5/16" Nut-Driver
Drill & 3/8" Bit
[MODELS: H, WH & P 1005A-2005A]
USED ON
6" PVC Vent Adapter & 6" Vent Termination
8" PVC Vent Adapter & 8" Vent Termination
6" PVC Vent Adapter & 6" Vent Termination
High Limit 200°F
Bracket
Harness
Screws
Retainer Sensor Bulb
8" PVC Vent Adapter & 8" Vent Termination
High Limit 200°F
Bracket
Harness
Screws
Retainer Sensor Bulb
CONTENTS
P/N 100-10003860 Rev. 00
Effective: 11-11-2024
Replace: NEW
QTY.
1
1
1
1
1
1
5
1
1
1
1
1
5
1

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Summary of Contents for Raypak XTherm 100-10003799

  • Page 1 P/N 100-10003860 Rev. 00 Effective: 11-11-2024 Replace: NEW RAYPAK INSTALLATION INSTRUCTIONS D-32 PVC VENT ADAPTER KIT & HIGH LIMIT MANUAL RESET FOR XTHERM BOILERS, WATER HEATERS & POOL HEATERS [MODELS: H, WH & P 1005A-2005A] These instructions are for use by qualified personnel specifically trained and experienced WARNING in the installation of this type of heating equipment and related system components.
  • Page 2 NOTICE D-32 TERMINATION ADAPTER INSTALLATION: Prepare the D-15 Vent Termination Assembly by placing Only for use on units manufactured after 10-01-2024. THIS it on a flat and stable work surface as shown in Figure 3. OPTION IS NOT BACKWARDS-COMPATIBLE AND CANNOT BE USED ON UNITS BUILT BEFORE THIS DATE.
  • Page 3 7. Using a 5/16 driver, tighten the two (2) supplied screws Replace the appliance's access panels removed in Step 5. to mount the manual reset to the existing bracket on the The vent termination is now ready to install on the field- inner-left-front-side of the boiler as shown in Figure 9.
  • Page 4 18. This concludes the manual reset installation. RETAINER COATED WITH THERMAL PASTE AND INSTALLED IN HEADER Figure 13. Insert Sensor Bulb into Header Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 www.raypak.com...

This manual is also suitable for:

Xtherm 100-10003800Xtherm 100-10003802Xtherm 100-10003801