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rtd RTD11KCDX Installation & Owner's Manual

Two-post clear floor 'bi-symmetric' automotive lift 11,000 lb. capacity
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Two-Post Clear Floor
'Bi-Symmetric' Automotive Lift
11,000 lb. Capacity
(2,750 lbs. Max per Arm)
INSTALLATION / OWNERS MANUAL

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Summary of Contents for rtd RTD11KCDX

  • Page 1 Two-Post Clear Floor ‘Bi-Symmetric’ Automotive Lift 11,000 lb. Capacity (2,750 lbs. Max per Arm) INSTALLATION / OWNERS MANUAL...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. Safety Information 1.1 Note, Caution and Warning 1.2 Important Information 1.3 Safety Instructions 2. Technical Manual 2.1 Product Description 2.2 Technical Data 3. Installation 3.1 Site Selection 3.2 Surface Condition/ Foundation & Anchoring 3.3 Tools Required 3.4 Installation Procedure 3.5 Hydraulic Scheme 4.

  • Page 3: Safety Information

    1. Safety Information 1.1 Note, Caution and Warning This document uses the following terms - NOTE, CAUTION and WARNING - to alert you to special instructions, tips, or hazards for a given procedure. Please familiarize yourself with the notations described below. INDICATES IMPORTANT INFORMATION THAT REQUIRES SPECIAL ATTENTION, SUCH AS A PROCEDURE FOR A SPECIFIC VEHICLE, OR TIPS ON OPERATING THE EQUIPMENT.

  • Page 4: Safety Instructions

    1.3 Safety Instructions 1. Do not raise a vehicle on the lift until the installation is completed as described in this manual. 2. Technicians should be trained to use and care for the lift by familiarizing themselves with this instruction manual. The lift should never be operated by an untrained person. 3.
  • Page 5 16. To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids. 17. Use the lift only as described in this manual, use only manufacturer’s recommended attachments. 18. Unusual vehicles, such as limousines, RV’s, and long wheelbase vehicles, may not be suitable for lifting on this equipment.

  • Page 6: Technical Manual

    2. Technical Manual 2.1 Product Description The TP11KC-DX (165948T) 2-post hydraulic lift is a surface mounted, frame contact lift incorporating the latest safety technologies. Designed and manufactured for a lifting capacity of 11,000 lbs. (Max 2,750 lbs. per Lifting Arm) and is fully capable for lifting vehicles, vans, and light trucks by safely holding them in an elevated position.
  • Page 7 Fig. 1 – Front View Spec. POWER UNIT MUST BE INSTALLED ON THE PASSENGER SIDE. FAILURE TO DO SO CAN RESULT WITH INTERFERECE BETWEEN THE POWER UNIT AND SHORT SWING ARM, THUS CAUSING DAMAGE TO POWER UNIT. TP11KC-DX May 2021-A...
  • Page 8 Bi-Symmetric (Asymmetric & Symmetric) Configurations NOTE: Power Unit must be mounted on Passenger Side, beside the long/rear Swing Arm. Fig.2a –Top View Spec. Bolt spacing is a guideline only! Do NOT set anchors in concrete ahead of time based on these dimensions. Always set up the actual lift and drill for the anchors per the instructions.

  • Page 9: Installation

    3. Installation 3.1 Site Selection The hydraulic lift is designed only for indoor use. Application in a room with explosion hazard is not permitted. Setting in a wet place, a car wash center for instance, is prohibited. 3.2 Surface Condition / Foundation & Anchoring The 2-post hydraulic lift should be installed on level ground.

  • Page 10: Tools Required

    Drill holes using 3/4” Clean hole. Run nut down just Tighten nut with carbide tipped below impact section Torque wrench to masonry drill bit per of bolt. Drive anchor 130 ft.-lbs. ANSI standard into hole until nut and B94.12.1977 washer contact base. 3.3 Tools &...
  • Page 11 1. Read this manual thoroughly before installing, operating, or maintaining this lift. 2. Site Evaluation and Lift Location: A. Always use an architect’s plan when provided. Before unpacking the lift entirely, determine if the site is adequate for the lift model being installed see figures 1 & 2 for typical bay layout and ceiling height requirements.
  • Page 12 5. Install Hydraulic Cylinders A. Install the cylinder to the cylinder mounts (uprights) with 9/16” x 4-1/2” pins, cylinder bushings (spacer) washers, and snap rings, as in figure 5a. The hose connecting port near the other end of the cylinder should be positioned pointing to the column’s opening.
  • Page 13 Fig. 6a Fig. 6b Overhead Limit Switch Assy. NOTE: Overhead Limit Cable to Power Unit NOT INCLUDED. Must be Supplied by Padded Foam Electrician or Installer. Fig. 6c 8. Install overhead beam to cylinder mounts (uprights) using 2ea 1/2” x 1-3/4” bolts, washers & nuts on each end, (Figs.
  • Page 14 Fig. 7c 9. Anchoring Offside Column A. Using a level, check the alignment and plumbness of the entire structure. Plumb the offside column both side to side and front to back. B. The base of the column may vary from the preliminary layout, as it is more important that the column be perpendicular to the floor and parallel to the other column.
  • Page 15 B. Using the diagrams, route the equalization cables according to Fig. 8a, 8b, 8c from carriage to carriage through the cable rollers. Secure to carriages using Nylon Hex Nuts & Washers. Ensure that cables are not crossed together. Take out slack but DO NOT TIGHTEN CABLES AT THIS TIME. C.
  • Page 16 11. Install the Hydraulic Fittings, Hoses and Return Lines A. Fitting & Hose Connecting: 1. First screw on the hose fitting connectors on the cylinder’s lower end ports. (Fig. 9a) 2. Connect the longest hose from the cylinder in Offside column to the top of Main side column. Remember to route the hose through the hook on cross beam.
  • Page 17 12. Mounting of the Power Unit A. Mount on the motor pump using 5/16” x 1-1/4” bolts and nylon nuts provided in the bolt box to Main side column. B. Connect the hose and the ‘blue’ Return Line to the pump valve block as shown in ( Fig 10) 13.
  • Page 18 B. Mount the Cable Pulley and support bracket on the top of the columns. (Fig. 11c) Fig. 11c C. Route and adjust the cable tension so that when the handle is pressed down, both latch will be released. D. Put on the covers of the latch device. (Fig 12a & 12b) Fig.
  • Page 19 14. Install Lifting Arms A. Position the gears with pin against the bottom of the arms in the orientation shown in Fig.13a. Attach the gears to the arms with bolts. Do not tighten at this time. Fig. 13a Fig. 13b B.
  • Page 20 Fig. 14b - Rear Arm 15. Fill the Tank Remove the vent plug from the power unit and fill the reservoir with hydraulic oil. Make sure the funnel used to fill the power unit is clean. Fill with Non-Detergent / Non-Foaming Hydraulic Oil - SAE-10, AW 32 or equivalent. Replace the vent plug.
  • Page 21 18. Testing (1) In this step A, there is no load on the lift. (2) Cycle up and down must be with interval rest of 2 min. A. Without a load, raise the lift empty to the top of its travel and lower it to the floor three (3) times to remove the remaining air from the hydraulic system.

  • Page 22: Hydraulic Scheme

    3.5 Hydraulic Scheme 1. Reservoir Tank 2. Mesh Filter 3. Gear Pump 4. Motor 5. Relief Valve 6. Check Valve 7. Hydraulic Cylinder(s) 8. Manual Release Valve 9. Pressure Gauge (not supplied) Motor Power 3 HP @ 2,850 RPM Hydraulic Pressure Setting 2,900 PSI TP11KC-DX May 2021-A...

  • Page 23: Operation

    4. Operation BE SURE TO READ AND FAMILIARIZE YOURSELF WITH THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS MANUAL. FAILURE TO FOLLOW SAFETY INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. 4.1 Operating Instructions BE SURE TO READ AND FAMILIARIZE YOURSELF WITH THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS MANUAL.

  • Page 24: Unloading Lift

    d. Check support adapters for secure contact at vehicle manufacturer recommended lift points. e. Continue to raise to desired height only if vehicle is secure on lift. Then release the START button. DO NOT go under vehicle if all four adapters are not in secure contact at vehicle manufacture recommended lift point.

  • Page 25: Maintenance Instructions

    4.2 Maintenance Instructions Contact your service provider for instruction before starting up if you are not completely familiar with automotive lift maintenance procedures. Only qualified personnel can perform maintenance on this equipment. Any failure in operation may cause personal injury or death. Daily v Always keep bolts tight.

  • Page 26: Exploded View Parts List

    5. Exploded View / Parts List TP11KC-DX May 2021-A...

  • Page 27: Parts List

    Parts List ITEM TUX P/N M-REF P/N DESCRIPTION TP11KC-DX-001 SJ12-01000-B00 Column (Offside) TP11KC-DX-002 5105-08012-000 Socket Screw, M8x12 TP11KC-DX-003 SJ12-00018-A00 Height Adapter (Short) TP11KC-DX-004 SJ12-00019-A00 Height Adapter (Tall) TP11KC-DX-005 5110-06012-000 Screw, M6x12 TP11KC-DX-006 SJ12-00005-000 Roller, D30x10 TP11KC-DX-007 SJ12-00015-000 Pin #1 TP11KC-DX-008 5404-15012-000 Split Pin, D1.5x12 TP11KC-DX-009...
  • Page 28 TP11KC-DX-048 SJ01-00018-000 Oil Hose #2, 54.3" TP11KC-DX-049 SJ12-03000-B00 Carriage, Mainside 49.1 TP11KC-DX-049.1 SJ12-03000-B01 Carriage, Offside TP11KC-DX-050 SJ01-00020-000 Nylon Rub Block TP11KC-DX-051 5304-00018-000 Circlips, D18 TP11KC-DX-052 SJ01-00024-000 Spring TP11KC-DX-053 SJ01-00022-000 Gear Shaft, M16 TP11KC-DX-054 SJ01-00023-000 Actuator Gear TP11KC-DX-055 5402-06038-000 Cotter Pin, D6x38 TP11KC-DX-056 SJ01-12003-000 Anchor Bolt 3/4”x 5.5"...
  • Page 29 TP11KC-DX-080 5102-10040-000 Bolt, M10x40 TP11KC-DX-081 SJ03-00031-000 Half Moon Gear TP11KC-DX-082 SJ03-07000-001 Front Arm, Drivers Side 83.1 TP11KC-DX-083.1 SJ03-00008-001 Rubber Pad 84.1 TP11KC-DX-084.1 SJ12-10100-000 Lifting Pad TP11KC-DX-086 SJ12-07000-A00 Rear Arm, Slider TP11KC-DX-087 5202-00010-000 Nut, M10 TP11KC-DX-088 SJ01-00002-000 Steel Cable, 403.9" TP11KC-DX-089 5302-00016-000 Washer, D16 TP11KC-DX-090...

  • Page 30: Troubleshooting Guide

    6. Troubleshooting Guide Problem Motor does not run. Possible cause: Solution: 1. Blown fuse or circuit breaker. Replace fuse or reset circuit breaker. 2. Incorrect voltage to motor. Supply correct voltage to motor. 3. Bad wiring connections. Repair and insulate all connections. 4.

  • Page 31: Power Unit Priming

    7. Power Unit Priming TP11KC-DX May 2021-A...

  • Page 32: Limited One-Year Warranty

    8. Warranty LIMITED WARRANTY Structural Warranty: The following parts and structural components carry a five year warranty: Columns Arms Uprights Swivel Pins Legs Carriages Overhead Beam Tracks Cross Rails Top Rail Beam Limited One-Year Warranty: Tuxedo Distributors, LLC (iDEAL) offers a limited one-year warranty to the original purchaser of Lifts and Wheel Service equipment in the United States and Canada.

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