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Simpsons ISAM 800 User's Manual Manual

Power weeder
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Summary of Contents for Simpsons ISAM 800

  • Page 2: Safety Symbols

    Important safety Instructions This manual contains important instructions that should be followed during the operation and maintenance of the Simpsons Power Weeder ISAM 800. Read these instructions carefully to become familiar with the Machines before trying to operate, service, or maintain it. The following special messages may appear throughout this document to warn of potential hazards or call attention to information that clarifies or simplifies a procedure.
  • Page 3 ONTENT INTRODUCTION SPECIFICATION * ISAM-800 * ISAM -550 SAFETY RULES SAM FEATURES AND CONTROLS 10-15 * ISAM-800 * ISAM-550 16-18 ADJUSTMENTS OPERATION GUIDELINES 19-20 MAINTENANCE AND STORAGE 21-27 TROUBLESHOOTING 28-29 WARRANTY POLICY 30-36 PARTS CATALOGUE AND PARTS DIAGRAM * ISAM - 800 * ISAM - 550 37-65 SERVICE COUPONS AND CHECK LIST...
  • Page 4 NTRODUCTION General View and Basic Components of Power Weeder The Below Shows the Power Weeder of Simpson SAM Family. This power weeder is simple, elegant, friendly, and multi-purpose one. This power weeder is suitable for dry fields, gardens, and high-altitude regions with small inclinations. This can be used for ploughing, weeding, rototilling, ditching, ridging, bund forming and harvesting purpose with suitable implements and accessories attached.
  • Page 5 ISAM - 550 Fig:2 SIMPSON SAM USER MANUAL...

  • Page 6: Machine Technical Specification

    PECIFICATION ❖ ISAM-800 MACHINE TECHNICAL SPECIFICATION Model ISAM 800 Transmission CVT + Worm Gear + Hypoid Transmission Gear Oil 20W 40 Transmission Oil capacity (l) 3.5L No. of Blades 16 Nos No. of Speed 2 (1 forward & 1 reverse)
  • Page 7 ❖ ISAM-550 MACHINE TECHNICAL SPECIFICATION Model ISAM 550 Transmission Belt Drive + Worm Gear + Hypoid Transmission Gear Oil 10 W30 Transmission Oil capacity (l) 3.1L No. of Blades 16 Nos No. of Speed 2 (1 forward & 1 reverse) Weeding Speed 250rpm Weeding Width...

  • Page 8: Personal Safety

    AFETY RULES SAM Understand your machine: • Read this user manual completely to understand all the instructions, safety precautions, their proper operation, limitation, and potential hazards. • Be familiar with the controls (know how to quickly stop the machine and disengage the controls).
  • Page 9 Check your machine: • Check your machine before starting it. Make sure all the parts are securely tightened (like nut, bolt, etc.). • Never operate the machine when it needs repair or is in poor mechanical condition. • Replace damaged, missing, or failed parts before using it. •...
  • Page 10 EATURES AND CONTROLS ❖ ISAM-800 Fig:3 Accelerated Pulley Guard Forward / Reverse Gear shift Lever Top Cover Third Wheel adjustment Oil Dipstick Chassis Breather Plug Crash Guard Handlebar adjustment SIMPSON SAM USER MANUAL...
  • Page 11 Fig:4 Handlebar Tine Blade Tine Lever (on / off) Centre Weeding Blade Third Wheel Assembly Wheel Assembly Tine shield CVT Bottom Cover Depth bar CVT Front Cover SIMPSON SAM USER MANUAL...
  • Page 12 CVT: CVT Driven pulley CVT Belt CVT Driver Pulley Fig:5 ENGINE: Fuel Filler Cap Fuel Tank Oil Drain Plug Oil Filler Cap/ Dipstick Muffler Air Cleaner Fig:6 Engine On/Off Recoil Starter Starter Grip Fuel Valve Lever Choke Lever Spark Plug Fig:7 SIMPSON SAM USER MANUAL...
  • Page 13 ❖ ISAM-550 Fig:8 Accelerated Pulley Guard Forward / Reverse Gear shift Lever Top Cover Third Wheel adjustment Oil Dipstick Chassis Breather Plug Crash Guard Handlebar adjustment SIMPSON SAM USER MANUAL...
  • Page 14 Fig:9 Handle Clutch Tine Blade Handlebar Wheel Assembly Tine Lever (on / off) Pulley Bottom Cover Third Wheel Assembly Pulley Front Cover Tine shield Engine (Ref Engine Manual) SIMPSON SAM USER MANUAL...
  • Page 15 ENGINE: Fuel Filler Cap Fuel Tank Oil Drain Plug Oil Filler Cap/ Dipstick Muffler Fig:10 Air Cleaner Engine On/Off Recoil Starter Starter Grip Fuel Valve Lever Choke Lever Spark Plug Fig:11 SIMPSON SAM USER MANUAL...
  • Page 16 DJUSTMENT Adjustment of Handlebar • Loosen the M8 Handle Bolt • Adjust the Height of the Handlebar • Tighten the Handle Bolt Adjustment of Third Wheel Fig:12 Fig:13 SIMPSON SAM USER MANUAL...
  • Page 17 Adjustment of Wheel Track Wheel Track can be adjusted from 1.75 Feet to 2.5 Feet’s according to row width in field. This can be adjusted by, • Removing the cotter pin from LH and RH Sides of the Wheels. • Pull or push the wheel outside or inside the wheel shaft.
  • Page 18 Adjustments of Throttle Lever and Cable The throttle control system should be so adjusted, i.e., • Pulling the control lever towards the operator increases the engine speed. Pushing the control lever against the operator decreases the engine speed. Adjustment of Third wheel •...

  • Page 19: Pre-Start Inspection

    PERATING GUIDELINES Preparation before Operation and Starting the Engine Fill Engine Crankcase with Oil • Add oil according to engine manual. Do not overfill. • Use a clean genuine oil. • Use no special additives with recommended oils. • Do not mix oil with Petrol. •...

  • Page 20: Emergency Stop

    • When engine starts, gradually move choke lever to “no choke” position and increase throttle speed. Stop the engine. To stop the engine at any time, move throttle lever to the lowest position. Turn the engine kill switch to “off” position. Emergency Stop •...

  • Page 21: The Importance Of Maintenance

    AINTENANCE AND STORAGE The maintenance schedule's goal is to maintain the Weeder in the greatest possible functioning condition. Inspect or service as scheduled in the table below. The Importance of Maintenance For the engine to operate safely, economically, and without problems, it must receive proper maintenance.

  • Page 22: Maintenance Schedule

    Maintenance schedule Every Every Every 20 Every Each 50 hrs/ 300 hrs Refer Maintenance schedule hrs / 1 100 hrs / / 12 Manual month 6 months months months ✔ Check Transmission Oil ✔ ✔ Change ✔ Air Pressure in Tire Check ✔...
  • Page 23 Engine Maintenance: Fig:16 SIMPSON SAM USER MANUAL...
  • Page 24 Storage: If the weeder will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage. 1. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days.

  • Page 25: Oil Service

    Oil Service Lubrication Specification Chart Model Lubricants Type Specifications Quantity Replacement 1.1L Engine Oil SAE 10W30 Every Service ISAM 800 2.4 L Transmission Oil SAE 20W40 200 Hrs or 5months Air Filter SAE 20W40 Oil Bath Every Service 0.6L Engine Oil...
  • Page 26 Oil Filling in Engine & Transmission SIMPSON SAM USER MANUAL...
  • Page 27 SIMPSON SAM USER MANUAL...
  • Page 28 ROUBLESHOOTING PROBLEM POSSIBLE CAUSE(S) SOLUTION(S) Out of fuel Add fresh fuel Engine Switch Off Turn engine switch on Engine is not primed Turn choke on Spark plug wire Attach spark plug wire to disconnected spark plug Fouled spark plug Remove spark plug. Inspect. Replace if necessary Contaminated Fuel Take unit to an authorized...
  • Page 29 Remove debris from around Debris interfering with tines tines Tines loose Replace tine bolts and nuts Refer to “Belt Tension Tines will not rotate Improper drive cable Adjustment” Section to adjustment decrease belt tension Damaged drive belts Replace drive belts Refer to “Belt Tension Improper drive cable Tines continue to rotate...
  • Page 30 Brand: Simpson Complete Address: Phone Number: GST Number: Dealer Invoice Number & Date Weeder Serial Number & Engine No: 24 months from the date of Simpsons’ Invoice. Warranty Period: Buyer’s Name: Complete Address: Phone Number: Dealer’s Signature and Stamp Buyer’s Signature...
  • Page 31 Simpson & Co. Ltd., (Simpson) warrant this product to be from defects in material or workmanship. Normal wear and tear is not covered under Warranty Coverage this warranty. All the parts, excepting Nylon/Plastic/Rubber parts and consumables such as blades, filters, seals are not covered under this warranty.
  • Page 32 All parts/weeder assemblies, under claim, duly packed before despatch to avoid transit damage, should be sent to the Company’s Marketing Department, on freight prepaid basis, within 30 days from the date of failure, otherwise the Company may not entertain any claim. Procedure for In case the part/parts/weeder assembly found damaged due to rough submission of...
  • Page 33 *Simpson or its dealers reserve the right to carryout inspection of the claimed part or parts for examination. * Simpson is the final decision authority with respect to any warranty claim Jurisdiction: All disputes are subject to Chennai Court’s Jurisdiction. SIMPSON SAM USER MANUAL...
  • Page 34 SIMPSON SAM USER MANUAL...
  • Page 35 SIMPSON SAM USER MANUAL...
  • Page 36 SIMPSON SAM USER MANUAL...
  • Page 37 ISAM 800 - Chassis assembly / ISAM 550 – Chassis assembly Handlebar assembly accelerator assembly with cable Minimal styling assembly ISAM 800 -CVT Cover assembly / ISAM 550 – Pully cover assembly ISAM 800 - CVT assembly / ISAM 550 – Pully assembly Crash guard assembly Wheel assembly -RH...
  • Page 38 Wheel housing assembly SI8PRTS154 Oil Dipstick Assy - Wheel Housing SI8PRTS150 Wheel Housing Assembly-Gdc SI8PRTS078 Ball Bearing 6209 - Ø45Xø85X19 SI8PRTS069 Ball Bearing - 6005-2Z - Ø25Xø47X12 SI8PRTP147 Seal Ø45Xø75X8 Hmsa10 Rg SI8PRTP128 Breather Plug - M24X1.5P SI8PRTP108 Dust Cap Wheel SI8PRTP076 Spacer - Wheel Shaft SI8PRTP074...
  • Page 39 Reduction gearbox assembly – ISAM 800 SIMPSON SAM USER MANUAL...
  • Page 40 2318A207 M8 Hexagon Nut 06BHS14 M6X1 Button Hexagon Screw -14Mm SI8PRTP145 Flange - Taper Roller Bearing 322/28 B SI8PRTP144 Shim - Taper Roller Bearing 322/28 B SI8PRTS152 Plunger SI8PRTP141 Spacer - Gear 38T 15SDECA External Circlip - Shaft Ø15Mm SI8PRTP135 Seal Skf Ø15Xø32X7 Hms5 Internal Circlip –...
  • Page 41 Reduction gearbox assembly – ISAM 550 SIMPSON SAM USER MANUAL...
  • Page 42 SI8PRTS152 Plunger SI8PRTP092 Gasket - Wheel Front Cover SI5PRTP036 M6 Counter Sunk Hexagon Socket Screw -18Mm SI5PRTP013 Clutch Brg Housing Mount Pad 2318A207 M8 Hexagon Nut 06BHS14 M6X1 Button Hexagon Screw -14Mm SI8PRTP145 Flange - Taper Roller Bearing 322/28 B SI8PRTP144 Shim - Taper Roller Bearing 322/28 B SI8PRTP141...
  • Page 43 Tine housing assembly SIMPSON SAM USER MANUAL...
  • Page 44 SI8PRTS153 Oil Dipstick Ass - Tine Housing SI8PRTP128 Breather Plug - M24X1.5P 30SDECA External Circlip - Shaft Dia Ø30Mm SI8PRTP126 Seal Ø30Xø72X10 Hmsa10 Rg 72BDICA Internal Circlip - Housing Dia Ø72Mm SI8PRTP125 Seal Ø30Xø62X7 Hmsa10 V SI8PRTP067 Spacer - Tine Gear SI8PRTP066 O Ring - Drain Plug SI8PRTP065...
  • Page 45 Rotovator assembly SIMPSON SAM USER MANUAL...
  • Page 46 Shaft - Rotovator On/Off SI8PRTP025 Oldham Coupling - Rotavator On/Off Assembly 47BDICA Internal Circlip - Shaft Ø47Mm 06CP30 Cotter Pin, ¢6X30, Rotovator On/Off Assembly 02RP01 R Pin ¢2, Wheel Assembly S.NO PART NO DESCRIPTION Chassis Assembly – ISAM 800 SIMPSON SAM USER MANUAL...
  • Page 47 74SG4065 M8 Hexagon Flanged Bolt -35mm SI8ACHS002 Chassis Assembly - ICSAM 8HP S.NO PART NO DESCRIPTION Chassis Assembly – ISAM 550 74SG4065 M8 Hexagon Flanged Bolt -35mm SI5PTRA006 Chassis Assembly - ICSAM 5HP S.NO PART NO DESCRIPTION SIMPSON SAM USER MANUAL...

  • Page 48: Handlebar Assembly

    Handlebar Assembly SIMPSON SAM USER MANUAL...
  • Page 49 02RP01 R Pin ¢2, Wheel Assembly SI5AHBS012 Lever - Forward/Reverse, Handlebar Assembly SI5AHBS011 Lever - Rotavator ON/OFF, Handlebar Assembly SI5AHBP010 Damper, Handlebar Assembly 57SG4015 M8 Flanged Nut 08CP75 Cotter Pin, Dia 8x75 74SG3059 M8 Hexagon Flanged Bolt -80mm 74SG3083 M8 Hexagon Flanged Bolt - 22mm SI5AHBP003 Bush, Handlebar Assembly SI5AHBS005...
  • Page 50 2318A207 M6 Hexagon Nut M6x1 Button Hexagon screw - 30mm 06BHS45 M6x1 Button Hexagon screw -30mm SI5AACS002 Accelerator Assembly with Cable, Accelerator Assembly S.NO PART NO DESCRIPTION Minimal Styling Assembly SIMPSON SAM USER MANUAL...
  • Page 51 Styling Rear Bracket 8HP, Minimal Styling Assy SI8ASTS004 Pulley Guard 8HP, Minimal Styling Assy SI5ASTP003 Front cover, Minimal Styling Assy SI5ASTS001 Top cover, Minimal Styling Assy S.NO DESCRIPTION PART NO CVT Cover Assembly – ISAM 800 SIMPSON SAM USER MANUAL...
  • Page 52 74SG3056 M6x1 Hexagon flanged bolt -14mm SI8ACCS003 Belt - Stopper, CVT Cover Assembly -8HP SI5ACCP003 5/16-24 UNF bolt -20 mm, V Belt Assembly -5HP SI8ACCS002 Cover Top, CVT Cover - 8HP SI8ACCS001 Cover Rear, CVT Cover - 8HP S.NO PART NO DESCRIPTION Pully Cover Assembly –...
  • Page 53 CVT Assembly – ISAM 800 SI8ACVP002 Key - Driven Pulley, CVT Assembly -8HP 74SG3073 M8 Hexagon Flanged Bolt - 16mm SI5AVBP009 Washer, V Belt Assembly -5HP SI8ACVP005 Belt - CVT -8HP SI8ACVP004 Driven Pulley, CVT Assembly - 8HP SI8ACVP003 Driver Pulley, CVT Assembly - 8HP...
  • Page 54 Pully Assembly – ISAM 800 SI5PRTP034 V BELT - BX 25/X17 x 635 SI5PRTP026 Driven Pulley, V Belt Assembly -5HP SI5PRTP027 Driver Pulley, V Belt Assembly -5HP SI5AVCP003 5/16-24 UNF bolt -20 mm, V Belt Assembly -5HP 15SDECA External Circlip - Shaft Dia Ø15mm...
  • Page 55 Crash Guard Assembly 74SG3073 M8 Hexagon Flanged Bolt - 16mm SI5ACGP001 Crash guard, Crash guard assembly S.NO PART NO DESCRIPTION SIMPSON SAM USER MANUAL...
  • Page 56 Wheel Assembly -RH R Pin ¢2, Wheel Assembly 02RP01 Cotter Pin, ¢8x50, Wheel Assembly 08CP50 57C20003 M10 Hexagon Flanged Nut -P1.5 74SG3052 M10 Hexagon Flanged Bolt -18mm SI5AWHS004 Flange, Wheel Rim SI5AWHP003 Wheel Rim Inner, Wheel Rim Assy SI5AWHP005 Tyre 4.00-8 IM45 PR, Wheel Rim Assy SI5AWHP006 Tube 4.00-8 IM45 PR, Wheel Rim Assy SI5AWHP002...
  • Page 57 Wheel Assembly -LH R Pin ¢2, Wheel Assembly 02RP01 Cotter Pin, ¢8x50, Wheel Assembly 08CP50 SI5AWHS004 Flange, Wheel Rim 57C20003 M10 Hexagon Flanged Nut -P1.5 74SG3052 M10 Hexagon Flanged Bolt -18mm SI5AWHP003 Wheel Rim Inner, Wheel Rim Assy SI5AWHP005 Tyre 4.00-8 IM45 PR, Wheel Rim Assy SI5AWHP006 Tube 4.00-8 IM45 PR, Wheel Rim Assy SI5AWHP002...
  • Page 58 Depth bar Assembly R Pin ¢2, Wheel Assembly 02RP01 Cotter Pin, ¢8x40, Wheel Assembly 08CP40 SI5ADBP004 Washer - M10x2 Cotter Pin, ¢10x75 10CP75 SI5ADBP002 Depth Bar, Depth Bar Assembly SI5ADBS003 Depth bar Bracket, Depth Bar Assembly S.NO DESCRIPTION PART NO SIMPSON SAM USER MANUAL...
  • Page 59 Third Wheel Assembly SI5A3WS006 Bracket-2 Assembly SI5A3WP004 Screw Rod, Third Wheel Assembly SI5A3WS003 Outer Pipe Assembly SI5A3WS002 Inner Pipe Assembly SI5A3WS001 Wheel Assembly S.NO DESCRIPTION PART NO SIMPSON SAM USER MANUAL...
  • Page 60 Tine Assembly - RH R Pin ¢2, Wheel Assembly 02RP01 Cotter Pin, ¢8x40, Wheel Assembly 08CP40 57C20003 M10 Hexagon Flanged Nut -P1.5 74SG3026 M10 Hexagon Flanged Bolt - 25mm SI5AROS002 Tine Blade set, Tine Assembly SI5AROS001 Hexagon Tine Blade Housing, Tine Assembly S.NO DESCRIPTION PART NO...
  • Page 61 Tine Assembly - LH 57C20003 M10 Hexagon Flanged Nut -P1.5 R Pin ¢2, Wheel Assembly 02RP01 Cotter Pin, ¢8x40, Wheel Assembly 08CP40 74SG3026 M10 Hexagon Flanged Bolt - 25mm SI5AROS002 Tine Blade set, Tine Assembly SI5AROS001 Hexagon Tine Blade Housing, Tine Assembly S.NO DESCRIPTION PART NO...

  • Page 62: Clutch Assembly

    Clutch Assembly SIMPSON SAM USER MANUAL...
  • Page 63 SI5PRTP035 M8 Hexagon Flanged Bolt - 16Mm S4007418 M6X1 Hexagon Bolt - 16Mm SI8PRTP006 Key 6X6X25 74SG3071 M8 Hexagon Flanged Bolt - 30Mm SI5PRTP028 Washer, V Belt Assembly -5Hp SI5PRTP016 Spacer Driven Pulley 02RP01 R Pin ¢2, Wheel Assembly SI5PRTP033 M5 X 4 Grub Screw 20SDECA External Circlip - Shaft Dia Ø20Mm...
  • Page 64 Tine Shield Assembly 08CP55 Cotter Pin, Dia 8x55 SI5ATSS005 Tine Shield Side Cover, Tine Shield Assembly 74SG3056 M6x1 Hexagon flanged bolt -14mm SI5ADBP004 Washer - M10x2 R Pin ¢2, Wheel Assembly 02RP01 Cotter Pin, ¢10x75 10CP75 SI5ATSS007 Clamp Front, Tine Shield Assembly SI5ATSS008 Clamp Rear, Tine Shield Assembly SI5ATSP006...
  • Page 65 Decal Name Plate Assembly 2154007 Rivet Name Plate SI5ADNP005 Grip, Decal & Name Plate Assembly SI5ADNP004 Simpson Logo Sticker, Decal & Name Plate Assembly SI5ADNP003 Decal - Forward/Reverse, Decal & Name Plate Assembly SI8ADNP001 Name Plate - 8HP, Decal & Name Plate Assembly PART N0 S.NO DESCRIPTION...
  • Page 66 FREE SERVICE COUPON AND CHECK LIST Free service FREE SERVICE COUPON (50 hrs or 1 month) (50 hrs or 1 month from date of sale Coupon No: whichever is earlier) Date of service: Model: Date of sale: Next Service Due Date: Engine No: Date of service: No.
  • Page 67 Free service FREE SERVICE COUPON (300 hrs or 12 month) (300 hrs or 12 months from date of Coupon No: sale whichever is earlier) Date of service: Model: Date of sale: Next Service Due Date: Engine No: Date of service: No.
  • Page 68 Check List for Free Service Mark √after each operation is completed SL.NO Mark Clean Weeder thoroughly Clean oil screen display. Clean air cleaner and filtering element Change oil. Check and tighten all nuts and bolts to the recommended torque. Tighten the Wheel Nuts Check abnormal noise and vibration Check gear shifter function, change the plunger if the shifter lever is not working properly.
  • Page 69 NOTE SIMPSON SAM USER MANUAL...
  • Page 70 Address: 5/186, Old Mahabalipuram Road, Okkiyam Thoraipakkam, Chennai - 600097 Regd office: 861/862, Anna Salai, Chennai -600002 Email: marketing.sam@simpson.co.in Phn: 044-24580068 SIMPSON SAM USER MANUAL...

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Isam 550

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