Linhai YK50EG Owner's/Operator's Manual
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Linhai YK50EG Owner's/Operator's Manual

Linhai YK50EG Owner's/Operator's Manual

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OWNER'S/OPERATOR'S
WARNING：
Read this Manual, and any Supplements Carefully Before
Operating Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL
TRACKS OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH
OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF
ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE
OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE
ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.
NOTE:
A storage area/toolbox has been provided on the GOLF CART for
storage of this manual.
Please keep this manual in storage so that it can be found easily and referenced
when needed.
MANUAL
YK50EG

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  • Page 1 Operation Maintenance THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING YK50EG  BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE.

  • Page 2: Table Of Contents

    CONTENTS 1. INTRODUCTION · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·1.1 2. UNDERSTANDING WARNING · · · · · · · · · · · · · · · · ·2.1 3.

  • Page 3: Introduction

    OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTION Introduction Congratulations on the purchase of your GOLF CART. We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety. This manual is provided to help the owner and operators of this GOLF CART become familiar with the operating characteristic, and the many features offered on the GOLF CART.
  • Page 4 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN Important Safety Notice ●This vehicle is designed and manufactured for off-road use only. It is illegal to operate this vehicle on any public street, road, or highway. Such use is prohibited by law. ●Check the laws and regulations in force before choosing where to operate this vehicle.
  • Page 5 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN A GOLF CART CAN BE HAZARDOUS TO OPERATE. A GOLF CART handles differently from other vehicles including motorcycles, ATVs and cars. A collision rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
  • Page 6 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN experience.  Never attempt wheelies, jumps or other stunts.  Always inspect your GOLF CART each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. ...
  • Page 7 OWNER’S/OPERATOR’S MANUAL 1. INTRODUCTIOPN possible.  Always follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Never attempt to turn the GOLF CART around on any hill. Avoid crossing the side of a steep hill if possible. ...

  • Page 8: Understanding Warning

    OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY! Not a toy! READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BERORE OPERATION. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
  • Page 9 OWNER’S/OPERATOR’S MANUAL 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.
  • Page 10 OWNER’S/OPERATOR’S MANUAL 3. SFETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 11 OWNER’S/OPERATOR’S MANUAL 3. SFETY WARNING 3- 2...
  • Page 12 OWNER’S/OPERATOR’S MANUAL 3. SFETY WARNING 3- 3...
  • Page 13 OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your GOLF CART each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.
  • Page 14 OWNER’S/OPERATOR’S MANUAL 4. DAILY PRE-RIDE INSPECTION Have an authorized dealer repair as necessary for proper operation. 5, Headlight / Taillight / Brake light— check operation of all indicator lights and switches. 6, Wheels— check for tightness of wheel nuts and axle nuts; check those axle nuts are secured by cotter pins.
  • Page 15 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Plug in electrical parts on power on state WHAT CAN HAPPEN Will cause signal interference and the vehicle maybe out of control, could result in severe injury or death. HOW TO AVOID THE HAZARD Don't plug in electrical parts on power on state.
  • Page 16 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Not wearing the seat belt. Wearing the seat belt improperly. WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident. HOW TO AVOID THE HAZARD Always wear your seat belt when riding in the vehicle. Be sure the seat belt is close-fitting across your hips and chest and is latched securely.
  • Page 17 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting.
  • Page 18 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating vehicle without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully. If there is a control or function you do not understand, ask our authorized dealer.
  • Page 19 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ● Make sure the brakes operate smoothly and that the brake pedal position is correct.
  • Page 20 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Always travel at a speed which is proper for the terrain, visibility and operating conditions; and your experience. WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 21 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the GOLF...
  • Page 22 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS Practice on smaller hills before attempting large hills. Never operate GOLF CART on hills steeper than 15％. WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause GOLF CART to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual.
  • Page 23 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Skidding or sliding, WHAT CAN HAPPEN You may lose control of the GOLF CART. You may also regain traction unexpectedly, which may cause the GOLF CART to overturn. HOW TO AVOID THE HAZARD On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance or skidding or sliding out of control.
  • Page 24 OWNER’S/OPERATOR’S MANUAL 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this GOLF CART with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this GOLF CART, or operation of this GOLF CART with improper or uneven tier pressure, may cause loss of control, and increases the risk of an accident.
  • Page 25 OWNER’S/OPERATOR’S MANUAL 6. V.I.N. AND MOTOR NUMBER Record these numbers in the spaces provided. Frame VIN (found on the rear left of the frame tube) 6- 1...

  • Page 26: Control And Parts Functions

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ELECTRICAL SWITCHES Switch On Panel 1 Key switch ON: Provide all 12V electrical power supply and connect the DC contactor coil. OFF: All circuits are turned OFF. In this case, the key can be pulled out. 2 Hi/ Lo Beam Switch Shift the high and low beam of headlight 3 Gear switch...
  • Page 27 OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS Meter Combination switch 1. Turn signal switch: UP——right signal work DOWN——left signal work 2. Horn switch 3. Position light switch: Turn on the headlight and rear taillight position light 7- 2...

  • Page 28: Accelerator Pedal

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS ACCELERATOR PEDAL 1. Accelerator pedal Check the accelerator pedal before starting to make sure it is running smoothly. Make sure the pedal is fully returned to free position whend it is released. 2. Brake pedal Step on the brake pedal to slow down or stop With the brakes on, the brake bulb in the taillight should light up.

  • Page 29: Seat Belts

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS release the parking pump before departure as this can lead to poor performance and excessive wear of the brake pads. SEAT BELTS This vehicle is equipped with three-point seat belts for both the operator and passenger.

  • Page 30: Trailer Hitch Bracket

    OWNER’S/OPERATOR’S MANUAL 7. CONTROL AND PARTS FUNCTIONS plate to make sure it is secure. 3. Put the lap portion of the belt low on your hips. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips.
  • Page 31 OWNER’S/OPERATOR’S MANUAL 8. RIDING WEAR SAFE RIDING WEAR Always wear clothing suite to the type of riding you are doing. GOLF CART riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding.
  • Page 32 OWNER’S/OPERATOR’S MANUAL 8. RIDING WEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.

  • Page 33: Specifications

    OWNER’S/OPERATOR’S MANUAL 9. BATTERY SPECIFICATIONS DC 48V 150Ah (6×8V) Check for appearance and connection 1.The shell, cover of the battery has no swelling, acid leakage or damage. 2, Check whether the battery is dirt; 3. Check whether the connection wire or terminal is rusty 4.
  • Page 34 OWNER’S/OPERATOR’S MANUAL 9. BATTERY CHARGING The car charger is under the cargo bed and the charging socket located on the left side under the seat. Each car is equipped with a charging plug. Please use the original charging plug. Check the charging plug and charging socket whether these is damaged or water stains, to prevent short circuits.
  • Page 35 OWNER’S/OPERATOR’S MANUAL 9. BATTERY 4. Electric vehicles should be slow to accelerate in the start. If you step on the accelerator pedal to the end at first time, it will cause the battery discharge is too fast, thereby reduction of battery life.. 5.

  • Page 36: Periodic Maintenance Schedule

    OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the following chart, it is recommended that service be performed by an authorized dealer.  More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.

  • Page 37: Battery

    OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE Item Hours When Remarks  Brake System Pre-ride Pre-ride Pre-ride inspection item Electronic Accelerator Pre-ride Pre-ride Pre-ride inspection item pedal Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection  item Front and Rear Wheels/ Pre-ride Pre-ride Pre-ride inspection item ...

  • Page 38: Maintenance

    OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE Front Suspension 50 hrs 6 months Inspect-lubricate,  tighten fasteners  Rear Suspension 50 hrs 6 months Inspect, tighten fasteners Brake fluid 200 hrs Change every two years months Headlight Aim Adjust if necessary required required Car charger Monthly Monthly...
  • Page 39 OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE NOTE: 1. More often under severe use, such as wet or dusty conditions . 2. Grease: Light weight lithium-soap grease. 3. Grease M：molybdenum disulfide(MoS ) grease(water resistant). 4. *When suspension action becomes stiff or after washing. 5.
  • Page 40 OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification M12X1.25 50Ft.Lbs 69N.m NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer.

  • Page 41: Camber And Caster

    OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE Lubricate the pivoting parts. Recommended lubricant: Lithium-soap-based grease CAMBER AND CASTER The camber and caster are non-adjustable. TOE ALIGNMENT CHECK WARNING Do not attempt to adjust the tie rod for toe alignment. Severe injury or death can result from improper adjustment. Contact your dealer.
  • Page 42 OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE BRAKES WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 43 OWNER’S/OPERATOR’S MANUAL 10. MAINTENANCE system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. The brake fluid reservoir is located under the hood.  When checking the fluid level, make sure the top of the brake fluid reservoir is level.

  • Page 44: Troubleshooting

    OWNER’S/OPERATOR’S MANUAL 11. TROUBLESHOOTING NOTE: The following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Adjustment and replacement must be done by your dealer.

  • Page 45: Poor Braking Effect

    OWNER’S/OPERATOR’S MANUAL 11. TROUBLESHOOTING  Poor contact of electronic gear Parking handle not released POOR CHARGING PERFORMANCE Charging indicator lamp malfunction  Car charger malfunction  Charging plug and socket malfunction  Battery connection is not reliable Battery malfunction Gearbox malfunction POOR BRAKING EFFECT Worn front hub bearing Worn brake pad...

  • Page 46: Specification

    OWNER’S/OPERATOR’S MANUAL 12 SPECIFICATION L X W X H 3030×1345×2170 mm 119×53×85 in Wheel Base 1670mm 66in Ground Clearance 200mm 7.9 in Battery capacity 48V 150Ah Motor Battery quantity Actual mass: 660kg 1455lb Front Tire 23×10.5-14 Rear Tire 23×10.5-14 Front Brake Disc Brake Rear Brake Drum Brake...

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