Summary of Contents for LockMasters Magnum MAG65702
- Page 1 Bolt Buster Magnum Bolt Buster Drill Rig - PN MAG65702 Owners Manual & Operating Instructions MAG65702INST...
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Page 2: General Safety Rules For All Power Tools
NOTE: “Volts AC” designated tools are for Alternating Current 50-60 Hz only. “Volts DC” designated tools are for Direct Current. Do not use AC designated tools with DC power supply. Do not use electronic speed controlled tools with DC power supply. Copyright © 2013 Lockmasters, Inc. - Page 3 Have defective switches replaced. Do not use tool if switch does not turn it on or off. • ALL REPAIRS, ELECTRICAL OR MECHANICAL should be attempted only by trained repair- men. Copyright © 2013 Lockmasters, Inc.
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Page 4: Kit Includes
O - Instructions (Not pictured) E - (1) 7/16” Drive Shaft Adapter MAG65702INST MAG657ADAPT P - Hex Wrench F - (1) 5/16” Nut Driver Q - (2) Clean-out Screws MAG657DRIVER G - Die Cut Foam (Not pictured) MAG65702FOAM Copyright © 2013 Lockmasters, Inc. - Page 5 Control Drawer Only - No Lock, Black * CL6DHGM Control Drawer Only - No Lock, Gray * CL6DHPM Control Drawer Only - No Lock, Parchment * Manufactured by Hamilton Products All Drawer Heads can be supplied with a lock meeting FF-L-2740 Copyright © 2013 Lockmasters, Inc.
- Page 6 Once the bolts have been cut, the drawer head will need to be replaced. Replacement drawer heads are available through Lockmasters. See the back page for Part Numbers. The Bolt Buster Rig was designed from the ground up to cut the locking bolts on GSA file cabinets.
- Page 7 Right side edge of drawer inwards 2 3/4” for the J-Hook, 5 3/8” for hole saw location. HAMILTON CLASS 6 HOLE SAW DRILL POINT LAYOUT 8 " 8 " 4 " 4 " 4 " 8 " 4 " 2 " 2 " MAG65702HAM Rev. 7-18 NOT SHOWN TO SCALE Copyright © 2013 Lockmasters, Inc.
- Page 8 ALPHA CLASS 6 HOLE SAW DRILL POINT 4 " LAYOUT 8 " 8 " 4 " 32 " 32 " 32 " 4 " 4 " 2 " NOT SHOWN TO SCALE MAG65702AL Rev. 6-13 Copyright © 2013 Lockmasters, Inc.
- Page 9 Center the drill rig vertically and horizontally over the center line of each locking bolt making sure the 2” hole saw will cut evenly through each bolt. Once in position, mark or center punch the (2) drill rig mounting plate holes. Copyright © 2013 Lockmasters, Inc.
- Page 10 You may need to rotate the quill handle in or out to align the chuck with the chuck key hole. Insert the assembled hole saw into the drill rigs chuck and tighten. Copyright © 2013 Lockmasters, Inc.
- Page 11 Once inserted, rotate the hook up and around the locking bolt. Once the locking bolt has been captured by the hook, tighten the two plastic handles against the drawer face. Make sure both knobs are tight. Copyright © 2013 Lockmasters, Inc.
- Page 12 Back out the hole saw and remove the drill rig. Use a hammer and chisel or a GSA Bolt Punch supplied by Lockmasters to break off the bolt. This will extend the life of the carbide saw. PN - LKM625 If the hole saw completely severs the bolt, no big deal.
- Page 13 MAGNUM BOLT BUSTER - CLEAN UP After each use Lockmasters recommends that the user cleans the rig thoroughly. Wipe any metal chips or debris from the outside of the drill rig. Remove the used hole-saw and arbor and inspect for re-use.
- Page 14 Check for any missing or used parts and store in a dry area to prevent any rust build up while not in use. Replace Clean-Out Screw Tighten The Clean-Out Screws Copyright © 2013 Lockmasters, Inc.
- Page 15 Once both bolts have been cut, use a shop vac with a fine particle filter to remove the smoke from the container or take the container outside before opening the drawers and releasing the smoke. Use Duct Tape to Seal Seams Copyright © 2013 Lockmasters, Inc.
- Page 16 2101 John C. Watts Drive • Nicholasville, KY 40356 800.654.0637 • 859.885.6041 • Fax 859.885.7093 www.lockmasters.com • salesinfo@lockmasters.com Revised 02/2024 MAG65702INST Copyright © 2013 Lockmasters, Inc.
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