Efco SWAPLOADER SL-240 Installation And Parts Manual

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"Hooked on Quality"

MODEL

SL-240

P A R T S A N D I N S T A L L A T I O N M A N U A L

HOIST SERIAL N U MB ER

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Summary of Contents for Efco SWAPLOADER SL-240

Page 1 “Hooked on Quality” MODEL SL-240 P A R T S A N D I N S T A L L A T I O N M A N U A L HOIST SERIAL N U MB ER...
Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION Letter to Customer ............................. 1-1 INSTALLATION Initial Inspection ............................2-1 General Installation Procedure ........................2-1 Hoist Installation to Truck Chassis ......................2-2 Controls Installation – Manual ........................2-4 Controls Installation – Air Shift ........................2-6 Air or Cable Control Installation w/ U-Lock (Option) ..................
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Page 5 Section I: Introduction TO THE CUSTOMER: THIS MANUAL CONTAINS INSTALLATION INSTRUCTIONS TO THE TRUCK CHASSIS. ALL INSTRUCTIONS ARE RECOMMENDED PROCEDURES ONLY. THIS MANUAL ALSO PROVIDES BREAKDOWNS OF EACH SUB-ASSEMBLY APART OF THE HOIST THAT LISTS PART NUMBERS AND DESCRIPTIONS SHOULD ANYTHING NEED TO BE REPLACED ON THE HOIST.
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Page 7: Installation
INSTALLATION ...
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Page 9: Initial Inspection
Section II: Installation INITIAL INSPECTION When the hoist is installed and ready for delivery, it is your responsibility to fill out and submit the Product Registration Form. Visit https://www.swaploader.com/warranty-registration/ complete this form. When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment.
Page 10: Hoist Installation To Truck Chassis
Section II: Installation HOIST INSTALLATION TO TRUCK CHASSIS 1. Place the SL-240 hoist assembly on the truck chassis. The truck chassis mounting surface should be flat without any steps or protrusions. If necessary, shim bars need to be added to ensure a flat surface on which to support hoist. It is advised to clamp the main frame of the hoist to the truck chassis prior to install of the mount brackets.
Page 11 Section II: Installation the hoist as indicated in Fig. B. These dimensions are flexible because of possible interference with chassis components. Also allow for mounting the control valve assembly and the hydraulic tank. You should consult the truck chassis supplier for any limitations 64Hregarding drilling mount holes in the truck chassis frame rails.
Page 12: Controls Installation - Manual
Section II: Installation CONTROLS INSTALLATION – MANUAL 1. Attach the valve mount bracket (Pt. No. 10H51) to the main frame as indicated on Pg. 3-12 with the fasteners provided (see Pg. 3-8). 2. Mount the hydraulic control valve assembly (Pt. No. 20P39) to the valve mount bracket as shown on Pg.
Page 13 Section II: Installation and do not use cable supports, which may crush or deform the cable. Allow room for flexing where the cable is attached to moving parts of the equipment, so that the cable is neither kinked nor stretched. INSTALLATION PROCEDURE FOR A HYDRAULIC CONTROL CABLE TO HYDRAULIC VALVE WITH BONNET CONNECTION KIT 1.
Page 14: Controls Installation - Air Shift
Section II: Installation CONTROLS INSTALLATION - AIR SHIFT (OPTION) 1. Attach the valve mount bracket (Pt. No. 10H51) to the main frame as indicated on Pg. 4-5 with the fasteners provided. 2. Mount the hydraulic control valve assembly (Pt. No. 20P39) to the valve mount bracket as shown on Pg.
Page 15: Air Or Cable Control Installation W/ U-Lock (Option)
Section II: Installation AIR OR CABLE CONTROL INSTALLATION w/ U-LOCK (OPTION) The Universal Body Lock (U-Lock) can be installed with a standard 3-section valve and operated from the cab (see Pg. 4-7 or 4-8 for routing). A separate indicator light and harness will be provided to be installed in the truck cab.
Page 16: Ehv Installation
Section II: Installation EHV INSTALLATION (OPTION) 1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-240 2. Mount the 22P62 EHV to the hoist’s PART ITEM DESCRIPTION main frame and attach all hoses, hose clamp assemblies and fittings as 13P36 Hose Assy 83.5 08-08FJ/08FJ45...
Page 17 Section II: Installation 3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. 2.0.INS.240...
Page 18: Ehv Installation W/ U-Lock (Option)
Section II: Installation EHV INSTALLATION w/ U-LOCK (OPTION) 1. Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Electric Over Hyd. Valve - SERVICE PARTS SL-240 2. Mount the 23P48 EHV to the hoist’s PART ITEM DESCRIPTION main frame and attach all hoses, hose clamp assemblies and fittings as...
Page 19 Section II: Installation 3. Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls (Pt. No. 22P95) can be easily reached while operating the truck. 4.
Page 20: Pump Installation
Section II: Installation PUMP INSTALLATION 1. Install the hydraulic pump to the P.T.O. (Bolts are not provided). 2. Install the hydraulic fittings into ports on the hydraulic pump as shown on Pg. 3-11. 3. Connect the suction hose assembly to the hydraulic tank (1" I.D. hose) and route to the hydraulic pump in as short and straight line as possible.
Page 21: Hydraulic Tank Installation
Section II: Installation HYDRAULIC TANK INSTALLATION 1. Select a location to mount the hydraulic tank. Reference Fig. G for the suggested location of the hydraulic tank to the rear of the control valve assembly on the left-hand side of the truck. The hydraulic hoses have been sized for the tank to be mounted in this general area. The tank can be located on the right-hand side or behind the cab, if necessary, which means longer hoses may be required.
Page 22: Start Up Procedure
Section II: Installation START UP PROCEDURE 1. Fill the hydraulic tank with hydraulic oil (see oil specification in Section IV: Maintenance.) 2. Prime the pump by loosening the clamp on the suction hose at the pump. Pull the hose back off the fitting till the air is bled from the line. Push the hose back on the fitting and retighten the clamp.
Page 23: Parts
PARTS...
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Page 25: Main Frame Sub-Assembly
Section V: Parts 52H05 - BASE HOIST ASSEMBLY SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 22H86 Pivot Guide, MF 1.28 2.56 W/ LOCK WASHER SIZE Outer Tube Sub-Assembly 691.21 691.21 51H99 (FT-LBS) 52H03 Pivot Joint Sub-Assembly 623.67 623.67...
Page 26 Section V: Parts 52H04 – MAIN FRAME SUB-ASSEMBLY SL-214 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 42H11 Jib Lockout Mnt Wdmt, 5x4-1/4 2.39 2.39 W/ LOCK WASHER SIZE Pin, MF/Cyl 2-1/2 x 6 50H13 9.76 19.52...
Page 27 Section V: Parts 52H03 – PIVOT JOINT SUB-ASSEMBLY SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 51H79 Pivot Joint Wdmt, SL-220/240 509.38 509.38 W/ LOCK WASHER SIZE 51H88 Pin, PJ/OT 2-1/2 x 6-1/8 9.95 19.90 (FT-LBS)
Page 28 Section V: Parts 51H99 – OUTER TUBE SUB-ASSEMBLY SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 50H02 Pin, Jib/Cyl 1-1/4 x 8-3/4 3.35 3.35 W/ LOCK WASHER SIZE 51H76 Outer Tube Weldment 474.73 474.73 (FT-LBS)
Page 29 Section V: Parts 52H01 – SAFETY LATCH SUB-ASSEMBLY SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 20H93 Latch Stop 0.10 0.20 W/ LOCK WASHER SIZE 50H18 Latch Wdmt, 200S 12.30 24.60 (FT-LBS) 50H19 Pin, Safety L 1 x 2-5/8 0.75...
Page 30 Section V: Parts 52H89 – BODY LOCK w/ SHELF ASSEMBLY SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 52H90 Body Lock Wdmt, Shelf 200S 128.69 128.69 Wear Pad Spacer, BL 64H33 1.12 2.24 00755 Washer, Lock 3/8 0.03 0.24 00P14 Nut, Hex 3/8-16 UNC Gr8 0.02...
Page 31: Fixed Jib Sub-Assembly
Section V: Parts HEX HEAD CAP SCREW 52H57 – FIXED JIB SUB-ASSEMBLY SL-240 TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 51H74 Fixed Jib Wdmt 54, 240 569.71 569.71 W/ LOCK WASHER SIZE (FT-LBS) 60H11 Wear Pad, 2-3/4x1/2x4-1/4 0.21 0.21 62H11...
Page 32: Hoist Installation Kit
Section V: Parts 52H93 – HOIST INSTALLATION KIT SL-240 HEX HEAD CAP SCREW PART TORQUE SPECS ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 52H06 Decal Assembly, SL-240 0.38 0.38 W/ LOCK WASHER SIZE 52H07 Parts & Op, SL-240 1.00 1.00 (FT-LBS) 64H34 Mnt Bkt, 5-1/4x1/4x6-1/2 2.30...
Page 33 Section V: Parts 90H96 – BASE CYLINDER CIRCUIT SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P39 Adp Hyd 08MJ/08MB 0.10 0.60 11P02 Adp Hyd 10MJ/10MJ BHD 0.40 0.80 11P23 Adp Hyd 08MJ/08MB 90 0.30 0.60 11P27 Adp Hyd 10MJ/10MJ/10MJBHD Tee 0.40 0.80 12P09 Adp Hyd 10FJ/10MJ 45 0.30 0.60...
Page 34 Section V: Parts 90H97 – TANK CIRCUIT SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P21 T-Bolt Clamp - 1-1/2 Dia 0.10 0.20 10P26 Adp Hyd 20MP/16MP 0.70 0.70 10P37 Adp Hyd 04MJ/04MP 90 0.30 0.30 10P38 Adp Hyd 04FJ Cap 0.10 0.10 10P73 Hyd Tube, Low 5/8 x 86-13/16 3.60 7.20...
Page 35 Section V: Parts 90H98 – PUMP CIRCUIT SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P78 T-Bolt Clamp, 1-3/4 Dia 0.15 0.30 10P90 Adp Hyd 12MJ/12MB 0.40 0.40 10P91 Adp Hyd 12MJ/16MB 45 0.50 0.50 12P24 Adp Hyd 20HB/20MB 0.40 0.40 12P25 Adp Hyd 20HB/20MP 0.40 0.40 12P30...
Page 36 Section V: Parts 90H64 – MANUAL CONTROLS, 2-SECTION SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10H51 Valve Mount Bracket 8.20 8.20 20P08 Control Handle, Cable 2.80 5.60 20P09 Control Console, 2 Sect 4.10 4.10 20P10 Bonnet Kit, V20 0.50 1.00 20P15...
Page 37 Section V: Parts 52H06 – DECAL ASSEMBLY SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 90P07 Decal, Op & Service Manual 0.01 0.02 90P08 Decal, Hoist/Body 0.02 0.04 90P09 Decal, Hyd Oil 0.02 0.02 90P10 Decal, Hyd Oil Flammable 0.03 0.03 90P11 Decal, Hoist Falling 0.03 0.06 90P12...
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Page 39: Options
OPTIONS ...
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Page 41: Adjustable Jib Sub-Assembly
VI: Options 52H56 – ADJUSTABLE JIB SUB-ASSEMBLY SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 43H10 Pin, Hook Pvt 2-3/4 x 5-3/8 12.38 12.38 W/ LOCK WASHER SIZE 43H11 Pin, Hook Lock 2-1/4 x 5-1/8 9.68 9.68 (FT-LBS)
Page 42 VI: Options 91H82– CYLINDER CIRCUIT, BL STD SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 44H76 U-Lock Assy, 100/200S 84.58 84.58 W/ LOCK WASHER SIZE 64H78 Spacer, BL Mnt 1/2 200S 2.23 4.46 (FT-LBS)
Page 43: Cylinder Circuit, Bl Ehv
VI: Options 91H91 – CYLINDER CIRCUIT, BL EHV SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 44H76 U-Lock Assy, 100/200S 84.58 84.58 W/ LOCK WASHER SIZE 64H78 Spacer, BL Mnt 1/2 200S 2.23 4.46 (FT-LBS)
Page 44: U-Lock Assembly
VI: Options 44H76 – U-LOCK ASSEMBLY SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION lb/ea. lb/all SAE GR 8 BOLT 26H97 Prong, U-Lock 100/200S 6.58 13.16 W/ LOCK WASHER SIZE 27H26 Cover Plate, Hyd Lock 1.90 1.90 (FT-LBS)
Page 45 VI: Options 90H61 – AIR CONTROLS, 2-SECTION SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10H51 Valve Mount Bracket 8.20 8.20 51H27 Air Cntrl Handle Console, -Section 4.20 4.20 12P94 Air Line Kit 1.40 1.40 20P39 Hyd Valve, 2 Sect 2800 V20 27.00 27.00 20P72...
Page 46 VI: Options NOTE: FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT.
Page 47 VI: Options 91H87 – MANUAL CONTROLS, 3-SECTION BL SL-240 PART ITEM DESCRIPTION lb/ea. lb/all 41H83 Valve Mnt Bkt, 3-Sect V20 7.80 7.80 20P08 Control Handle, Cable 2.80 8.40 20P10 Bonnet Kit, V20 0.50 1.50 20P15 Control Cable Assy, 84 STD 1.83 5.49 20P78...
Page 48 VI: Options 91H88 – AIR CONTROLS, 3-SECTION BL SL-240 PART ITEM DESCRIPTION lb/ea. lb/all 11H43 Valve Mnt Bkt, 3-Sect V20 8.90 8.90 51H37 Air Ctrl Console, 3-Sect 4.90 4.90 12P94 Air Line Kit 1.40 1.40 20P73 Control Handle, 3-Sect Air 2.40 2.40 20P74...
Page 49 VI: Options NOTE: FITTING AND TUBING SHOWN ARE PART OF THE 12P94 AIR LINE KIT WHICH CONTAINS FITTINGS FOR MULTIPLE HOIST/PLUMBING CONFIGURATIONS. NOT ALL FITTINGS MAY BE UTILIZED. THE 20P95 AIR SHIFT KITS ARE TO BE INSTALLED ON THE HYD. CONTROL VALVE BY THE HOIST INSTALLER. PREFERENCE INSTALLTION INSTRUCTIONS INCLUDED WITH THE AIR SHIFT KIT.
Page 50 VI: Options 52H97 – HOIST INSTALLATION KIT (EHV) SL-240 HEX HEAD CAP SCREW TORQUE SPECS PART ITEM DESCRIPTION WT-lb/all lb/ea. SAE GR 8 BOLT 52H06 Decal Assembly, SL-240 0.38 0.38 W/ LOCK WASHER SIZE 52H07 Parts & Operational Manual, SL-240 1.00 1.00 (FT-LBS)
Page 51 VI: Options 91H29 – TANK CIRCUIT (EHV) SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P21 T-Bolt Clamp, 1-1/2 Dia 0.10 0.20 10P26 Adp Hyd 20MP/16MP 0.70 0.70 12P19 Adp Hyd 10HB/10MP 0.30 0.30 12P31 Hose 1 x 30 LP 1.65 0.30 ...
Page 52: Tank Circuit, 3-Section Bl
VI: Options SERVICE PARTS FOR TANK 91H84 – TANK CIRCUIT, 3-SECTION BL SL-240 PART ITEM DESC. PART ITEM DESCRIPTION lb/ea. lb/all 91H74 Twin Clamp Assy, 5/8-7/8 0.29 0.58 20P07 Strainer, 10P21 Clamp, T-Bolt Ø1-1/2 0.10 0.20 25 GPM 10P36 Adp Hyd 12MJ/12MB 90 0.30 0.30 Sight...
Page 53 VI: Options 91H31 – PUMP CIRCUIT (EHV) SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P78 T-Bolt Clamp, 1-3/4 Dia 0.15 0.30 10P91 Adp Hyd 12MJ/16MB 45 0.50 0.50 12P24 Adp Hyd 20HB/20MB 0.40 0.40 12P25 Adp Hyd 20HB/20MP 0.40 0.40 12P30...
Page 54 VI: Options 91H32 – HOSE CIRCUIT, 2-SECTION (EHV) SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 10P63 HHCS 5/16 x 1-3/4 0.03 0.06 10P64 Cover Plate. Clamp ½ 0.10 0.20 10P65 Clamp Assy, Twin, 7/8" 0.04 0.08 13P36 Hose Assy 83.5 08-08FJ/08FJ45 3.60 3.60...
Page 55 VI: Options 91H89 – HOSE CIRCUIT, 3-SECTION (EHV) SL-240 PART ITEM DESCRIPTION WT-lb/all lb/ea. 91H75 Twin Clamp Assy, 7/8-7/8 0.34 0.68 13P36 Hose Assy 83.5 08-08FJ/08FJ45 3.60 3.60 13P37 Hose Assy 86 08-08FJ/08FJ45 3.70 3.70 13P38 Adp Hyd 08MJ/10FJ 90 0.30 1.20 13P39...
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