Page 1: Table Of Contents
918 series Powerig Hydraulic Power Source ® Instruction Manual Table of Contents Hydraulic Diagram Safety Instructions 2 - 3 Hose & Control Cord Hook-up Description Combination Valve Service Kit Principle of Operation Hydraulic Pumps Specifications Front Bracket Assembly Hydraulic Couplings Electrical Enclosure (918-5) Preparation for Use Electrical Control Panel...
Page 2 918 series Powerig® Hydraulic Power Source (HK786) DANGER - IMPORTANT DO NOT EXCEED HOSE MINIMUM BEND RADIUS Failure to heed the warnings below could lead to a damaged hose, damaged tool, damaged property, personal injury, or death. • This high pressure hose is not to be used other than assembled in a genuine HUCK tool or hose assembly or used as a replacement hose of a genuine HUCK tool or hose assembly.
Page 3: Safety Instructions
918 series Powerig® Hydraulic Power Source (HK786) Safety Instructions including: crushing, impacts, cuts, abrasions and heat. Wear GLOSSARY OF TERMS AND SYMBOLS: suitable gloves to protect hands. 2. Operators and maintenance personnel shall be physically • Product complies with requirements set able to handle the bulk, weight and power of the tool.
Page 4: Description
918 series Powerig® Hydraulic Power Source (HK786) Specifications Description The Control/Transformer Compartment GENERAL contains two transformers (one is to convert to The models 918 and 918-5 HUCK Powerig® Hydraulic 110 and the other is to convert to 24 volt current), Units are electrically operated hydraulic power sources motor contact with three overload relays (heaters), designed to operate Huck Installation Equipment.
Page 5: Specifications
918 series Powerig® Hydraulic Power Source (HK786) Specifications NOTE: The units are shipped without hydraulic fluid. Hose Kits: Use only genuine HUCK Hose Kits rated at 10,000 psi (689.5 bar) working pressure. Hydraulic fluid: Hydraulic fluid shall meet DEXRON III, DEXRON VI, MERCON, Allison C-4 or equivalent ATF specifications.
Page 6: Preparation For Use
918 series Powerig® Hydraulic Power Source (HK786) Preparation for Use 7. Turn fan by hand to prime pump. Add fluid WARNINGS: Only a qualified until pump is filled level with top of service tee. electrician is to install the power Reassemble pipe plug.
Page 7: Assembly Of Nptf Threaded Components
918 series Powerig® Hydraulic Power Source (HK786) Assembly of NPTF Threaded Components AIR FITTINGS ALL FITTINGS: 2) Tighten to finger-tight condition. 1) Apply TEFLON® stick to male threads 3) Wrench tighten to 2-3 turns past finger-tight which do not have pre-applied sealant per condition.
Page 8: Operating Instructions
918 series Powerig® Hydraulic Power Source (HK786) Checking & Adjusting Pressures continued... WARNING: Turn OFF the hydraulic unit. WARNING: Severe personal injury Accidental cycling of the unit may cause may occur if excessive pressures cause severe injury when disconnecting couplings. violent failure of equipment.
Page 9: Maintenance
918 series Powerig® Hydraulic Power Source (HK786) Maintenance WARNINGS: A qualified electrician WARNINGS: After overhauling combination is needed to install the power cable valve, PULL and RETURN pressures must (following local electrical codes) and be checked. Serious personal injury may service the electrical control and disconnect panel.
Page 10 918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Top View with Cover Removed Figure 2 Motor 110135 Suction 107754 Oil Cooler 107768 (220V & 440V) Line (see Figure 16) 502939 Grommet 506635 (380V) Assembly (must be replaced together) Tool 1 &...
Page 11: Electrical Schematics
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 3 For Motor Hook-up, see the Motor Name Plate. Transformer Hook-ups Note: Text and graphics shown in red appear red printed on the schematic. Red items are only used on 918-5 Models. 918-5 Electrical Schematic &...
Page 12: Hydraulic Diagram
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 5 Combination Valve #1 918 & 918-5 PULL Hydraulic Diagram RETURN Combination Valve #2 PULL RETURN Note: Combination Valve #3 Combination Valve #3 is PULL ONLY on 918-5 Models. RETURN Figure 6 Typical Hose and Control Cord Hook-up...
Page 13: Hydraulic Pumps
918 series Powerig® Hydraulic Power Source (HK786) Hydraulic Pump See Figures 1, 2, 8, 9 & 16 for part identification. 8. Support the Pump's weight while sliding it out of the motor housing. The 918 & 918-5 Powerig® hydraulic pumps are 9. Pump to motor coupling, P/N 110572, comes similar, except the 918 pump cover has two outlets out with the pump.
Page 14: Front Bracket Assembly
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 10 124082CSA - Front Bracket Assembly - 918 & 918-5 132538 Combination Valve with Sticker (2) 113922 Front 504275 Valve Bracket Fiberglass Sleeving (3’) 504058 Elbow (2) 501236 Socket Head Screw (6) 500170 Flat Washer (6) 503683...
Page 15 918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 11 Tool 3 Bracket Assembly 123526 - - 918-5 series 500212 500691 500400 Hex Nut Washer-Lock Screw VIEW B-B 501236 Socket Head Screw 132538 * (Torque to Combination 235 in-lb.) Valve with Sticker (2) 500170...
Page 16: Electrical Control Panel
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 12 Electrical Control Panel Assembly 500693 Lock Washer (4) 508386 Fuse Reducer (2) - for all 500101 Soc. Cap Screw 500168 models except: 123912-3 (none) Flat Washer (4) 504358 Time Delay 600V - Fuse Amp LUG-IT T&B 500103...
Page 17: Control Panel Wiring
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 13 Electrical Control Panel Wiring To Tool 1 Combination Valve To Tool 2 Combination Valve To Indicator Light 440V Hook-up 123910 Wire Harness To Filter Switch 127187 Transformer 123910 Wire Harness Voltage FLA Setting Match the Motor FLA to your Machine’s voltage by...
Page 18: Electric Enclosure With Contactor And Fla Dial Settings
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 14 Electrical Control Panel Alternate Wiring 220V Hook-up 380V Hook-up 440V Hook-up Note: Model 918 and 918-5 both use the 440 Hook Up. 550V Hook-up Figure 15 Electric Enclosure with Contactor and FLA dial settings 132556 DIN Rail Adapter Plate Visual representation only.
Page 19: Suction Line
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 16 Suction Line Assembly 110135 - - 918 & 918-5 505026 Pipe Plug 503744 Elbow 5043746 Service Tee 505937 Pipe Nipple 503730 Straight Connector, NPTF 506496 Pipe Coupling 503742 Pipe Nipple 503743 Pipe Nipple...
Page 20: Return Line (918-5) | Solenoid Assembly
918 series Powerig® Hydraulic Power Source (HK786) Component Drawings continued... Figure 18 Return Line Assembly 123529 - - 918-5 series 124850 504154 Return Connects to TOOL 1 Cotton Braid Hose Line Filter 504154 Combination Valve (length: 6.75”) Assembly Hose Clamp (10) 507089 507561 Oil Filter...
Page 21: Troubleshooting
918 series Powerig® Hydraulic Power Source (HK786) Troubleshooting Always check the simplest possible cause of a malfunction first. Review Preparation For Use and First-time Start-up. Check fuses, circuit breakers, control cord, connections, and hydraulic hose couplers. Where possible, substitute known good parts for suspected bad parts. Use the following troubleshooting information to aid in locating trouble and correcting it.
Page 22 918 series Powerig® Hydraulic Power Source (HK786) Notes...
Page 23: Warranties
918 series Powerig® Hydraulic Power Source (HK786) Limited Warranties Limited Lifetime Warranty on BobTail® Tools: Tooling, Part(s) and Other Items not manufactured by Huck: Huck International, Inc. warrants to the original purchaser that its BobTail® installation tools HUCK makes no warranty with respect to the manufactured after 12/1/2016 shall be free tooling, part(s), or other items manufactured from defects in materials and workmanship...
Page 24 Tel: +852-2864-2012 AICSalesDL@Howmet.com Fax: +33-1-34-33-97-77 HKSSalesDL@Howmet.com Huck provides technical assistance in the use © 2024 Howmet Aerospace, Inc. and application of Huck fasteners & tooling. Howmet Fastening Systems NOTICE: This publication is only to be used for Kingston Operations general guidance in properties of the products...

This manual is also suitable for:

Powerig 918Powerig 918-5