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SOUTHWESTSOLUTIONSGROUP FRAMEWRX HD Installation Instructions Manual

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FRAMEWRX™ HD
Installation Instructions
SouthwestSolutions.com | 800-803-1083 | info@southwestsolutions.com

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Summary of Contents for SOUTHWESTSOLUTIONSGROUP FRAMEWRX HD

  • Page 1 FRAMEWRX™ HD Installation Instructions SouthwestSolutions.com | 800-803-1083 | info@southwestsolutions.com...

  • Page 2: Table Of Contents

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D TABLE OF CONTENTS SECTION I - INTRODUCTION Tool Requirements Component Identification SECTION II - FLOOR INSTALLATION Floor Preparation Floor Leveling SECTION III - FIXED WALL FRAMES AND OVERHEAD GUIDES Fixed Wall Frame Weldments Overhead Guide Rails SECTION IV - MOVEABLE SHELVING UNITS...

  • Page 3: Section I - Introduction

    INTRODUCTION Tools Required: Safety Glasses Hearing Protection Hammer Drill - Concrete bit Cordless Screwdriver - Phillips Head Bit - 9/64" Drill Bit - 5/16 Socket Bit (for Tek screws) Dead Blow Hammer Tape Measure 6' Ladder 4' Level Phillips Head Screwdriver Wrench Set - 9/16"...

  • Page 4: Component Identification

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D INTRODUCTION COMPONENT IDENTIFICATION SouthwestSolutions.com | 800-803-1083 | info@southwestsolutions.com...

  • Page 5: Section Ii - Floor Installation

    FLOOR INSTALLATION Floor Preparation STEP 1 Locate the area that the FrameWRXTM HD is to be installed. Find the high point in the floor using a level. Note: Steps 1.2-1.7 Only apply if joining floor sections Locate the hardware needed to connect the floor panels.
  • Page 6 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D FLOOR INSTALLATION Make sure the arrow on the cam nut faces edges to be joined. Insert cam bolts, steel biscuits and rail pins in one piece of floor. Insert cam locks into the adjoining floor panel, again ensuring the arrow on the cam nut faces edges to be joined.

  • Page 7: Floor Leveling

    FLOOR LEVELING Butt the 2 floor pieces together and tighten the cam locks 90 degrees clockwise. Floor Leveling STEP 2 Find the appropriate leveling screws needed. You will receive enough ¾" levelers to level the entire floor, plus 10% extra 1" levelers to use if your existing floor is extremely out of level.
  • Page 8 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D FLOOR LEVELING After raising to the high point, move to the corners and insert levelers. Use a 4' level to level these. After the corners are level, insert and level the re- maining leveler locations.
  • Page 9 FIXED WALL FRAMES Fixed Wall Frames STEP 3 Locate the end/intermediate frames and the fixed Mid frame weldments. (NOTE: The end/intermediate frames are the same part. They serve as both the end frames, and the link be- tween frame weldments.) Take one end frame and butt it up against the frame weldment.
  • Page 10 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D FIXED WALL FRAMES Locate the mounting hardware for the frames. These are 3/8"x 1-3/4" bolts and nuts. Insert the 3/8"x1-3/4" bolt through the outside of the end frame, through the frame weldment at the middle and lower positions.
  • Page 11 FIXED WALL FRAMES Locate the End Plates. One will be required for each end. Insert bolt thru End Plate, End Frame and Mid Frame at top location. Hand tighten nut. Locate the intermediate frames. Sandwich the in- termediate frame between the weldment you just installed and the next weldment.
  • Page 12 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D FIXED WALL FRAMES Attach the anchor clips with 3/8"x1-3/4" bolts and nuts. The end frames use 1 anchor clip, while the intermediate frames use 2. NOTE: The slot side of the anchor clip must be on the floor.
  • Page 13 FIXED WALL FRAMES 3.12 After all the anchor screws are in place, tighten all the bolts holding the anchor clips to the frames. When the- se are tightened, you can finish tightening all the bolts on the frames. 3.13 After all bolts are tightened, insert the black plastic end caps.
  • Page 14 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D FIXED WALL FRAMES 3.15 Locate the wall anchor brackets. These can be placed anywhere along the top of each weldment. 3.16 Drill appropriate holes and bolt in the wall brackets. NOTE: Fastening hardware is not provided as stud materials vary.

  • Page 15: Overhead Guide Rails

    OVERHEAD GUIDE RAILS Overhead Guide Rails STEP 4 Locate the aluminum overhead guide rails, square-nuts, and connecting pins. Insert square-nuts in the overhead guide rail. Each guide rail should have one square-nut for each end frame and two splice nuts for each intermediate frame. Start with one nut 3"...
  • Page 16 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D OVERHEAD GUIDE RAILS Place bolt thru End Plate, End Frame and An- gle Bracket. finger tighten nut at this time. Install two Angle Brackets onto each Intermedi- ate Frames.
  • Page 17 OVERHEAD GUIDE RAILS Lift the first overhead rail section into place. Insert a bolt thru the bottom of the angle into the square-nut in the overhead guide. Do not tighten hard- ware until instructed to do so. Bolt # 95021.08 Each additional Top Guide Rail will be reinforced with pins at each splice.
  • Page 18 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D OVERHEAD GUIDE RAILS 4.11 Locate the magnet assemblies. NOTE: Magnet assemblies come as part of the air shock/piston assembly kit, which includes both the magnet and piston assembly. Part # 550501.001 4.12 Attach the magnets to the end caps with the supplied nut and washers.

  • Page 19: Moveable Frame Weldments

    MOVEABLE WELDMENTS Moveable Frame Weldments STEP 5 Locate the moveable frame weldments. These will have the wheel sections attached. All moveable frames will have rubber bumpers on both sides of the top and bottom of the frames. The easiest way to install the moveable frame is to tilt the frame, inserting the guide wheels into the overhead guide rail.

  • Page 20: Dust Covers And Pistons

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D DUST COVERS AND PISTONS Dust Covers and Pistons STEP 6 Locate the dust covers. The dust covers without piston assemblies will be used as canopy tops on the fixed frames.
  • Page 21 DUST COVERS AND PISTONS Repeat this step on the remainder of the frames. The location of the piston on the dust covers will be staggered. Make sure each piston hits the adja- cent stops. When all the dust covers are installed, you can adjust the tension on the piston assemblies.

  • Page 22: Handle Installation

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D HANDLE INSTALLATION Handle Installation STEP 7 Locate the handle and 4 #10 tek screws. Hang the handle in the center of the middle spreader on each moveable frame. Drive (2) self tapping tek screws thru the pre- drilled holes on the handle into them back of the bar spreader.
  • Page 23 HANDLE INSTALLATION Ensure that the handle is secure before using. SouthwestSolutions.com | 800-803-1083 | info@southwestsolutions.com...
  • Page 24 INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D EZ RAILS AND BIN SHELVES/TRAYS EZ Rail Installation STEP 8 Locate EZ Rails. Note: EZ Rails have 3 mounting tabs. This allows the rail to be adjusted from a nor- mal vertical position to one that angles down approximately 18 degrees.
  • Page 25 EZ RAILS AND BIN SHELVES/TRAYS Angled Position To slant the EZ Rail forward, use the bottom 2 tabs. Insert them into the slots on the weld- ed frame. EZ Rails can be used to accommodate slat wall pegs. To install, hook the top of the peg bracket up-and-in the top guide of the EZ Rail.

  • Page 26: Bin Shelves

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D EZ RAILS AND BIN SHELVES/TRAYS Bin Shelf/Tray Installation STEP 9 Locate bin shelves/trays. Note: Bin shelves/trays have 3 mount- ing tabs. This allows the bin rail to be adjusted from a normal vertical position to one that angles down approximately 18 degrees.

  • Page 27: Section Vi - Work Surfaces

    WORK SURFACES Work surfaces These come in 2 standard materials- laminate and non-porous. There are four different configurations (double, rectangle, right, left chamfer) Work Surfaces that span across 2 frames require that 2 bracket kits (4 brackets) be used. Double Chamfer Rectangle SouthwestSolutions.com | 800-803-1083 | info@southwestsolutions.com...

  • Page 28: Work Surface Installation

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D WORK SURFACES Right Chamfer Left Chamfer Installation Step 9.1 Insert work surface brackets into the slots in the welded frame. make sure that you place the brackets the same distance from the floor on all frames so the work surface height is consistent.
  • Page 29 WORK SURFACES Step 9.2 Set the work surface on top of the brackets. Drive 2 self tapping screws thru the predrilled holes on the brackets, into the underside of the work surface panel. Step 9.3 Repeat process on other work surfaces. Make sure that work surfaces line up with each other.

  • Page 30: Corner Filler

    INSTALLATION INSTRUCTIONS F r a m e W R X ™ H D CORNER FILLERS Catalog # CCFHD SouthwestSolutions.com | 800-803-1083 | info@southwestsolutions.com...

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