SUPREME FPC Installation, Maintenance And User Manual

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World's best technology

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FPC Solar water heater

Installation, Maintenance and User manual

This manual contains all the necessary instructions regarding the installation, operation and maintenance of the product.

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Summary of Contents for SUPREME FPC

Page 1 World’s best technology for serving hot water FPC Solar water heater Installation, Maintenance and User manual This manual contains all the necessary instructions regarding the installation, operation and maintenance of the product.
Page 2 About Supreme Solar Established in the year 2004 in Bangalore, Supreme Solar has grown from a modest customer base to a trusted brand in domestic water heater market across the country. We introduce ourselves as a manufacturer of Solar Thermal Systems for domestic and Industrial applications.
Page 3 SUPREME SOLAR WATER HEATERS DOMESTIC HOT WATER REQUIREMENTS According to the statistics, the average consumption of a family varies from 35 to 50 litres per day per person. Adding the consumption of the washing machine and the dishwasher - if they are connected to the water heater - it is necessary to add about 20 litres of water more for each of them (for one wash) per day.
Page 5: Accessories In The Box
SUPREME SOLAR WATER HEATERS Each package includes all the necessary equipment as follows: 1. The water storage tank 2. The Collectors 3. Support Base, Attachments and Accessories The water storage tank is placed between two round polystyrene foam lids which are tightened to the tank with stretch wrap.
Page 6: Specification
Technical characteristics horizontal solar tank Coating of the inner tank: Glasslined coating Internal tank corrosion protection: 1. Glasslined coating completely safe and keeping the hard water clean and hygienic Polyurethane insulation 2. Magnesium anode 3 cm in diameter and 50 cm long. Cold water inlet Welding: Plasma welded(Co2) Hot water outlet...
Page 7 SUPREME SOLAR WATER HEATERS Technical characteristics of the collector SI.NO PARTICULARS SPECIFICATION Section 1.2mm thick Aluminium Back Sheet 0.46 mm thick Aluminium Insulation Fiber Glass Wool Foil 0.05 mm thick Aluminium Flat Plate Collector(9 fins) Ultrasonic welded with Nalsum coating.
Page 8: Water Storage Tank Specifications
WATER STORAGE TANK SPECIFICATIONS STEEL - ENAMEL 1.Storage tank: Made of 2.5mm thick enamel steel with glass lined/ porcelain enamel coating technology, baked at 850°C temperature. Enamelling is carried out in our state-of-the-art in-house production facility. Each tank is checked before its release, thus ensuring a superior quality of enamel.
Page 9 SUPREME SOLAR WATER HEATERS GENERAL INSTALLATION RULES WARNING: The installation facility must comply with local and national regulations concerning water and electrical installations (plumbing, electricity, hygiene, town planning and others). The solar water heater must be unpacked on the installation site to protect the device against knocks during transport.
Page 10 Piping: The routing of the pipes and the wiring must be agreed between the installer and the customer, in order to ensure correct installation of the solar system in accordance with the local rules concerning water and electrical installations. The tubes connecting the water storage tank with the collector and the piping from/to the solar water heater must be insulated in such a way that they can withstand temperatures covering the range from -30°C to 120°C .
Page 11 Electrical Power: XXXW Storage Tank S/N: ???????? Date of manufacture: ???????? MADE IN INDIA Supreme Solar project pvt ltd 5209999xxxxxx Supreme XXXX Type: Flat plate collector Dimensions: (L x W x H) (mm): XXXX x XXXX x XX Overall area (m...
Page 12 Standard absorber type with ns. Air turbulence increases heat loss Unique absorber technology. The uniform area prevents heat loss FLAT SURFACE INCLINED SURFACE SUPPORT BASE Support base system, in galvanized steel, for surface installation plane Where inclined. FLAT SURFACE INCLINED SURFACE...
Page 13: General Prevention Measures
SUPREME SOLAR WATER HEATERS GENERAL PREVENTION MEASURES Comply with the applicable accident prevention instructions and safety rules, during installation of solar systems and piping. Keep the work area clean and free of objects that prevent work from being carried out.
Page 14 MOUNTING SUPPORT BASE ON FLAT SURFACES 1.screw piece1a piece2 using the M8 screws and nuts provided in the package. 2.Screw the vertical piece3 to the parts above. 3.Screw the piece4diagonally to the above parts and tighten all the screws. Repeat steps 1, 2 &...
Page 15 SUPREME SOLAR WATER HEATERS 6.Repeat the operation for the upper part. 7.If installing a system of three collector, place the 2 additional support bases of the system of a sensor, install them in the same way, one to the left and one to the right of the support base already installed .
Page 16 STEP 15 STEP 13 STEP 18 STEP 11 STEP 16 Place the small exible tube at the special corner connection 3/4”xDN16 INOX* on the side of the storage tank where the resistance is located and at the socket marked “hot water inlet”. Join the other end to the socket at the top left of the sensor using the Ø22xDN16 STAINLESS STEEL corner tting, having previously passed the tube through the insulating tube.
Page 17 SUPREME SOLAR WATER HEATERS MOUNTING SUPPORT BASE ON INCLINED SURFACES WARNING! After installation, check that the surface of the collector has an inclination angle to the horizontal position of ±5° of the geographical latitude. 1.Screw the piece1a piece2, using the M8 screws and nuts included in the package.
Page 18 5.Fold the parts by hand 6of step 2 covering the beams of the tiled roof. Drill and fasten up with bolts. Use level so that the base is horizontally placed. 6.If installing a system of three collector, place the 2 additional support bases of the system of a collector, install them in the same way, one to the left and one to the right of the support base already installed .
Page 19 SUPREME SOLAR WATER HEATERS STEP 12 STEP 14 STEP 17 STEP 10 STEP 15 Place and tighten the Ø22 mechanical tightening plugs on the upper right part and on the lower part of the sensor(s)*. Place the water storage tank on the support with its electrical components on the left, when looking at the water storage tank from the front.
Page 20: Hydraulic Connection
HYDRAULIC CONNECTION CONNECTING THE SYSTEM TO THE COLD AND HOT WATER NETWORK The “COLD WATER IN” and “HOT WATER OUT” sockets, colored blue and red, are respectively located on the side of the storage tank. WARNING! Connections to hot and cold water pipes must be made with nuts and not by welding. 1.The safety valve (10 bar) is screwed on “Cold water inlet”, followed by a mini brass ball valve.
Page 21: Electrical Connection
SUPREME SOLAR WATER HEATERS ELECTRICAL CONNECTION DESCRIPTION OF ELECTRICAL COMPONENTS (heating element- thermostat- accessories) ELECTRICAL DIAGRAM – GENERAL RULES The emergency heating system should only be used for emergency heating The electrical installation of the solar water heater must be carried out only by qualied electricians, in accordance with the national regulations in force, the rules and the conditions which apply to the buildings where the installation is carried out.
Page 22 Drawing 1 ELECTRICAL COMPONENTS (Heating Element - Thermostat) Thermostat AUTOMATIC THERMOSTAT ELEMENT OF AUXILIARY THERMOELECTRIC CUT- HEATING This is triggered when the internal temperature of the water storage tank Regulator of exceeds 95°C. The thermostat temperature (40-80 ο becomes inoperative to protect the unit from overheating.
Page 23: Possible Problems - Solutions
SUPREME SOLAR WATER HEATERS More precisely:To connect the solar system heat exchangers to the central water system storage tank, follow the steps below: 1.Connect the connectors to inlet E and to outlet O of the exchanger. 2.Place a shut- off valve of the appropriate diameter.
Page 24: Maintenance & Service
THE WATER STORAGE TANK DOES NOT SUPPLY HOT WATER WHEN THE ELECTRIC HEATER IS USED. The following tasks should only be performed by a qualied electrician. 1.Turn off the power supply and open the electrical 5.Check the central electrical connection. component cover.
Page 25: Pre- Installation Tasks
SUPREME SOLAR WATER HEATERS ATTENTION ! • Any intervention - work on the solar water heater must be carried out only by specialized technicians and where • the electrical components are concerned, only by qualied and authorized electricians. • All solar water heater maintenance data must be mentioned on the cards on the warranty document (duration •...
Page 26 LIST OF CONTROLS INSTRUCTIONS FOR THE INSTALLER After the completion of the installation, the installer with the help of the checklist below, must check all the points that are noted and mark in the corresponding column with a √. CHECKED LISTING COLLECTORS AND PIPING (EXTERIOR) Is the installation and xing of the support base in accordance with the instructions and local...
Page 27 SUPREME SOLAR PROJECTS PVT. LTD H.O : Plot no 28C, KIADB Doddaballapura industrial area, Bangalore India - 561203. Branches : Hospet Bidar Pune Delhi Indore Kolkata International : Katmandu Dhaka Kenya Uganda Egypt Morocco For Dealer / Distributors / Franchise Enquiries Visit www.supremesolar.in...