SIGNAL FIRE AI-10A User Manual

Optical fiber fusion splicer

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User's
manual
O P T I C A L F I B E R F U S I O N S P L I C E R
AI-10A
U S E R
S M A N U A L
2024.03

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Summary of Contents for SIGNAL FIRE AI-10A

  • Page 1 User's manual O P T I C A L F I B E R F U S I O N S P L I C E R AI-10A U S E R S M A N U A L '...
  • Page 2: Table Of Contents

    Safety requirements Warning/Precautions ChapterⅠMachine Introduction Catalogue Component Introduction Introduction to Key Combination Introduction to Screen Interface Explanation of fiber optic status prompt Chapter Ⅱ Machine Settings Software download Software Bluetooth connection APP functions Chapter Ⅲ ARC calibration Chapter Ⅳ Replacing Electrodes Chapter Ⅴ...
  • Page 3: Safety Requirements

    Warning/Precautions Safety requirements AC/DC adapter At any stage of the operation of the fiber optic fusion splicer (hereinafter referred to as the "fusion splicer"), the following Voltage: 13.5V, output current 4. 8A; Polarity: The center is positive. Using an adapter with inappropriate output general safety measures must be taken.
  • Page 4: Chapterⅰmachine Introduction

    ChapterⅠMachine Introduction Warning/Precautions The use of fiber optic fusion splicer OPM VFL power switch: ① - ⑤ Cycle: ①. Turn on light work, wavelength Introduction to operating buttons and components When the welding opportunity encounters the following situations, please immediately turn off the welding machine and This machine is mainly used for connecting optical 1310.
  • Page 5: Component Introduction

    Component Introduction Component Introduction Cooling tray Heating indicator light Close the cover and turn on the light, indicating that heating is in progress Heating completed, indicator light off Heating oven Cleaver holder Windproof cover Handle Cleaver clamping block/surface Charging port 1 Dip a fiber brush or cotton swab in alcohol Strap buckle Can independently charge the battery...
  • Page 6: Introduction To Key Combination

    Component Introduction Introduction to Key Combination The four function keys at the bottom of the screen, except the basic functions which has been introduced above, there are also some combined functions for daily maintenance of the machine. Schematic diagram of 1.force upgrade mode: in the shutdown state, press and hold the reset key(the left first one) and the power button, work combination and the machine enters the force upgrade mode.
  • Page 7: Introduction To Screen Interface

    Introduction to Key Combination Introduction to Screen Interface report an error,Please check whether the red light above the electrode is bright and dim(see 08 Camera LED: X Y electrode replacement for specific operations)If the fault persists,Please contact the after-sales Camera LED:two service.
  • Page 8 Introduction To Splice Interface Introduction to Screen Interface Optical power display area Fiber mode When the function is turned on, the tensile test is performed after each successful splicing. Tensile test X screen display Heating time Core Fiber splicing is based on core alignment Cutting mode alignment Bluetooth...
  • Page 9: Explanation Of Fiber Optic Status Prompt

    Introduction To Splice Interface Explanation of fiber optic status prompt Intelligent prompt and fiber state prompt solution Fog or foreign matter on the lens : check the fiber cleaved is that in good condition and cleaned no dirt on it, and then clean the outside lens;In addition, if the red light failed which in on the electrode, it also will report this.(checking method: Ⅰ...
  • Page 10 Introduction To Splice Interface Introduction To Splice Interface Ⅱ Fiber state prompt The end face is not acceptable fiber end face there is a red "X", that means the fiber end face is not acceptable, then we need re-cleave there is an icon shows the fibers on the V-grooves status in the middle of the LCD Screen bottom: the optical fiber until cleave the fiber have a good end face.
  • Page 11: Chapter Ⅱ Machine Settings

    Chapter II Machine Settings Software Bluetooth Connection Mobile APP is used for the function setting, fiber fusion record storage, account binding, firmware upgrade. Software download when you use the machine normally, we don’t need to connect the mobile app to machine. Phone settings China: scan QR code to download APP 1.
  • Page 12 Software Bluetooth Connection Software Bluetooth Connection 2. Android phone to open the bluetooth permission function is as follows AI-10A:V01L21253814 ❹ Press the “Unconnected device” to ❺ Press the machine SN to connect the ❻ Remind you succeed then turn into ❶...
  • Page 13 Software Bluetooth Connection Software Bluetooth Connection after you connect the machine to the mobile APP, then we can have a setting of the machine function, each function means one icon which shows on the LCD Screen. these function after you have set them and save the setting, you can use it as what you have set without app connection in the future.
  • Page 14: App Functions

    APP function APP function Function configuration: slider on or off function Enable mobile Bluetooth, connect to the welding machine, run the APP, set and debug the functions of the welding machine, export welding data, upload cloud storage, firmware upgrade, and account binding, and achieve intelligent management and other interconnection functions Parameter settings Slide the slider right ( on) and left ( off) to...
  • Page 15: Chapterⅲ Arc Calibration

    ChapterⅢ Arc Calibration Chapter Replace Electrode Electrode replacement must use the genuine original electrode designed for this machine from factory. When the number of ARC Calibration: According to the local ground elevation, temperature, moderate and other environmental factors to match electrode is used close to 3000 times, the machine will remind you to replace it.
  • Page 16 Chapter V Cutting and Releasing Fibers Replace Electrode Cleaning button ( including manual cutting) : When there are broken fibers or foreign objects on the clamping surface that affect the cutting quality or even prevent normal cutting, it is necessary to briefly press the cleaning button.
  • Page 17: Chapter Ⅵ Fiber Stripping And Put Into Holder

    Drop cable fiber ATTENTION: after you have replace the electrode and activate the machine, please remember to do an arc calibration so that the machine can performance better. the method to activate the electrode: ➊ AI-10A:V01M21013838 AI-10A:V22K23120894 AI-9 ➋ Retain coating layer...
  • Page 18: Chapter Ⅷ Replacing Blades

    Chapter Ⅷ Replacing Blades Replacing Blades When the cutting quality decreases to the point where it cannot meet the cutting requirements, please replace the blade in a timely manner. Replacing the cutting blade must use a legitimate original blade designed specifically for this machine, otherwise it may affect installation and cannot guarantee cutting quality.
  • Page 19: Chapter Ⅸ Opm And Optical Modules

    Chapter Ⅸ OPM and Optical Modules OPM and Optical Modules Effectively measure connection loss, verify continuity, and assist in evaluating the transmission quality of fiber optic links. If Optical power parameter settings you need to set parameters, please download the “Signalfire2" app to set it. OPM power button VFL Red light source output Switching between three states...
  • Page 20: Chapter Ⅹ Welcome Interface

    Chapter Ⅹ Welcome Interface Welcome Interface New machine startup welcome interface: When a newly purchased fusion splicer starts up, the welcome interface will be displayed. After the user completes the fusion splicing of a single fiber, it will not be displayed again 15:11 15:11 15:11...
  • Page 21: Chapter Ⅺ Intelligent Management

    4F TanXiangGe, Guancheng Garden, No. 123,XiaoNan Str, Chengdu, China Enter machine number 2021.12.17. 12:45 user:182********(Jacky) 4F TanXiangGe, Guancheng Garden, No. 123,XiaoNan Str, Chengdu, China Enter machine number AI-10A:V54654654654654 Cancel identity 2021.12.17. 12:45 user:182********(Jacky) AI-10A:V54654654654654 Network Location 4F TanXiangGe, Guancheng Garden, No. 123,XiaoNan Str, Chengdu, China...
  • Page 22: Chapter Ⅻ Cleaver Settings

    Chapter XIII Daily Maintenance Chapter Ⅻ Cleaver Settings Ⅰ.Pay attention to dustproof and remove dust Cutter setting: Setting the cutter is done through Bluetooth connection of the welding machine, which sets the cutter, including cutting length, cutting type, LED light brightness adjustment, etc V-grooves, electrodes and Lens must be kept clean usually and windshield cover should be closed if you don't use it.
  • Page 23 Daily Maintenance Daily Maintenance Ⅳ.Precautions Ⅴ.Troubleshooting and solutions The table lists a general troubleshooting method for the user reference. When the (1)When the fusion splicer is using AC power , please take attention to protect the adapter , and the power supply is properly user can not solve the situation, please contact with the suppliers directly.
  • Page 24: Troubleshooting

    Daily Maintenance Daily Maintenance 2)when you put the jumper fiber on the fiber holder, Troubleshooting Reason Solutions the white jacket is not hold by the fiber holder, Splicing points have 1.Fiber core does not match (type or core diameter is different) 1.use the same type fiber on left and right side the fiber holder front end need to press the white jacket.
  • Page 25 Daily Maintenance Daily Maintenance 6.fiber is blur in same screen(X or Y screen) The optical fibers on the right side are misaligned and cannot be automatically aligned Image clear Slide to which side then adjust which side. Normal focal length now it stays at y side, so we adjust Y Blurred image caused Image blur...
  • Page 26 Daily Maintenance Daily Maintenance 4)Left and right side fiber, we recommend you to use the same type and specification fiber to do the fiber fusion. Frequently remind you need to cleave the fiber again, remind you that machine can not recognize the fiber1)fiber end face is not good, please check the fiber cladding did it have been removed, remember to clean the fiber, and check the cleaver did it 5)Adjust the cleaver in good condition, so that we can low down the fiber end face influence.

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