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GRG Banking CM200V Maintenance Manual

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CM200V Maintenance
Manual (Secondary)
GRG Banking Equipment Co., Ltd.

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Summary of Contents for GRG Banking CM200V

  • Page 1 CM200V Maintenance Manual (Secondary) GRG Banking Equipment Co., Ltd.

  • Page 2: Document History

    Document History No. and name Version Date Revision Personnel involved description Prepared by: Chen Yinglong, Zhang Fu CM200V Maintenance V1.0 12-12-2013 Created Manual (Secondary) Approved by: Chen Baisong Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 3: Table Of Contents

    Standard dismounting and installation tools ..............36 Dismounting and installation of CM200V low machine unit ......36 2.2.1 Removal of CM200V low machine unit from the complete machine ......36 2.2.2 Dismounting and installation of note return port lower plate assembly ...... 36 2.2.3...

  • Page 4: Cm200V Up Machine Unit

    Document No.: YT2.299.222WHSC-JX2 CM200V Up Machine Unit YT4.109.2183 Maintenance Manual for Sorter CM200V (Secondary) Page 1 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 5: Necessary Tools

    Dismounting, installation and adjustment of width adjustment assembly 1.2.1.1 Dismounting and installation of width adjustment assembly See Maintenance Manual for CM200V (Primary) for specific adjustment steps 1.2.1.2 Dismounting and installation of left and right baffles of widt h adjustment assembly...
  • Page 6 Spare parts necessary for dismounting and install ation: Code Description Remarks YT8.080.615 CM200V left width adjustment plate YT8.080.616 CM200V right width adjustment plate Maintenance Manual for Sorter CM200V (Secondary) Page 3 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 7: Dismounting And Installation Of Op Panel

    OP panel). See dismounting note validator (NV) Maintenance Manual CM200V (Primary) for details. Maintenance Manual for Sorter CM200V (Secondary) Page 4 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 8: Dismounting And Installation Of Touch Screen And Key Board

    When keys have been assembled, try the keys several times to prevent keys from being stuck. Maintenance Manual for Sorter CM200V (Secondary) Page 5 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 9 YT6.363.1805 panel S.0072007RS CM200V screen YT2.503.289 CM200V two-key board YT2.503.288 CM200V four-key board YT2.898.091 Note inlet sensor plate of CM200V YT2.503.290 CM200V LED panel YT4.853.6494 Cable connecting key boards Dust-proof sponge of CM200V touch YT7.840.467 screen YT7.840.471 CM200VLED sponge strip YT8.080.1244...

  • Page 10: Dismounting And Installation Of Note Feeder Assembly

    Installation steps reverse dismounting steps. Spare parts necessary for dismounting and installation: Code Description Remarks YT8.080.1331 CM200V note inlet upper plate Maintenance Manual for Sorter CM200V (Secondary) Page 7 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 11: Dismounting And Installation Of Note Return Wheel Support Assembly

    “Dismounting figure riding wheel assembly”. Riding wheel assembly 10. The removed note return support assembly can be dismantled for replacement damaged Maintenance Manual for Sorter CM200V (Secondary) Page 8 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 12 11. The removed note inlet pinch roller assembly dismantled for replacement of damaged components and parts according “Dismounting figure of note inlet pinch roller assembly”. Maintenance Manual for Sorter CM200V (Secondary) Page 9 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 13 Place the one-way bearing with the side with letters facing inward. The assembled reverse wheel can rotate in the direction of the solid turning arrow. Maintenance Manual for Sorter CM200V (Secondary) Page 10 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 14 Dismounting figure of riding wheel assembly Back pinch roller of note feeder Dismounting figure of note inlet pinch roller assembly Maintenance Manual for Sorter CM200V (Secondary) Page 11 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 15 CM200V note inlet pinch roller assembly 2 groups Upper support of CM200V belt pinch YT8.080.1387 roller YT8.381.555 CM200V pinch roller spring of note feeder Lower support of CM200V belt pinch YT6.101.1859 roller S.0170310RS Back pinch roller of note feeder YT8.300.1603 Small shaft of CM200V belt pinch roller YT6.363.1551...

  • Page 16: Dismounting And Installation Of Clutch

    Clutch rotor Clutch stator Assembly steps: Installation steps reverse dismounting steps. Note: Don’t forget the clearance sleeve during installation. Maintenance Manual for Sorter CM200V (Secondary) Page 13 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 17 Spare parts necessary for dismounting and installation : Code Description Remarks YT4.853.6478 Clutch (with cable) Maintenance Manual for Sorter CM200V (Secondary) Page 14 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 18: Dismounting And Installation Of Brake

    0-0.2 mm during installation. Spare parts necessary for dismounting and installation: Code Description Remarks YT4.853.6479 Brake cable S.0010410RS Socket head cap screw M4X4 Maintenance Manual for Sorter CM200V (Secondary) Page 15 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 19: Dismounting And Installation Of Feeder Roller Shaft Assembly

    Maintenance Manual for Sorter CM200V (Secondary) Page 16 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 20 Feeder roller of note pickup assembly CM200V intermediate feeder roller YT8.050.793 assembly S.0010411RS Socket head cap screw M4X8 S.0040604RS Wave washer 16MM Maintenance Manual for Sorter CM200V (Secondary) Page 17 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 21: Dismounting And Installation Of Note Pickup Wheel Shaft Assembly

    Spare parts necessary for dismounting and installation: Code Description Remarks EPDM note pickup rubber wheel of note YT8.401.037 pickup assembly S.0040604RS Wave washer 16MM Maintenance Manual for Sorter CM200V (Secondary) Page 18 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 22: Dismounting And Installation Of Note Return Upper Transport Plate

    When assembling, paste pre-pressed sponges to all sensor pressing plates (including metal plates and plastic plates); Maintenance Manual for Sorter CM200V (Secondary) Page 19 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 23 3.8mm and those for the transports at both sides shall exceed the transport plate by about 4.4mm. Maintenance Manual for Sorter CM200V (Secondary) Page 20 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 24 Special transmitting tube G310 (white) S.0070325RS Special receiving tube DIG310D (black) YT7.840.472 CM200V pre-pressed sensor sponge S.0070344RS Reflection sensor KPS1006C Note guide plate-A at CM200V note return YT7.840.494 port Note guide plate-B at CM200V note return YT7.840.495 port YT7.840.521 Stopper at note return port YT7.840.463...

  • Page 25: Dismounting And Installation Of Upper Main Transport Assembly

    (including metal plates and plastic plates); Please inspect sensor surface during assembly process. It can be considered Maintenance Manual for Sorter CM200V (Secondary) Page 22 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 26 0-0.1mm higher than transport plate surface. After assembling, please inspect whether groups floating pinch roller assemblies move smoothly; Maintenance Manual for Sorter CM200V (Secondary) Page 23 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 27 Special receiving tube DIG310D (black) YT7.840.472 CM200V pre-pressed sensor sponge NT transport floating bearing pressure YT8.381.492 spring S.0170237RS Bearing 05-16-05 YT4.853.6474 NT sensor cable Maintenance Manual for Sorter CM200V (Secondary) Page 24 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 28: Dismounting And Installation Of Back Assembly

    After assembling, please inspect whether the 3 groups of floating pinch roller assemblies move smoothly; Maintenance Manual for Sorter CM200V (Secondary) Page 25 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 29 CM200V back left torsional spring YT8.381.553 CM200V back right torsional spring TY4.853.6483 Back fan and cable YT4.853.6466 SLL/R sensor transmitting line Maintenance Manual for Sorter CM200V (Secondary) Page 26 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 30: Dismounting Of Code Disc

    Set screw of code disc Assembly steps: inner cover Installation steps are reverse to dismounting steps. Note: Maintenance Manual for Sorter CM200V (Secondary) Page 27 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 31 Maintenance Manual for Sorter CM200V (Secondary) Page 28 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 32 Document No.: YT2.299.222WHSC-JX2 Spare parts necessary for dismounting and installation: Code Description Remarks YT8.080.1341 Outer cover of CM200V code disc YT8.080.1340 Inner cover of CM200V code disc YT8.080.1245 CM200V code disc S.0070345RS U-sensor OJ-451-J38 S.0010261RS Flanged screw M3X5 Maintenance Manual for Sorter CM200V (Secondary)

  • Page 33: Dismounting And Installation Of Upper Large Buckle

    Left hook via hole first and then the one at Set screw of hook the long round via hole. Maintenance Manual for Sorter CM200V (Secondary) Page 30 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 34 YT8.080.1342 CM200V right medium hook YT8.080.1343 CM200V left medium hook YT8.381.559 Tension spring of CM200V large buckle YT8.080.245 Commutation block shaft sleeve-0810F12 Maintenance Manual for Sorter CM200V (Secondary) Page 31 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 35: Dismounting And Installation Of Main Control Board

    Main control board Spare parts necessary for dismounting and installation: Code Description Remarks YT2.503.285 CM200V main control board Maintenance Manual for Sorter CM200V (Secondary) Page 32 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 36: Dismounting And Installation Of Synchronous Belt

    2M200 2M144 2M140 2M144 2M108 2M110 2M110 2M124 2M108 2M140 2M140 2M104 Maintenance Manual for Sorter CM200V (Secondary) Page 33 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 37 Synchronous belt 60S2M124-G S.0100196RS Synchronous belt 60S2M104-G YT8.080.605 Synchronous pulley S2M_24_05_20 YT8.080.784 Synchronous pulley_S2M_24_05_12 YT8.080.603 Synchronous pulley S2M_27_06_13 YT8.080.607 Synchronous pulley S2M_30_08_13 Maintenance Manual for Sorter CM200V (Secondary) Page 34 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 38: Cm200V Low Machine Unit

    Document No.: YT2.299.222WHSC-JX2 CM200V Low Machine Unit YT4.109.2184 Maintenance Manual for Sorter CM200V (Secondary) Page 35 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 39: Necessary Tools

    2.2.1 Removal of CM200V low machine unit from the complete machine For removal of CM200V low machine unit from CM200V complet e machine, see Maintenance Manual for CM200 (Primary) for specific operation steps and the following operations are in the case that the left and right housings of the low machine unit have been removed.

  • Page 40: Dismounting And Installation Of Upper And Lower Plate Assembly Of Note Stacker

    ③ YT8.080.1286 digital tube transparent cover ④ YT6.363.1566 note stacker upper plate assembly ⑤ YT6.363.1663 note stacker lower plate assembly Maintenance Manual for Sorter CM200V (Secondary) Page 37 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 41: Dismounting And Installation Of Note Return Port Support Plate Assembly

    2． Remove the set screws on the left and right of upper plate assembly upper outlet of upper outlet; Maintenance Manual for Sorter CM200V (Secondary) Page 38 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 42: Dismounting And Installation Of Lower Plate Assembly Of Upper Outlet

    4 set screws in both sides of lower plate assembly of upper outlet. Lower plate assembly of upper outlet Maintenance Manual for Sorter CM200V (Secondary) Page 39 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 43: Dismounting And Installation Of Note Stacking Wheel Assembly

    3. Remove the E-type circlip, bearing wheel assembly and wave washer on the right of the note stacking wheel assembly in turn; Maintenance Manual for Sorter CM200V (Secondary) Page 40 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 44 Code Description Remarks YT8.080.607 Synchronous pulley_S2M_30_08_13 YT8.401.136 Note stacking wheel S.0170233RS Bearing 08-14-04F Cylindrical pin φ2X14 S.0290102 Cylindrical pin 2X12 S.0290106RS Maintenance Manual for Sorter CM200V (Secondary) Page 41 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 45: Dismounting And Installation Of Roof Assembly Of Lower Pinwheel

    Special receiving tube G310 (black) YT7.840.363 Antistatic brush 21-22-10 YT7.840.479 Note stacker antistatic brush YT6.363.1567 Fixing frame assembly of overfill sensor YT4.853.6472 SES2 sensor cable Maintenance Manual for Sorter CM200V (Secondary) Page 42 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 46: Dismounting And Installation Of Upper Plate Assembly Of Lower Outlet

    G310 (black) ③ YT7.840.363 antistatic brush 21-22-10 ④ YT6.363.1363 NT floating pinch roller assembly (16-14-1) ⑤ YT4.853.6469 TES1 sensor cable Maintenance Manual for Sorter CM200V (Secondary) Page 43 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 47: Dismounting And Installation Of Lower Plate Assembly Of Lower Outlet

    2. Remove 1 set screw of fixing frame assembly of overfill sensor; 3. Pull out the cable plug. Fixing frame assembly overfill sensor Maintenance Manual for Sorter CM200V (Secondary) Page 44 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 48 ① S.0070324RS special transmitting tube G310 (white) ② S.0070325RS special receiving tube G310 (black) ③ YT7.840.363 antistatic brush 21-22-10 Maintenance Manual for Sorter CM200V (Secondary) Page 45 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 49: Dismounting And Installation Of Commutation Block

    3-3.5mm. 3. Dismounting, installation adjustment of lower commutation block are the same. Maintenance Manual for Sorter CM200V (Secondary) Page 46 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 50: Dismounting And Installation Of Upper And Lower Plate Assemblies Of Main Transport

    Installation steps: Installation is carried out through reversed steps. Maintenance Manual for Sorter CM200V (Secondary) Page 47 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 51: Dismounting And Installation Of Corner Transport Plate Assembly

    1. Remove the set screws on both sides of corner transport plate assembly Corner transport plate assembly Installation steps: Installation is carried out through reversed steps. Maintenance Manual for Sorter CM200V (Secondary) Page 48 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

  • Page 52: Dismounting And Installation Of Transport Wheel Assembly And Synchronous Belt

    NT transmission shaft assembly 3 wheels S.0040604RS Wave washer 16MM S.0170258RS Rolling bearing 081605 YT8.080.624 Plastic bearing sleeve-ID16-OD18-T2 S.0290105 Cylindrical pin 2X10 Maintenance Manual for Sorter CM200V (Secondary) Page 49 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 53 Synchronous belt 60S2M200-G The real object is indicated with its S.0100410RS Synchronous belt 60S2M152-G length. S.0100398RS Synchronous belt 60S2M98-G S.0100409RS Synchronous belt 60S2M148-G Maintenance Manual for Sorter CM200V (Secondary) Page 50 of 52 Confidential material of GRG, No disclosure to unauthorized Party...
  • Page 54 Document No.: YT2.299.222WHSC-JX2 Maintenance Manual for Note Sorter CM200V (Secondary) GRG Banking Equipment Co., Ltd. Maintenance Manual for Sorter CM200V (Secondary) Page 51 of 52 Confidential material of GRG, No disclosure to unauthorized Party...

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