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Related Manuals for AJAX ADF-050
Summary of Contents for AJAX ADF-050
- Page 1 ADF-050 Instruction Manual For your safety, read this manual carefully before using the machine. Keep this instruction manual in a place that can be read by the machine operator at any time. If you have any questions, contact your distributor.
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Page 3: Welcome
Thank you for choosing our A This machine was delivered to you after thorough inspection at our plant. Read this manual carefully for proper usage of this machine. Product Specifications Model ADF-050 Power 3-phase, 4-wires, 380/400V, 50Hz, 3.8A Air Consumption 5 liter / cycle... -
Page 4: Table Of Contents
Table of Contents WELCOME ........................1 Safety Guidelines ......................3 Hazardous Area ......................6 Electrically Live Area ..................... 6 Range of the Machine in Motion ................ 7 High Temperature Area ..................8 Safety Labels on the Machine ................9 Parts Name and Function ..................10 Operation Procedures ..................... -
Page 5: Safety Guidelines
Safety Guidelines Warning labels are placed on the machine in order to prevent an operator and others from injury, and to ensure proper and safe operation. For most parts, labels are placed on the operational area of the machine. Use this product safely upon reading this manual and understand the warning labels on the machine. Keep this manual as it will be needed in the future. -
Page 6: Installation
WARNING ■ ■ Installation Shock Hazard Installation and rigging of this product Do not put a finger or metal into the should be performed only by an machine or Control Box. authorized Sankosha distributor or by qualified personnel who has read this It may cause electric shock or fire. - Page 7 CAUTION ■ Damage by Water ■ Cleaning When the machine is damaged by water, Both the main power switch and the do not use. Ask a local distributor for breaker should be off when cleaning. maintenance or repair. It may cause electric shock, injury, fire or It may cause electric shock without power- accident.
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Page 8: Hazardous Area
Hazardous Area Electrically Live Area DANGER Control box has terminals with lethal voltage. -Only maintenance personnel can open the box. -Turn off the power before opening the box. Ignoring this warning will result in serious injury or death due to electrical shock. Control Box... -
Page 9: Range Of The Machine In Motion
Range of the Machine in Motion WARNING The machine has a certain range of motion. Keep your hands away from the moving area during operation. Before starting up or checking for maintenance, turn off the air and power first. Ignoring this warning could result in serious injuries. -
Page 10: High Temperature Area
High Temperature Area CAUTION The machine has high temperature area. Never touch these area during operation. Do not also touch these areas for 30 minutes after the steam has been turned off. Ignoring this warning may result in burns. -
Page 11: Safety Labels On The Machine
Safety Labels on the Machine ②（Inside Box) ① ⑦ ⑧ ③ ⑦ ⑤ ④ ⑨ (Inside Box) ⑥ ⑨ ④ ① ② ③ It may cause electric shock. ④ Before opening Control Box or maintenance, always turn the power off. High pressure air! ⑤... -
Page 12: Parts Name And Function
Parts Name and Function Main device Shoulder Expander Switch Shoulder Expander Body Side Expander Front Clamp Control Box Blower Filter Multi function Foot Pedal Body down Foot Pedal Body up Foot Pedal Center Vents Clamp Steam Pressure Gauge Power Switch Steam Inlet Filter Regulator Steam Outlet... - Page 13 Control box switch position ② ⑤ ③ ④ ① ① Power Switch This switch is for the main power. Black Button is for turning ON the Power. Red Button is for turning OFF the Power. ② Operation Panel You can change the setting, confirm the setting, or test each function. See page 12 “Control Panel”...
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Page 14: Control Panel
Control Panel ⑨ ① ② ③ ④ ⑤ ⑥ ⑧ ⑦ ① Steam Timer Button (The light turns green when the button is ON.) Pushing this button, you can change the steam injection time during the timer operation with the Dial. ②... -
Page 15: Foot Pedal
Foot pedal ① Body Down Foot Pedal When you keep on stepping this pedal, body will move down. ② Body Up Foot Pedal When you keep on stepping this pedal, body will move up. ③ Multi Function Foot Pedal When you step this pedal, you can advance operation process. ①Body Down Foot Pedal ②Body Up Foot Pedal ③Multi Function Foot Pedal... -
Page 16: Operation Procedures
Operation Procedures Follow the procedure for proper operation. CAUTION Improper operation can cause mechanical failure or injury to operators. Supply Air Check whether air pressure is set at the required level for main regulator and other ② regulators as below. ①... -
Page 17: Supply Steam
Supply Steam Check whether steam with the pressure at 0.5MPa or more can be supplied to the machine. If the steam pressure does not reach the required level, it may adversely affect the garment finishing quality. Always check whether the steam pressure meets its requirement. ... - Page 18 ・Make sure there is no one in the machine operating range before operation. CAUTION ・Beware of pinching hands or garment by moving part during the operation. Set the garment on the body ●Normal operation （1） Set the garments on the body and. （2）...
- Page 19 （5） Straighten front placket and step the multi function foot pedal. →Front Clamp will work. (“―2―” is displayed.) ＊If the setting is not correct, push the reset button. Front Clamp The machine will return to its previous position. （6） Stepping the multi function foot pedal, side expander open. →(“―3―”...
- Page 20 ●Auto start button operation （1） Set the garments on the body. and. （2） Fasten the front button of the garment and Push the shoulder expander switch. →Adjust the shoulder line by your hands. （3） Adjust the body height. →Adjust the body height by Stepping the foot pedal. Align the garment and lower body cover bottom line.
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Page 21: Other Operations
（5） Blower work finished, finishing process is done. ①Grab lightly the garment shoulder by both your hands. ②Step the multi function foot pedal to release all clamps and body return to initial position, at the same time remove the garment. ③Close the opened shoulder expander by your hands. -
Page 22: How To Replace The Covers
How to replace the covers Let the machine cool completely before changing the cover. CAUTION Otherwise it may burn whoever is operating the machine. Turn the power off before doing this operation. For optimal performance use a factory original cover made only by Sankosha. Using another company’s cover may give a bad finishing. - Page 23 2. Upper Body （1） Put the Left shoulder cover on the left Upper body cover shoulder part. Left shoulder cover Pull strings so that there is no wrinkle on the cover and tie strings. Right shoulder cover Circle of string （2）...
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Page 24: Test Operation
Test Operation Make sure there is no one in the machine operating range before WARNING test operation. You can check the each action of the machine by this test operation. Operation Procedures Step 1: Push the "Test" Button on the control panel. →... - Page 25 Test number list Test No. Test Item Remarks Steam Injection Solenoid It will work 0.3 seconds when steam button is ON. (No.2) Set the timing of center vents clamp action to the buzzer. Center Vents Clamp Solenoid Center vents clamp close: buzzer beep 1.0 second later. (No.3) Center vents clamp open: buzzer beep 0.7 seconds later.
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Page 26: Trouble Shooting
Trouble Shooting ◎ During the operation, an error number shows up at the Display Window on the Control Panel if something is wrong. Check below List, and take the necessary action. Call your dealer or Sankosha if the normal operation does not resume. It is extremely dangerous in Control Box. - Page 27 1. Error Item Error No. 2. Error Description 3. Check Point 1. Body Up Foot Pedal Error 2. This error is displayed if this foot pedal is held down for 15 seconds or longer when the power is turned on or when it returns to the initial position after finishing. 3.
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Page 28: Daily Maintenance
Daily Maintenance CAUTION In order to provide the proper maintenance on your equipment, read and comprehend carefully this Daily Check Manual thoroughly before operation. Keep this manual in a safe place for easy access at all times. The Checking cycle will differ: daily, or monthly, yearly, according to the item or area that requires maintenance. - Page 29 Check Item（Daily） (1-2) (1-1) 1. Air Pressure（Daily） ： Figure-1 Check whether air pressure is set at the required level for main regulator and other regulators. (1-1) Main Regulator ············································· 0.5MPa (1-2) Side Expander Cylinder ···························· 0.3MPa (Pressure decreases) (Pressure increases) Adjustment ②...
- Page 30 3. Steam Pressure ： Figure-3 Check the steam pressure gauges(0.5MPa) ※If the steam pressure does not reach the required level, it may adversely affect the garment finishing quality. 4. Cover ： Figure-3 Check to see if it is dirty, torn or not. Upper Body, both Shoulder, Front clamp, Center vents clamp, and Lower body cover.
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Page 31: Start Operation
6. Blower Filter ： Figure-4 Check to make sure the Blower Filter is not clogged by any dirt and dust. If so, clean immediately. If you keep using the filter without cleaning, this can cause poor finishing quality as well as a decrease in the blower power. -
Page 32: Daily Check Item
Item Check List Daily Check Item Item Air Pressure Regulator Steam Pressure Cover Emergency Stop Blower Filter Item Air Pressure Regulator Steam Pressure Cover Emergency Stop Blower Filter Yearly Check Item Item 10 11 12 13 Regulator Filter Photocopy this checklist for ongoing maintenance. -
Page 33: Spare Parts List
Spare Parts List Index 1 : Front Diagram 2 : Rear Diagram 3 : Steam Piping Diagram 4 : Cover Diagram... - Page 34 1：Front Diagram REV: 0...
- Page 35 1：Front Diagram REV: 0 Part Name Part Code Q'ty Remark 101 Cylinder B2H001 Body Up/Down 102 Air Joint C0C050 103 Cylinder B1C003 Front Clamp 104 Speed Controller C1A076 105 Knuckle Joint B6B001 Side Expander : 106 Cylinder B1C012 Left and Right 107 Knuckle Joint B6A008 108 Push Button Switch...
- Page 36 2：Rear Diagram REV: 0...
- Page 37 REV: 0 2：Rear Diagram Part Name Part Code Q'ty Remark 201 Spring PD-24-AA76439 202 Spring PD-24-AA76442 203 Cylinder B1C004 Center Vent Clamp 204 Joint C1A076 205 Knuckle Joint B6B001 206 Filter Regulator D0C003 207 Joint C0C019 208 Regulator D0E005 209 Joint C0C016 210 Motor TBA8016...
- Page 38 3：Steam Piping Diagram REV: 0...
- Page 39 3：Steam Piping Diagram REV: 0 Part Name Part Code Q'ty Remark 301 Steam Gauge J0A003 302 Air Muffler J0A001 303 Radiator RD140-000-1 304 Y Type Strainer J2M012 305 Steam Valve A0G013 306 Joint C0E001 307 Silencer C0A001...
- Page 40 4：Cover Diagram REV: 0 Option Item...
- Page 41 4：Cover Diagram REV: 0 Part Name Part Code Q'ty Remark 401 Upper Body Cover S1D160 402 Shoulder Cover (Left) S1D162 403 Shoulder Cover (Right) S1D161 404 Lower Body Cover S1D163 S1D048 Wire Filet Front and Rear Clamp Cover 406 Front and Rear Clamp Mat S1D051 Option Item Part Name...
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Page 42: Attached Diagram
Attached Diagram Electric Connection Diagram 1/4～4/4 All Air System... - Page 43 3Ph 380/400V 50Hz L1 L2 L3 R/L1 S/L2 T/L3 1L2 1L3 1-E4/FU1 1-L1 2-L2 3-L3 A01-SA2024 +24V 2.5A ～ 4.0A 2-T1 4-T2 6-T3 Set 3.8A 1L2 1L3 2-C8/+24V XP01 XP01 100V~240VAC +24V 50/60Hz 24VDC 6.4×31.8mm 2.0A 2.2A Time lag fuse ﾀｲﾑﾗｸﾞﾋｭｰｽﾞ...
- Page 44 A02-DH3064 XB21 XB21 XC21 XC21 XC21 XC21 Red/ 赤 Black/ 黒 Red/ 赤 Black/ 黒 XB22 XB22 A01-SA2024 XD21 XD21 XD01 XD01 +24V 1-C9/+24V XB01 XB01 SB02 Black/ 黒 Reset Button リセットボタン Red/ 赤 SB03 Black/ 黒 Auto Start Button Red/ 赤...
- Page 45 A01-SA2024 XS01 XS01 XS02 XS02 FP02 COM-1 Body Down Pedal NC-2 Not used NO-3 人形下降ペダル XS03 XS03 FP03 COM-1 Body Up Pedal NC-2 Not used 人形上昇ペダル NO-3 XS04 XS04 FP04 COM-1 Multi Function Pedal NC-2 Not used 工程送りペダル NO-3 XS05 XS05 XS06 XS06 XS07...
- Page 46 S.V. : Solenoid Valve A01-SA2024 XO01 XO01 Red/ 赤 Blower motor Black/ 黒 モーターＯＮ +24-OUTPUT 3-I9/ +24V-OUTPUT XO02 XO02 YV02 Red/ 赤 Open Steam S.V. Black/ 黒 スチームＯＮ電磁弁 YV03 Red/ 赤 Close Rear Clamp S.V. 後押え閉じ電磁弁 Black/ 黒 YV04 Red/ 赤 Close Front Clamp S.V.
- Page 48 Sankosha Manufacturing Co.,Ltd. 988 Kanoya Cho, Hachioji, Tokyo 193-0815 JAPAN T e l： 81-42-621-1181 F a x： 81-42-620-0751 URL： http://overseas.sankosha-mfg.com/ Distributor ADF-050-V1 Rev. 4 2020. 8...
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