SYSTEMS ATS-X2000 Series User Instruction Manual

Dual channel controllers

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ATS-X2000 Series

Dual Channel Controllers

User Instruction Manual

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Summary of Contents for SYSTEMS ATS-X2000 Series

Page 1 ATS-X2000 Series Dual Channel Controllers User Instruction Manual...
Page 3 ATS-X2000 Series controllers come with a 1-Year limited warranty. Warranty Terms & Conditions apply. The information presented in this manual is subject to change in future without prior notice. AT Systems does not accept any responsibility for damage or malfunctioning of the unit due to improper usage and maintenance of the instrument.
Page 4: Table Of Contents
5.2 Unit Selection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 18 ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 5 Automatic Relay Operation � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 32 ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 6 10.2 Exploded View � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 44 ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 7: Section 1: Product Overview
The logging function saves parameter values on a dedicated microSD card at user-specified intervals. Password protection adds security to keep the process safe. FEATURES ATS-X2000 Series Controllers are designed to be a fully isolated instrument for two-wire DC applications. • Automatic and manual temperature compensation via RTD (PT100/PT1000) •...
Page 8 Data logging on SD card at user-specified time interval. Save values for up to 5 years Record keeping of previous calibration with date and time Calibration History available only if internal clock and SD card options are opted ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 9: Model Selection
RS-485 Based communication with AT Systems software for RS-485 Communication microSD data retrieval (Optional) MODBUS communication also available Display Graphical LCD (128px × 64px) with adjustable contrast and brightness Mounting Type Panel Mount Panel Cutout Size L x W (93mm x 93mm) L ×...
Page 10: Applications
ATS-X2000-A controller can be used for various industrial applications such as: • Reverse Osmosis Plants • Boiler Feed Water • Cooling Water • Closed Loop Systems • Drinking Water • Pharmaceutical Industry • Textile Industry • Waste Water industry • Chemical Industry ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 11: Section 2: Installation
SECTION 2: INSTALLATION This section goes through the installation process of both the ATS-X2000 Series controller and sensor mounting. Read this section to avoid any unexpected inconvenience in the process of controller mounting and installation. PANEL MOUNTING The controllers can be mounted on control panel plate for different industrial applications. Fig.
Page 12 AT Systems). It is recommended to install the sensor away from pumps, frequency drive systems or other high frequency sources to avoid fluctuations in sensor readings due to electrical noise. For detailed instructions on the installation of a sensor, refer to the installation manual of that sensor.
Page 13: Section 3: Connections
SECTION 3: CONNECTIONS ELECTRICAL CONNECTIONS ATS-X2000 Series controllers require a regulated 16 - 24 VDC (max. 35 VDC) connection from an external supply (not included in the package) to work. Warning! Don’t connect AC power cables to the ATS-X2000 Series controllers.
Page 14: Ats-X2000-A (Ph/Ph Controller)
B 06 A 07 B 07 CDS-1000 Series Sensor A 08 B 08 A 09 B 09 A 10 B 10 Power: 24 VDC V- V+ ATS-X2000-Series Connection Layout Fig. 5: ATS-X2000-A Sensor Connections ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 15: Ats-X2000-C (Orp/Orp Controller)
• A07 is used for reference wire • A03 and A04 are used for temperature • A08 and A09 are used for temperature contacts contacts • A05 is used for ground • A10 is used for ground ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 16: Ats-X2000-D (Ph/Orp Controller)
A 07 B 07 A 08 B 08 A 09 B 09 A 10 B 10 PHS-1000 Series pH Sensor Power: 24 VDC V- V+ ATS-X2000-Series Connection Layout Fig. 8: ATS-X2000-E Sensor Connections ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 17: Ats-X2000-F (Cond/Orp Controller)
• Connect T1 (Yellow wire) with A03 • A08 and A09 are used for connection of controller temperature contacts • Connect T2 (Green wire) with A04 • A10 is used for ground connection of controller ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 18: Plc/Analog Output & Communication Connections
Fig. 11: ATS-X2000 Series Communication Connections RELAY HIGH/LOW CONNECTIONS Two channel relays (high and low) cables can be connected to the ATS-X2000 Series controller terminal strip by inserting the wires for Relay channel 1 (B01, B02) , Relay channel 2 (B03, B04) connections. (Marked in Blue and Yellow) •...
Page 19: Relay Connections
Read this before connecting an ATS-X2000 Series controller to any external relays ATS-X2000 Series controllers come with built in relays which can be connected to external relays for control function. Make sure to use Fly Back Diode across External Relay Coil while connecting to an ATS-X2000 Series controller as shown in the figure below.
Page 20: Section 4: General Operation
SECTION 4: GENERAL OPERATION ATS-X2000 Series controllers have a 6 button layout with a 128px x 64px LCD to display information. Figure below shows front layout of the controller. Down Right / Forward Menu Accept / Confirm / Enter Escape / Previous / Back LCD Display (128px x 64px) Fig.
Page 21: Operating The Controller
Arrow indicates the active item Check Sign indicates the selected option Fig. 16: Select or Turn on/off an option ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 22: Set A Value
Fig. 17: Set a Value Once the confirm button is pressed, a screen saying "VALUE SAVED" will appear for 3 seconds and then disappear showing that the value is accepted and stored. Fig. 18: Value Saved ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 23: Section 5: Ph Channel Configuration
SECTION 5: PH CHANNEL CONFIGURATION ATS-X2000 Series controllers offer monitoring and control of any two parameters including pH, conductivity, and ORP. This section discusses the configuration options for pH channel as required for a specific process. These configuration options are discussed in detail in sections 5.2 through 5.6.
Page 24: Unit Selection
Choose from the two available units PH and MILLIVOLTS and press enter button set it as active unit. CALIBRATION ATS-X2000 Series controllers offer three point calibration for pH channel. For calibration, navigate to SETTINGS > CALIBRATION. The calibration menu is shown in fig. 21 below. Fig. 21: Calibration Menu 5.3.1 PROCEDURE...
Page 25 POINT 1 is used in calibration curve. It is important that the USE VALUE option is checked so this point is used in calibration curve or else it can cause deviations in pH readings. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 26: Temperature Settings
In TEMP SETTINGS menu (fig. 25), select MTC VALUE to set the reference temperature value which will be used if temperature compensation is set to manual temperature compensation. Set desired value and press enter button to save the value. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 27: 5�5 Loop Current
Fig. 30: Channel 1 Loop Current Settings 5.5.1.1 PARAMETER SELECTION Select SELECT PARAMETER option to select between PH or TEMPERATURE parameter for channel 1 analog output. Select the desired parameter and press enter button to confirm changes. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 28: Span Settings
Options are the same as CHANNEL 1 (Refer to section 5.5.1). RELAY SETTINGS Navigate to RELAY SETTINGS in pH channel menu to configure relay settings. Relay settings menu is shown in fig. 34 below. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 29: Relay 1 Settings
Select RELAY 1 SETTINGS in RELAY SETTINGS menu to configure relay 1 settings. Relay 1 settings menu is shown in fig. 35. Fig. 36: Relay 1 Settings ATS-X2000 Series offer both automatic and manual relay operation both of which are described below. 5.6.1.1 MANUAL RELAY 1 OPERATION Relay 1 can be manually turned on or off.
Page 30: Relay 2 Settings
Fig. 39: Invert Logic 5.6.2 RELAY 2 SETTINGS Select RELAY 2 SETTINGS in RELAY SETTINGS menu of pH channel to change relay 2 settings (fig. 34). The options are same as described in section 5.6.1. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 31: Section 6: Conductivity Channel Configuration
SECTION 6: CONDUCTIVITY CHANNEL CONFIGURATION This section discusses in detail the configuration options for conductivity channel in ATS-X2000 Series controllers. The menu tree below gives an overview of all the options available for the conductivity channel. These options are discussed in detail through section 6.1 to section 6.6.
Page 32: Unite Selection
Fig. 42: Calibration Menu 6.2.1 MANUAL CELL CONSTANT ADJUSTMENT ATS-X2000 Series controllers offer the option to manually enter the cell constant for conductivity calibration purposes. In the CALIBRATION menu of conductivity channel, select CELL CONSTANT option to set a desired cell constant value ranging from 0.01 to 1.00 1/cm.
Page 33: Calibration Procedure
Fig. 43: Cell Constant Adjustment 6.2.2 CALIBRATION PROCEDURE ATS-X2000 Series controllers offer easy single point calibration for conductivity channel using any certified conductivity calibration solution. Before calibration thoroughly wash the conductivity sensor electrode with DEMIN water and dry it. In the CALIBRATION menu, select the SOLUTION VALUE option and enter the conductivity value of the conductivity calibration solution.
Page 34: Temperature Compensation
In TEMP SETTINGS menu, choose TEMP COEFFICIENT option to set the temperature coefficient value. Once the desired value is entered, press enter button to save the temperature coefficient value. Fig. 49: Temperature Coefficient ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 35: Mtc Value
Select TDS FACTOR option in SETTINGS menu of conductivity channel to set the desired TDS factor. Enter the desired TDS factor and press enter button to confirm the changes. Fig. 51: TDS Factor ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 36: 6�5 Loop Current
6.5.1.2 SPAN SETTINGS In LOOP CURRENT menu for channel 1 (fig. 52), navigate to SPAN SETTING option to access span settings for channel 1 analog output. Span settings menu is shown in figure below. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 37: Channel 2
6.6.1 RELAY 1 SETTINGS Relays can be operated both automatically based on low and high set points and manually. Select RELAY 1 SETTINGS in RELAY SETTINGS menu to configure relay 1 settings. Relay 1 ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 38: Manual Relay Operation
Fig. 59: Relay 1 Manual Operation ATS-X2000 Series offer both automatic and manual relay operation both of which are described below. 6.6.1.1 MANUAL RELAY OPERATION To manually turn relay 1 on, under relay 1 settings menu, select RELAY 1 HI option and to manually turn relay 1 off, select RELAY 1 LO option.
Page 39: Relay 2 Settings
Fig. 62: Invert Logic 6.6.2 RELAY 2 SETTINGS Select RELAY 2 SETTINGS in RELAY SETTINGS menu (fig. 58) in conductivity channel menu. The options are same as relay 1 and are described in section 6.6.1. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 40: Section 7: Orp Channel Configuration
This section discusses the configuration options for ORP channel as required for a specific process. These configuration options are discussed in detail in sections 7.2 through 7.6. MENU TREE The menu tree below gives an overview of all the options available for the ORP channel. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 41: 7�2 Display Unit
DISPLAY UNIT ATS-X2000 Series controllers offer millivolts unit for ORP channel. In the pH channel menu, navigate to SELECT UNITS to see display unit for ORP. Fig. 64: Display Units CALIBRATION ATS-X2000 Series controllers offer three point calibration for ORP channel. For calibration, navigate to SETTINGS >...
Page 42 ORP readings. Repeat the procedure for POINT 2 and POINT 3. As stated earlier, remember to choose ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 43: Temperature Settings
In TEMP SETTINGS menu (fig. 69), select MTC VALUE to set the reference temperature value which will be used if temperature compensation is set to manual temperature compensation. Set desired value and press enter button to save the value. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 44: 7�5 Loop Current
Fig. 74: Channel 1 Loop Current Settings 7.5.1.1 PARAMETER SELECTION Select SELECT PARAMETER option to select between MILLIVOLTS or TEMPERATURE parameter for channel 1 analog output. Select the desired parameter and press enter button to confirm changes. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 45: Span Settings
Options are the same as CHANNEL 1 (Refer to section 7.5.1). RELAY SETTINGS Navigate to RELAY SETTINGS in ORP channel menu to configure relay settings. Relay settings menu is shown in the figure below. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 46: Relay 1 Settings
Select RELAY 1 SETTINGS in RELAY SETTINGS menu to configure relay 1 settings. Relay 1 settings menu is shown in the figure below. Fig. 80: Relay 1 Settings ATS-X2000 Series offer both automatic and manual relay operation both of which are described below. 7.6.1.1 MANUAL RELAY 1 OPERATION Relay 1 can be manually turned on or off.
Page 47: Relay 2 Settings
Fig. 83: Invert Logic 7.6.2 RELAY 2 SETTINGS Select RELAY 2 SETTINGS in RELAY SETTINGS menu of pH channel to change relay 2 settings (fig. 34). The options are same as described in section 7.6.1. ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 48: Section 8: Password Protection
SECTION 8: PASSWORD PROTECTION ATS-X2000 Series controllers offers a password protection layer as an added security feature to protect process parameters. Navigate to MENU > PASSWORD SETTING to set/change the password or to toggle on/off the password protection feature. Password settings menu is shown in the figure below.
Page 49: Section 9: Maintenance
For field mounting, manufacturer can also provide IP67 field enclosure with installed cable glands for cables connection. Field enclosure also contains the through hole of lock for protection from unknown users’ interaction on the field. Fig. 87: Field Mounting ATS-X2000 Series Controllers | Updated: JUN 2024...
Page 50: Section 10: Technical Drawings
SECTION 10: TECHNICAL DRAWINGS 10.1 CONTROLLER DIMENSIONS ATS-X2000 Series controllers technical detailed dimensions can be seen below: Fig. 88: Controller Dimensions 10.2 EXPLODED VIEW Exploded view for ATS-X2000 Series controllers can be seen below: Side Clamp Plate Screws Controller Gasket...

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Ats-x2000-a Ats-x2000-b Ats-x2000-c Ats-x2000-d Ats-x2000-e Ats-x2000-f